Echo SRM - 230U User Manual

Page 1
Grass T rimmer/Brush Cutter
Operator's Manual
MODEL SRM - 230U
Serial Number 05001001 - 05002398
WARNING DANGER
Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation.
X750003700 11/03
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2
INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job dependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will find both easy to use and full of helpful operating tips and SAFETY messages.
THE OPERATOR'S MANUAL
Read and understand this manual before operation. Keep it in a safe place for future reference. Contains specifications and information for operation, starting, stopping, maintenance, storage and assembly specific to this product.
THE SAFETY MANUAL
Read and understand this manual before operation. Keep it in a safe place for future reference. Explains possible hazards involved with the use of Grass Trimmers and Brush Cutters and what measures you should take to make their use safer.
TABLE OF CONTENTS
Introduction ........................................................................ 2
- The Operator's Manual .............................................. 2
- The Safety manual ...................................................... 2
Manual Safety Symbols and Important Information ......... 3
Safety.................................................................................. 3
- Decals ......................................................................... 3
- International Symbols................................................. 4
Safety Instructions ............................................................. 5
- Personal Condition and Safety Equipment................. 5
- Extended Operation/Extreme Conditions ................... 5
- Equipment .................................................................. 6
- Safe Operation ............................................................ 7
Emission Control ................................................................ 7
Description ......................................................................... 8
- Contents ..................................................................... 8
Specifications.................................................................... 11
Assembly.......................................................................... 12
- Plastic Shield Installation.......................................... 12
- Nylon Line Head Installation ................................... 12
- Blade Operation........................................................ 13
- U-Handle Installation ............................................... 15
- Throttle Linkage and Ignition Leads ......................... 15
- Balance and Adjust Unit........................................... 16
- Blade Selection .......................................................... 16
Pre-Operation ................................................................... 18
- Fuel ........................................................................... 18
Copyright© 2003 By Echo, Incorporated All Rights Reserved.
Operation.......................................................................... 19
- Starting Cold Engine ................................................. 19
- Starting Warm Engine ............................................... 20
- Stopping Engine........................................................ 21
Maintenance ..................................................................... 21
- Skill Levels................................................................ 21
- Maintenance Intervals .............................................. 22
- Air Filter ................................................................... 23
- Fuel Filter ................................................................. 23
- Spark Plug................................................................. 24
- Cooling System Cleaning .......................................... 24
- Exhaust System ........................................................ 25
- Carburetor Adjustment............................................. 26
- Lubrication................................................................ 27
- Nylon Line Replacement .......................................... 28
- Sharpening Metal Blades .......................................... 29
Troubleshooting................................................................ 30
Storage .............................................................................. 31
Servicing Information........................................................ 32
- Parts.......................................................................... 32
- Service ....................................................................... 32
- ECHO Consumer Product Support.......................... 32
- Warranty Card .......................................................... 32
- Additional or Replacement Manuals ........................ 32
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.
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GRASS TRIMMER/BRUSH CUTTER
OPERATOR'S MANUAL
MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.
This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders.
IMPORTANT The enclosed message provides information necessary for the protection of the unit.
3
The circle with the slash symbol means whatever is shown within the circle is prohibited.
SAFETY
DECALS
Locate these safety decals on your unit. The complete unit illustration, found in the "DESCRIPTION" section, will help you locate them. Make sure the decals are legible and that you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific information.
Shaft Decal Spanish Decal
ADVERTENCIA PELIGRO
Esta unidad puede ser peligrosa y producir lesiones personales graves si no se usa en forma adecuada. Para reducir el riesgo de lesionarse, los operadores, los ayudantes y los espectadores deben leer y comprender el Manual Del Operador y
89017740630
los Manuales De Seguridad que se entregan escritos en español.
NOTE This enclosed message provides tips for use, care and maintenance of the unit.
Metal Debris Shield Decal
Hot Decal (near muffler)
English Translation
WARNING DANGER
This unit can be dangerous and cause serious injury if improperly used. To reduce injury risk to operator, helpers and bystanders, read and understand the Operator's and Safety Manuals, which are provided in Spanish.
