971 LONER
high performance
®
Temperature Controlled
Soldering Station
Loosen RCS71
Collar by turning
counter-clockwise
and pull the Tip
straight out.
Temp. Regulation
Temp. Control
Direct Tip/Heater
Contact
Indicator
SPECIFICATIONS
• 120V, 50/60Hz, 70W, 2.5 lbs. (1.13 kg.)
• COMPLIES WITH DOD-STD-2000-1B, MIL-STD2000A and ESD SPEC. DOD-STD 1868, DODHDBK-263
• TEMP. RANGE: 400°F - 800°F (205°C - 427°C)
• TEMP. REGULATION: ±6°F (±3°C)
• TIP TO GROUND LEAKAGE: < 2MV
• TIP TO GROUND RESISTANCE: < 2 OHMS
• UL LISTED
To replace Pod,
press Release Tab
and slide out Pod.
made
in
U S A
Static Safe
PD528
Tool Pod
Sponge Holder
TIP CARE
1. Set desired temperature. Blinking
Hi/Lo Temp. Calibration Pot
Lamp means Tool is regulating.
2.TIN the Tip. (apply solder)
3.Do not rub, bend or reshape the Tip.
4.Always clean the Tip by wiping it
against the saturated sponge and
WARNING: DO NOT HIT OR TAP THE
TOOL. HEATER ELEMENT WILL BREAK!!!
always RE-TIN.
TEMPERATURE CALIBRATION
AIR MOVEMENT WILL AFFECT THE TEMPERATURE READING.
WORK IN AN AREA WHERE THIS IS MINIMAL.
1. Turn on power and set Temperature
Control Knob to 400°F.
2. Using a clean and well tinned Tip,
apply a small amount of solder on the
Tip, just enough to form a bead on top
of the Tip.
3. Place the center of the thermocouple
wire of the SDS100 on top of the bead.
4. Again, apply a small amount of solder
on the center of the thermo-couple
wire, just enough to embed the center.
5. Adjust LO-Temp. Calibration Pot so the
Meter will read 400°F.
6. Set Temperature Control Knob to 800°F.
7. Adjust Hi-Temp. Calibration Pot so the
Meter will read 800°F.
FX635
Power Switch
SDS100
MS412
Temperature
Calibration System
971 LONER® High Performance
SOLDERING STATION
SPARE PARTS LIST
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a
b
c
13
4
7
11
17
17a
c
a
6
14
3
5
21
10
12
15
18
25
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20
9
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d
i
C:\PM6\SERVICE\971.PM4
Rev C
7
b
j
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16
h
d
e
22
g
ITEM
PART NO.
NO.
1 PD528 Tool Pod 1
DESCRIPTION
QTY
REQ'D
1a SR042 Thermal Housing for Tool Pod 1
1b SC581 Solder Collector for Tool Pod 1
1c SR043 Front Housing for Tool Pod 1
2 SH230 General Purpose Sponge Holder 1
2a RS199 Cleaning Sponge 1
2b RS243 Leveling Pad for SH230 1
2c LN230 Liner for SH230 1
2d SH230-1 Sponge Holder Tray 1
3 SR577 Control Panel Label 1
4 SR065 Power Switch, Illuminated 1
5 SR045 Knob, Temperature Control 1
6 SR243 5K Potentiometer, Temperature Control 1
7 SR015 Flat Head Screw- Slotted #6 - 32 x 1/2 4
9 SR467 Hex Nut, Square Cone- #6 - 32 4
10 SR741 Top Base 1
11 SR019 Dove Tail Mount 1
12 15002W95 Circuit Board 1
13 SR573 LED Assy. Front Panel Mount 1
14 SR611 Bottom Base 1
15 SR011 Pan Head Screw- Phillip #6 - 18 x 5/8 4
