EdgeStar BR1500SSOD, BR1500SS, BR1500BL Service Manual

Document Type: Service Manual
Version 1.1 12192017
SERVICE MANUAL
15" Built-In Kegerator
MODEL:
BR1500SS, BR1500SSOD, BR1500BL
CAUTION: READ ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE SERVICING THE UNIT
EdgeStar, 8606 Wall St, Suite 1800, Austin, TX 78754
support.edgestar.com • service@edgestar.com • edgestar.com
*Warranty service should be performed by an authorized service representative only.
CONTENTS
- 2 -
SAFETY PRECAUTIONS .............................................................................................................................................................2
PARTS IDENTIFICATION .............................................................................................................................................................3
DISASSEMBLY..........................................................................................................................................................................4-7
DOOR .....................................................................................................................................................................................4
LAMP………… ........................................................................................................................................................................4
DISPLAY BOARD& CONTROL BOARD & CONTROL BOARD...........................................................................................4-5
POWER BOARD & TRANSFORMER ..................................................................................................................................... 5
SENSOR & FAN......................................................................................................................................................................6-
COMPRESSOR PTC STARTER & OVERLOAD PROTECTOR..........................................…………………………….…….6-7
TROUBLESHOOTING...........................................................................................................................................................7-10
COMPRESSOR COMPONENTS ..........................................................................................................................................7
ANOTHER ELECTRIC COMPONENT ..................................................................................................................................8
SERVICE DIAGNOSIS CHART.............................................................................................................................................9
REFRIGERATING CYCLE ....................................................................................................................................................10
DESCRIPTION OF PCB ..........................................................................................................................................................11
SAFETY PRECAUTIONS
- 3 -
2. PARTS IDENTIFICATION
ModelBR1500SSBR1500SS0D,BR1500BL
Front View
- 4 -
3. DISASSE
MB
LY
3-1 DOOR
(ModelsBR1500SSBR1500SS0D,BR1500BL )
Loosen 2
bolts fixing the lower door axis to the
lower hinge to remove the door. (Figure 1)
Lower Door
BOLT
Figure 1
3-2 LAMP
(ModelsBR1500SSBR1500SS0D,BR1500BL)
1.
Loosen three screws. (figure 2)
screws
Figure 2
1. Unplug the led light connector. (figure 3)
Figure 3
2. Loosen four screws. (figure 4)
Figure 4
screw
3.
Pull out the LED light. The LED light is like below.
(figure 5)
Figure 5
3-3 DISPLAY BOARD & CONTROL BOARD
(ModelsBR1500SS,BR1500SS0D,BR1500BL)
1. Loosen three screws. (figure 6 )
2. Pull out the electrical box.
Figure 6
Screw
3.
Unplug cable connectors. (figure 7)
.
Figure 7
4.
Take off the control panel film.(figure 8)
Figure 8
con
nector
- 5 -
3. DISASSE
MB
LY
5.
Pull out the display board assembly (figure 9)
Figure 9
6.
Disassemble the display board (figure 10)
Figure 10
7. The control board is like below. (figure 11)
Figure 11
3-4 POWER BOARD & TRANSFORMER
(ModelsBR1500SSBR1500SS0D,BR1500BL)
1 Loosen four screws, Take off the compressor cover
(figure 12)
Figure 12
screw
2 Loosen three screws. (figure 13)
Figure 13
3. The power board & transformer are like below. (figure 14)
Figure 14
- 6 -
3. DISASSE
MB
LY
3-5 SENSOR & FAN
(ModelsBR1500SSBR1500SS0D,BR1500BL)
1. Loosen two screws. (figure 1 5 )
screw
Figure 15
2. Loosen six screws. Pull out the rear air duct cover. (figure 1 6 )
fan
screw
sensor
Figure 16
3.
Loosen 1 screw. You can replace the sensor & fan.(figure
17)
wire housing
screw
evaporator
defrost sensor
Figure 17
3-6 COMPRESSOR PTC STARTER & OVERLOAD
PROTECTOR
(ModelsBR1500SSBR1500SS0D,BR1500BL)
1. Open the box near compressor, The starter and overload protector inside it. (figure 18)
Figure 18
2. Dismantle the compressor PTC starter and overload protector. (figure 19)
Figure 19
- 7 -
3. DISASSEMBLY
1
3. The compressor PTC starter and overload protector is like below. (figure 20)
Figure 20
4-1 COMPRESSOR
COMPONENTS
Check the resistance of Motor Compressor.
2
Check the resistance of PTC-Starter.
Check the resistance among M-C, S-C and M-S in Motor Compressor.
Is it normal?
Check the resistance of two terminals in PTC-Starter.
Is it normal?
YES
NO
Replace Compressor.
YES
NO
2
2 3
3
Replace
PTC-Starter.
3
Check OLP.
Check if applying a regular OLP.
NO
Replace OLP.
- 8 -
4. TROUBLESHOOTING
Check if current flows to the
following components.
Cause.
a. Starting devices
Shorted or broken.
b. OLP
Poor contacting
or shorted.
c. Compressor coil Coil shorted.
d. Circuit Parts
Poor contacting
or shorted.