P/N 89016006361
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4
Shaft Decal
W ARNING DANGER
• This unit can be dangerous and cause serious injury if improperly used. To reduce injury risk to operator, helpers and bystanders, read and understand the Operator's and Safety manuals.
• Blindness can occur from objects that are thrown or ricocheted even with shield in place. Operators, helpers and bystanders must wear ANSI Z87.1 approved eye protection.
• Always wear hearing protection when operating unit.
• Prevent accidental contact with unit and any cutting attachment. Maintain a 15M (50 ft.) radius, DANGER ZONE surrounding the operator. ONLY the operator, dressed in proper protective clothing should be in the DANGER
ZONE.
• Beware of KICKOUT (blade thrust) when using blades. Special precau­tions are necessary for blade operation, see your Operator's and Safety Manuals. ONLY install ECHO approved blades on Brush Cutters (SRM) models equipped with proper blade shield, U-handles, harness, blade collar, nut and cotter pin.
• Blade/Cutting attachment does not stop immediately after releasingthrottle. Keep hands and feet clear of blade/cutting attachment unless engine is shut off and cutting attachment is not moving.
• INSPECT BLADES BEFORE USE.
• DO NOT USE DAMAGED, CRACKED, BENT, DULL OR IMPROP­ERLY SHARPENED BLADES.
• Do not remove shields, modify the unit or install attachments or parts not approved by ECHO. Approved attachment information and replacement Operator's and Safety Manuals are available from your ECHO dealer or by writing: ECHO, INCORPORATED, 400 OAKWOOD RD., LAKE
ZURICH, IL 60047.
P/N 89016844830
INTERNA TIONAL SYMBOLS
DESCRIPTION
"WARNING, SEE
OPERATOR'S
MANUAL
Wear eye, ear
and head
protection
Wear hand and foot protection
Safety/Alert
SYMBOLSYMBOL
Keep bystanders and helpers
away 15 m (50 ft.).
DESCRIPTION
Hot
Surface
Finger Severing
DO NOT allow
flames or sparks
near fuel.
DO NOT smoke
near fuel.
SYMBOL DESCRIPTION
Emergency
Stop
Carburetor
Adjustment
- High speed mixture
Carburetor
Adjustment
- Idle speed
Carburetor
Adjustment
- Low speed mixture
Ignition
ON/
OFF
SYMBOL
DESCRIPTION
Fuel and oil
mixture
Primer
Bulb
Choke Control
"Run"
Position
(Choke Open)
Choke Control
"Cold Start"
Position
(Choke Closed)
Do not use
blades. String
line only
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SAFETY INSTRUCTIONS
GRASS TRIMMER/BRUSH CUTTER
OPERATOR'S MANUAL
5
PERSONAL
CONDITION AND SAFETY EQUIPMENT
W ARNING DANGER
Trimmer/Brush Cutter users risk injury to themselves and others if the trimmer/brush cutter is used improperly or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a trimmer/brush cutter.
Physical Condition
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs. Operate unit only if you are physically and mentally well.
Eye Protection
Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the trimmer.
Hand Protection
Wear no-slip, heavy duty work gloves to improve your grip on the Trimmer/Brush Cutter handles. Gloves also reduce the transmission of machine vibration to your hands.
Hearing Protection
ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARVES, JEWELRY.
Wear sturdy work shoes with non-skid soles;
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED.
EXTENDED OPERATION/EXTREME CONDITIONS
Vibration and Cold
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals, may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations, followed by loss of color and numbness in the fingers. The following precautions are strongly recommended, because the minimum exposure which might trigger the ailment is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands, and wrists.
• Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks, and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where operating the trimmer or other hand-held power equipment is not required.
• If you experience discomfort, redness, and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
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Repetitive Stress Injuries
It is believed that overusing the muscles and tendons of the fingers, hands, arms and shoulders may cause soreness, swelling, numbness, weakness, and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.