16 SR054 Bottom Weight 1
17 SR252 Power Cord Assy. 1
17a SR026 Power Cord only (Connectors not included) 1
18 SR251 Rubber Foot 4
19 SR226 Strain Relief Block for Tool Cord (Tool & Cord Assy. not included) 1
20 SR241 Strain Relief for Power Cord 1
21 SR249 Fuse, 250V, 1.6 A (5mm x 20 mm) 1
22 SR575 Soldering Tool, Complete Assembly 1
22a SR579 Handle for Tool 1
22b SR058 Cord Strain Relief 1
22c SR280 Tool Cord, Burn Proof (Connector Assy. on one end) 1
22d SR574 Heater Assembly 1
22e LTC71 Tip Collet 1
22f RCS71 Retaining Collar and Sleeve 1
22g LT375 LONER® Standard Spade Tip 1
22h SR001 O-Ring, Silicone, .30 ID 1
22i SR240 O-Ring, For Handle, .50 ID 1
22j SR525 Hose, Low Static, 1/4 I.D. (sold per foot) 51/4"
23 SR301 Plug, Covering for Strain Relief, Tool Cord Outlet 1
24 SR255 Spacer for Potentiometer 1
25 SR310 Label, Set Pot, Right Front or Left Rear 1
REPLACING TIPS
CAUTION
1. Tool must be cool when changing tips.
2.Do not twist or wiggle the tip.
AFTER TIP IS INSTALLED, TIGHTEN COLLAR PROPERLY.
Loosen RCS71 Collar by turning counter-clockwise and pull the Tip straight
out.
Iron Plated for long life•Nickel and Chrome Plated for optimum heat transfer.
EDSYN has over a 100 varieties of standard and custom-made Tips. CONTACT EDSYN FOR MORE SELECTIONS.
General Purpose Soldering Tips
Part No. & Description a b
LT374 Standard Probe .03 (0.8 mm) .48 (12.2 mm)
LT375 Standard Spade .06 (1.5 mm) .48 (12.2 mm)
LT376-7 SMD Channel .12 (3.0 mm) .48 (12.2 mn)
LT392 Extra-Long Needle .02 (0.5 mm) 1.13 (28.8 mm)
LT394 Extra-Long Spade .07 (2.0 mm) .93 (23.6 mm)
LT399 Large Face .17 (4.3 mm) .49 (12.4 mm)
LT444 SMD Mid-Length Fine Spade .04 (1.0 mm) .78 (19.8 mm)
LT446 SMD Probe .03 (0.8 mm) .48 (12.2 mm)
LT382 Long Cone .02 (0.5 mm) .62 (15.6 mm)
LT395 Mid-Length Stubby Spade .09 (2.3 mm) .74 (18.8 mm)
LT431 Mid-Length Spade .07 (1.8 mm) .74 (18.8 mm)
LT439 SMD Thin Probe .03 (0.8 mm) .50 (12.7 mm)
LT439-1 Same as LT439, Angled
LT445 SMD Angle Face .03 (0.8 mm) .48 (12.2 mm)
LTC71
RCS71
• Replace RS199 Cleaning Sponge
1. Fill water only up to the top of the RS243 Leveling Pad.
2. Depress RS199 to moisten it completely.
RS243
CAUTION:
Over- lling can cause t hermal shock to the tip
or heating element during tip cleaning.
MAINTENANCE
RS199
LN230
SH230-1
15958 ARMINTA ST. VAN NUYS, CA 91406-1896
PHONE: (818) 989-2324 FAX (sales): 818-997-0895
Email: info@edsyn.com Internet: www.edsyn.com© Copyright EDSYN,Inc.1998
• Replace SC581 Solder Collector
1. Hold the Housing rm and turn Cap counter-clockwise
and pull it away from the Housing.
2. Remove used SC581 and replace with a new one.
3. Reassemble Pod with TOP of the Cap in proper position.
SC581
Thermal Housing
SR043
Front HousingSR042
FORM.922
Rev C
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