4-2 ANOTHER EL
ECTRIC COMPONENTS
Cooling is impossible
Compressor doesn't run.
Replace each component.
Running state of Compressor is poor.
Check a starting voltage.
Low voltage. Raise the voltage.
Check if current flows to starting devices.
Poor contacting and broken.
Replace each component.
Check current flowing in coil of Compressor.
Shorted.
Check capacity of OLP.
Lack of capacity.
The items described above are normal.
Coil of motor Compressor.
Replace the compressor.
Cooling ability is poor
Fan motor doesn't run.
Check Control PCB
Check current flowing in the Fan Motor.
Poor contacting.
Coil is shorted.
Replace each component.
Much frost are sticked to the EVAPORATOR.
Check current flowing of the following components.
• Def. Sensor
Shorted.
Replace each component.
- 9 -
4. TROUBLESHOOTING
4-3 SERVICE DIAGNOSIS CHART
Problem
Possible Cause
Appliance do
es not operate.
Not plugged in. Th
e appliance is turned off.
The circuit breaker tripped or a blown fuse.
Appliance is no
t cold enough.
Check the temperatu
re control setting. External environment may require a higher setting. The door is opened too often. The door is not closed completely. The door gasket does not seal properly.
Turns on and off frequent
ly.
The room temperature
is hotter than normal.
A large amount of contents has been added to the appliance. The doo
r is opened too
often. The door is not closed completely. The temperature control is not set correctly. The door gasket does not seal properly.
The light does not work.
Not plugged in. The circuit breaker tripped or a blown fuse. The bulb has burned out. The light button is “OFF”.
Energy conservation button is on.
Vibrations.
Check to assure that the unit is properly leveled.
The appliance seems to make too much noise.
The rattling noise may come from the flow of the refrigerant,
which is normal. As each cycle ends, you may hear gurgling
sounds caused by the flow of refrigerant in your refrigeration
appliance. Con
traction and expansion of the inside walls may cause
popping and crackling noises.
The appliance is not level.
The door will not close properly.
The appliance is not level.
The door was reversed and not properly installed. The gasket is dirty. The shelves are out of position.
Display error code “E1”
The air sensor has an open circ
uit. Connection to main control
PCB is whi
te color wires. Check the circuit, if it is normal,
the sensor may need to be replaced.
Display error code “E2”
The air sensor has a short circuit failure. Connection main
control PCB
is white color wires. Check the circuit, if it is normal,
the sensor may need to be replaced.
Display error code “E3”.
The defrost sensor has an open circuit. Connection to main control PCB is red color wires. Check the circuit, if it is normal, the sensor may need to be replaced.
Display error code “E4”.
The defrost sensor has a short circuit failure. Connection to main control PCB is red color wires. Check the circuit, if it is normal, the sensor may need to be replaced.
- 10 -
4. TROUBLESHOOTING
4-4 REFRIGERATING CYCLE
Troubleshooting Chart
LEAKAGE
PA R TIAL LEAKAGE
Low owing sound of Refrigerant is heard and frost forms
A little high ­more than ambient room temperature.
WHOLE LEAKAGE
Flowing sound of Refrigerant is not heard and frost isn't formed.
CLOG
IN CAPILLARY
Flowing sound of Refrigerant is heard and frost forms
A little high ­more than ambient room temperature.
A little high ­more than ambient room temperature.
A little high ­more than ambient room temperature.
Flowing sound of Refrigerant is not heard and frost isn't formed.
YES
No frost or forms in inlet only
Faulty
Normal amount
Inject Refrigerant to
Observe the discharging amount of Refrigerant.
No or not much
NO
YES
Compressor.
Compressor and check cooling operation.
Check Compressor
Clogged or restricted
Normal formed frost in Evaporator
Find and Repair Leak
Appliance does not get cold enough
Appliance does not get cold at all
Does compressor turn on?
Is gas leak detected?
Observe refrigerant disharging point. Oil dishcharge/stain is often best indicator. indicator. Use bubbles to locate hole in line, evaporator or condensor.
No cooling
Is oil leak detected?
• No discharging of refrigerant
• The capillary tube is faulty.
• The lter dryer is faulty.
• The condensor is faulty.
• The evaporator is faulty.
• No discharging of refrigerant
• A little refrigerant discharges
• Normal cooling is possible when
charging refrigerant of regular amount
stated on specication plate / rating
label.
• A little refrigerant discharges
• Normal cooling is possible when
charging refrigerant of regular amount
stated on specication plate / rating
label.
Does frost form on the evaporator?
Appliance does not get cold enough
PARTIAL RESTRICTION
CAUSE STATE OF UNIT STATE OF EVAPORATOR TEMPERATURE
OF COMPRESSOR
COMMENTS
WHOLE RESTRICTION
Appliance does not get cold
NO
- 11 -
5.
DES
CRIPTION
OF PCB
(ModelsBR1500SSBR1500SS0D,BR1500BL)
DATE REVISION NOTES:
11/14/2017 Initial Document 12/19/2017 Formatting edits
EdgeStar, 8606 Wall St, Suite 1800, Austin, TX 78754
support.edgestar.com • service@edgestar.com • edgestar.com
*Warranty service should be performed by an authorized service representative only.
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