To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, extended, or twisted position. Instead, try to maintain a straight wrist position. Also, when grasp­ing, use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed and force with which you do the repetitive movement.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness, or pain in the fingers, hands, wrists, or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
EQUIPMENT
W ARNING DANGER
Use only ECHO approved attachments. Serious injury may result from the use of a non-approved attachment combination. ECHO, INC. will not be responsible for the failure of cutting devices, attachments or accessories which have not been tested and approved by ECHO. Read and comply with all safety instructions listed in this manual and safety manual.
• Check unit for loose/missing nuts, bolts, and screws. Tighten and/or replace as needed.
• Inspect fuel lines, tank, and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
• Inspect shield for damage and ensure that the cut-off knife issecurely in place. Replace if either is damaged or missing.
• Check that the cutting attachment is firmly attached and in safe operating condition.
• Check that front handle and shoulder strap/ or shoulder/waist harness are adjusted for safe, comfortable operation. See Assembly Section for proper adjustment.
• Keep exhaust area clear of flammable debris. Avoid contact during and immediately after operation.
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GRASS TRIMMER/BRUSH CUTTER
SAFE OPERATION
W ARNING DANGER
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.
Read the Manuals
• Provide all users of this equipment with the Operator's Manual and Safety Manual for instructions on Safe Operation.
Keep A Firm Grip
• Hold the front and rear handles with both hands with thumbs and fingers encircling the handles
Keep A Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
OPERATOR'S MANUAL
7
EMISSION CONTROL
EPA Phase 2
The emission control system for these engines are EM (Engine Modification).
IMPORTANT ENGINE INFORMATION
ENGINE FAMILY: 3EHXS.0234EA DISPLACEMENT: 22.8 CC EMISSION COMPLIANCE PERIOD : 300 HRS. THIS ENGINE MEETS U.S. EPA PH 2 EMISSION REGULA­TIONS FOR SMALL NONROAD ENGINES. REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
An Emission Control Label is located on the engine. (This is an EXAMPLE ONLY, information on label varies by engine FAMILY).
PRODUCT EMISSION DURABILITY
The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
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DESCRIPTION
The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions, shield installation and other assembly may be necessary.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
CONTENTS
__ 1 -Power Head / Drive Shaft Assembly __ 1 - Plastic Bag (co-pack) __ - 1, Operator's Manual __ - 1, Safety Manual __ - 1, Warranty Registration Card __ - 1, Limited Warranty Statement __ - 1, Plastic shield __ - 1, Tool Bag __ --1, wrench 17x19 __ --1, locking tool __ - 1, Nylon Trimmer Head __ - 1, Safety Glasses __ - 1, Echo Power Blend TM 2-stroke oil sample __ - 1, Plastic Bag __ --1, shield plate __ --3, 5mm x 16mm screws (shield mtg.) __ --1, 4mm Hexagon Wrench __ --1, 8mm x 55mm bolt __ --1, flat washer __ --2, cable clips __ - 1, Plastic Bag __ --3, 5mm x 15mm screws (shield mount) __ --2, 5mm x 8mm screws (bracket to shield) __ --4, 5mm nuts __ --4, 5mm lockwashers __ --1, metal shield __ --1, bracket __ - 1, Shoulder Harness w/hip pad
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GRASS TRIMMER/BRUSH CUTTER
OPERATOR'S MANUAL
9
13
21
20
22
19
18
14
15
17
16
23
Safety
Video
12
11
6
5
7
8
9
4
10
3
2
1
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1. POWER HEAD - Includes the Engine, Clutch, Fuel System, Ignition System and Recoil Starter.
2. THROTTLE TRIGGER LOCKOUT - This lever must be held during starting. Operation of the throttle trigger is
prevented unless throttle trigger lockout lever is engaged.
3. STOP SWITCH - "SLIDE SWITCH" mounted on top of the Throttle Trigger Housing. Move switch FORWARD to
RUN, BACK to STOP.
4. THROTTLE TRIGGER - Controls engine speed. Spring loaded to return to idle when released. During acceleration,
press trigger gradually for best operating technique.
5. DRIVE SHAFT ASSEMBLY - Includes the Rear (right hand) Handle assembly, Gear Housing assembly, Front (loop,
left hand) Handle assembly, steel drive shaft and Safety Decal.
6. BLADE - Circular blade for grass, weed or brush cutting applications. Harness, metal shield & U-handles required for
blade operation.
7. METAL BLADE SHIELD - Required when unit is equipped with blades. Do not operate unit without shield.
8. U-HANDLE - Required for metal blade operation.
9. HIP PAD - Used to protect hip/leg and clothing when using U-handle equipped unit.
10. SHOULDER HARNESS- An adjustable strap that suspends the unit from the operator. Using the strap reduces
operator fatigue and restricts rearward movement of unit.
11. NYLON CUTTER HEAD - Contains replaceable nylon trimming line that advances when the trimmer head is tapped
against the ground while the head is turning at normal operating speed.
12. CUT-OFF KNIFE - Automatically trims line to the correct length: 5" after head is tapped on the ground. If trimmer is
operated without a cut-off knife, the line will become too long, the engine will overheat, and engine damage may occur.
13. PLASTIC DEBRIS SHIELD ASSEMBLY - Included in plastic bag (co-pack). MUST be installed on unit before use,
see Assembly Instructions. Shield assembly includes the Cut-Off Knife. Mounts on the Gear Housing Assembly just above the cutting attachment. Helps protect the operator by deflecting debris produced during the trimming opera­tion. This shield must be replaced with the steel shield for blade use.
14. SPARK PLUG - Provides spark to ignite fuel mixture.
15. ARM REST - Provides arm rest during operation and protects arm from the hot engine.
16. SPARK ARRESTOR - CATALYTIC MUFFLER / MUFFLER -The muffler or catalytic muffler controls exhaust noise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep exhaust area clear of flammable debris.
17. FUEL TANK - Contains fuel and fuel filter.
18. RECOIL STARTER HANDLE - Pull handle slowly until starter engages, then quickly and firmly. When engine
starts, return handle slowly. DO NOT let handle snap back or damage to unit will occur.
19. FUEL TANK CAP - Covers and seals fuel tank opening.
20. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure-
tor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an additional 4 or 5 times.
21. AIR CLEANER - Contains replaceable filter element.
22. CHOKE - The choke control is located at the rear of the air cleaner housing. Move choke lever to Cold Start (
) to
close choke for cold start. Move choke lever to "Run" ( ) position to open choke.
23. SAFETY VIDEO - (Not included with unit) P/N 99922202540 English version and P/N 99922203508 Spanish version
are available at a cost of $5.00 from ECHO, INC. or any authorized ECHO dealer. The video overviews safety precau­tions and proper operating techniques and is supplemental to the Safety Manual. Read and understand the Safety Manual for complete information on safe operation.
Page 11
GRASS TRIMMER/BRUSH CUTTER
OPERATOR'S MANUAL
SPECIFICATIONS
MODEL -----------------------------------------------------SRM-230U
Length------------------------------------------------------- 1795 mm (70.7 in.) Width--------------------------------------------------------700 mm (27.68 in.) Height ------------------------------------------------------- 455 mm (17.9 in.) Weight (dry) w/Cutter Head ------------------------------5.72 kg (12.6 lb.) Engine Type ------------------------------------------------ Air cooled, two-stroke, single cylinder gasoline engine Bore---------------------------------------------------------- 32.2 mm (1.27 in.) Stroke--------------------------------------------------------28.0 mm (1.10 in.) Displacement -----------------------------------------------22.8 cc (1.39 cu. in.) Exhaust ------------------------------------------------------Spark Arrestor Muffler Carburetor --------------------------------------------------Zama diaphragm model RB w/purge pump Ignition System --------------------------------------------Flywheel magneto, transistor control ignition type Spark Plug --------------------------------------------------NGK BPM-8Y (Gap 0.65 mm (0.026 in.) Fuel ----------------------------------------------------------Mixed Fuel - gasoline and oil Fuel/Oil Ratio -----------------------------------------------50:1 two-stroke air cooled engine oil Gasoline ----------------------------------------------------- 89 Octane unleaded. DO NOT use fuel containing methyl alcohol,
more than 10% ethyl alcohol or 15% MTBE. Oil------------------------------------------------------------Power Blend TM Premium Universal 2-Stroke Oil Fuel Tank Capacity ----------------------------------------0.58 lit. (19.6 US fl. oz.) Starter System ---------------------------------------------- Automatic Rewind Starter Clutch -------------------------------------------------------Centrifugal Type Vibration Isolated System---------------------------------Rubber cushion on engine mount (heavy duty). Rubber grip on
front handle. Operating Rod ---------------------------------------------- 25.0 mm aluminum Tube Drive Shaft -------------------------------------------------- 6.35 mm (1/4 in.) flexible shaft Gear Case Ratio --------------------------------------------1.4:1 Reduction Rotating Direction ----------------------------------------- Counter Clockwise; viewed from top Cutter Head -------------------------------------------------Nylon line head (2-line) with .095 Crossfire™ Line capacity
6m (20 ft.) Handle* -----------------------------------------------------U-Handle Shoulder Harness ------------------------------------------ Standard Idle Speed---------------------------------------------------2400 - 3200 RPM Wide Open Throttle Speed (W.O.T.) with Nylon Line Head ------------------------------------- 8500 - 10,500 RPM Wide Open Throttle Speed (W.O.T.) with Blade -------------------------------------------------- 9000 - 11,500 RPM
11
* Install and use U-Handle when operating any model with blade.
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ASSEMBLY
PLASTIC
SHIELD INSTALLATION
(For Nylon Line Operation)
Tools Required: Screwdriver.
Parts Required: Plastic Shield, Shield Plate, three (3) 5mm x 16mm
screws.
NOTE
The plastic shield is for use with the Nylon Line Head only. Install Metal Shield when using plastic or metal blades.
1 . Remove blade and metal shield, if installed.
2 . Place plastic shield on bottom of bearing housing flange.
3 . Place shield plate on plastic shield, align holes. Install three (3)
screws from bottom through plate and shield into gear case.
4 . Install adapter plate (A) onto PTO shaft.
A
NYLON LINE HEAD INSTALLATION
(Use with Plastic Shield)
Tools Required: Head Locking Tool,
Parts Required: Nylon Line Head.
1 . Be sure upper adapter plate remains on PTO shaft.
2 . Align locking hole in upper plate with notch in edge of gear
housing and insert head locking tool (B).
3. Thread line head onto shaft by turning it counter clockwise until head is tight against upper plate.
4 . Remove locking tool.
B
Page 13
GRASS TRIMMER/BRUSH CUTTER
OPERATOR'S MANUAL
BLADE OPERATION
W ARNING DANGER
You must install the U-Handle and all Blade Conversion parts shown in the following instructions before operating this unit with a metal blade, otherwise serious injury may result.
13
NOTE
Model SRM-230U includes U-Handle, and necessary blade conversion parts. Blades are not provided with trimmer/ brushcutters and must be selected for type of cutting being performed. See page 15, "Blade Selection."
Install Metal Shield
Tools Required: 8 x 10 mm Open-end Wrench, Screwdriver, Scrench,
Locking Tool
Parts Required: Metal Shield, Shield Bracket,
3 - 5 x 15 mm screws w/captivated flat and lock-
washer, (metal shield to gear housing).
2 - 5 x 8 mm screws, 2 - 5 mm nuts, 2 - 5 mm lock-
washers, (bracket to shield).
2 - 5 mm nuts, 2 - 5 mm lockwashers
(bracket to gear housing)
1 . If installed, remove nylon line head, upper plate and plastic shield,
and set upper plate aside for use with blade installation. Retain plastic shield, shield plate, and plastic shield hardware for conver-
sion back to nylon line operation.
2 . Align hole in upper plate (D) with notch in gear housing (G), and
insert locking tool to prevent splined shaft from turning. Arrow on gear housing flange points to notch location.
3 . Remove split pin (A), L.H. blade nut (B), lower plate (C), and upper
plate (D) from PTO shaft. Turn blade nut clockwise to remove. 4 . Remove locking tool. 5 . Loosely attach bracket (J) to shield (K) and attach shield to bottom
of gear housing (G) with hardware provided. 6 . Tighten all shield hardware.
G
D
C
J
K
B
A
G
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14
Install Blade
Tools Required: Locking Tool, Scrench.
Parts Required: Upper Plate w/ 20 mm pilot, Lower Plate, 10 mm Nut w/
L.H. threads, 2 x 25 mm Cotter Pin, Blade.
1 . Install upper plate (D) on splined PTO shaft, pilot side down. Blade
installation requires Upper Plate (D) with 20 mm pilot.
2 . Install Blade (L) on upper plate pilot. Blades must be installed so
that rotation arrow on blade matches rotation of unit: teeth toward direction of rotation (See debris shield decal). Secure blade with Lower Plate (C), and 10 mm L.H. nut (B). Turn nut counter-clock­wise on PTO shaft to tighten.
3. Align hole in upper plate with notch in gear housing, and insert Locking Tool (H) to prevent splined shaft from turning. Arrow on gear housing points to notch. Tighten 10 mm nut securely.
4 . Insert Split Pin (A) in hole in PTO shaft, and bend pin legs around
shaft counterclockwise to retain 10 mm nut.
IMPORTANT
Never reuse a cotter pin - install a new cotter pin each time a blade is installed or replaced.
D
HM
N
D
20
L
B
L
C
B
A
H
C
A
5 . Tri-Cut Blade (M) is installed with Glide Cup (N).
6 . Remove locking tool.
Page 15
GRASS TRIMMER/BRUSH CUTTER
U-HANDLE INSTALLATION
Tools Required: 19 mm wrench, 4 mm hex socket wrench, Pliers
Parts Required: U-Handle, Clamp w/screws, 8 mm x 55 mm hex bolt,
8 mm flat washer
OPERATOR'S MANUAL
15
1 . Install upper U-Handle and bracket on lower bracket with one (1)
8mm x 55mm bolt (A) and (1) large circular washer. Do not tighten bolt securely until final adjustments are completed.
2 . Loosen upper (2) U-handle clamp screws (B), and position U-
handle as shown.
3 . Lightly tighten 8mm bolt (A) and clamp screws (B) to hold U-handle
in position until final adjustments are completed.
4 . Route throttle linkage and ignition lead assembly along shaft and
clip as shown.
THROTTLE LINKAGE AND IGNITION LEADS
1 . Place throttle linkage (C) through adjustment fixture (D) and install
wire end into large carburetor throttle swivel hole (E). Check throttle for freedom of movement and that wide open throttle / low idle extremes are adjusted properly. The throttle linkage must be adjusted by moving the adjustment fixture (D). Consult with your Echo Dealer for correct adjustment procedure.
A
B
F
C
2 . Connect ignition leads (F) and (G).
3 . Install throttle linkage into bracket clamp (H) and pinch snug with
pliers. Bend bracket up and flush against drive shaft.
E
D
G
H
Page 16
16
4. Bundle and secure ignition leads against engine housing with clip (I).
BALANCE AND ADJUST UNIT
1. Loosen harness clamp screw.
2. Put on harness and attach unit to harness.
I
3 . Slide harness clamp up (J) or down until unit balances with head
approximately 50-75 mm (2 -3 in.) from the ground.
4 . Tighten harness clamp screw.
5 . Loosen upper U-Handle clamp screws (K), and position U-Handle
for comfortable operation.
6 . Tighten U-Handle clamp screws and 8 mm clamp bolt securely.
J
K
BLADE SELECTION
WARNING DANGER
The type of Blade used MUST be matched to the type and size of material cut. An improper or dull blade can cause serious personal injury. Blades MUST be sharp. Dull blades increase the chance of kick-out and injury to yourself and bystanders.
Page 17
GRASS TRIMMER/BRUSH CUTTER
Plastic/Nylon Blades may be used where ever the nylon line head is used. DO NOT use this blade for heavy weeds or brush!
8 Tooth Weed/Grass Blade (P/N 69600120331) is designed for grass, garden debris and thick weeds. DO NOT use this blade for brush or heavy woody growth, 19 mm (3/4 in.) diameter or larger.
OPERATOR'S MANUAL
17
80 Tooth Brush Blade (P/N 69500120331) is designed for cutting brush and woody growth up to 64 mm (2-1/2 in.) diameter.
22 Tooth Clearing Blade (99944200130) is designed for dense thickets and saplings up to 64 mm (2-1/2 in.) diameter.
Use Shoulder/Waist Harness (P/N 99944200200) Use of the Shoulder/ Waist Harness is recommended for ALL Trimmer/Brush Cutter use, not just Blade operation. The Shoulder/Waist Harness when used in a trimming operation with nylon line head suspends the trimmer from the operator's shoulder and reduces operator fatigue.
During blade operation, the same fatigue reduction is achieved. Safety to the operator is also enhanced by reducing the possibility of blade contact with the operator's hands and feet by restricting trimmer movement.
NOTE
In case of Emergency, pull up on the Quick Release Collar to disconnect the trimmer from the harness.
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PRE - OPERATION
FUEL
Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline or gasohol known to be good quality. Gasohol may contain up to 10% Ethyl (grain) alcohol or 15% MTBE (methyl tertiary-butyl ether). Gasohol containing methyl (wood) alcohol is NOT approved.
Two Stroke Oil - A two-stroke engine oil meeting ISO-L-EGD (ISO/CD
13738) and J.A.S.O. FC Standards must be used. Echo brand premium
Power Blend TM Universal 2-Stroke Oil meets these standards. Engine problems due to inadequate lubrication caused by failure to use an ISO­L-EGD and J.A.S.O. FC certified oil, such as Echo premium Power Blend
TM
, will void the two-stroke engine warranty. (Emission related parts only are covered for two years, regardless of two-stroke oil used, per the statement listed in the Emission Defect Warranty Explanation.)
IMPORTANT
Echo premium Power Blend TM Universal 2-Stroke Oil may be mixed
at 50:1 ratio for application in all Echo engines sold in the past
regardless of ratio specified in those manuals.
Mixing Instructions
1 . Fill an approved fuel container with half of the required amount of
gasoline. 2 . Add the proper amount of 2-stroke oil to gasoline. 3 . Close container and shake to mix oil with gasoline. 4 . Add remaining gasoline and remix. 5 . Install fuel container cap and wipe any spilled fuel from container
and surrounding area.
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage. Contact your ECHO dealer for ordering information.
After refueling
• Wipe any spilled fuel from the unit.
• Move at least 3 m (10 ft.) from refueling location before starting the engine.
After use
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
Storage
Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, air tight container. Store in a well ventilated, unoccupied building, away from sparks and flames. Do not store fuel longer than 30 days.
IMPORTANT
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added.
Handling Fuel
W ARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling, or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
IMPORTANT
Stored two-stroke fuel may separate. ALWAYS shake fuel container thor­oughly before each use.
Page 19
OPERATION
GRASS TRIMMER/BRUSH CUTTER
OPERATOR'S MANUAL
19
STARTING
COLD ENGINE
W ARNING DANGER
The attachment will operate immediately when the engine starts and could result in loss of control and possible serious injury. Keep movable parts of the attachment off the ground and away from objects that could become entangled or thrown.
1. Stop Switch Move stop switch button (A) forward, away from the STOP position.
2. Choke Lever Move choke lever (B) to Cold Start ( ) Position.
3. Primer Bulb Pump primer bulb (C) until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an additional 4 or 5 times.
A
NOTE
Lightly place knee on drive shaft to stabilize unit during starting. Do not apply excessive downward force or damage to unit can occur.
4. Recoil Starter Lay the unit on a flat area and keep movable attachment parts clear of all obstacles. Firmly grasp right hand grip and throttle trigger lockout with left hand and fully depress throttle trigger to wide open position. Rapidly pull recoil starter handle/rope (D) until engine fires (or maximum five [5] pulls).
5. Choke After engine fires (or 5 pulls) , move choke lever back to Run ( )
position. Hold throttle trigger and throttle trigger lockout fully depressed, and pull recoil starter starter handle/rope until engine starts and runs. Release throttle trigger, and allow unit to warm up at idle for several minutes.
NOTE
If engine does not start with choke in “Run” position after 5 pulls, repeat instructions 4 and 5.
6. Throttle Trigger After engine warm-up, gradually depress throttle trigger to increase engine RPM to operating speed.
B
C
D
Page 20
20
STARTING WARM ENGINE
The starting procedure is the same as Cold Start except DO NOT close the choke, and do not depress throttle trigger to wide open position.
NOTE
If engine does not start after 5 pulls, use Cold Start Procedure.
W ARNING DANGER
The attachment should not move at idle, otherwise serious personal injury may result.
NOTE
If attachment moves, readjust carburetor according to “Carburetor Adjustment” instructions in this manual or see your ECHO Dealer.
A
1. Stop Switch Move stop switch button (A) away from the STOP position.
2. Primer Pump primer bulb (C) until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an additional 4 or 5 times.
NOTE
Lightly place knee on drive shaft to stabilize unit during starting. Do not apply excessive downward force or damage to unit can occur.
3. Recoil Starter Lay the unit on a flat area and keep movable attachment parts clear of all obstacles. Rapidly pull recoil starter handle/rope (D) until engine fires.
NOTE
If engine does not start after 5 pulls, use Cold Start Procedure.
C
D
Page 21
STOPPING ENGINE
1. Throttle
Release throttle and allow engine to return to idle before shutting off engine.
GRASS TRIMMER/BRUSH CUTTER
OPERATOR'S MANUAL
21
2. Stop Switch
Move stop switch button (A) backward to STOP position.
W ARNING DANGER
If engine does not stop when stop switch is moved to STOP position, close choke - COLD START position - to stall engine. Have your ECHO dealer repair stop switch before using trimmer again.
A
MAINTENANCE
Your ECHO trimmer is designed to provide many hours of trouble free service. Regular scheduled maintenance will help your trimmer achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed, see your ECHO Dealer for repairs.
SKILL LEVELS
Level 1 = Easy to do. Most required tools come with unit. Level 2 = Moderate difficulty. Some specialized tools may be required. Level 3 = Experience required. Specialized tools are required. ECHO recommends that
the unit be returned to your ECHO dealer for servicing.
ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Below each task heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.
Page 22
22
MAINTENANCE INTER VALS
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Page 23
GRASS TRIMMER/BRUSH CUTTER
AIR FILTER
Level 1.
Tools required: Cleaning brush 25 or 50 mm (1 or 2 in.)
Parts required: 90008 REPOWERTM AIR & FUEL FILTER KIT.
1 . Close choke (Cold Start Position). This prevents dirt from
entering the carburetor throat when the air filter is removed. Brush accumulated dirt from the air cleaner area.
2 . Remove the air cleaner cover. Clean and inspect the element for
damage. If element is fuel soaked and very dirty, replace.
OPERATOR'S MANUAL
23
3 . If element can be cleaned and reused, be certain it:
-still fits the cavity in the air cleaner cover.
-is installed with the original side out.
FUEL FILTER
Level 1.
Tools required: Fuel line hook, 200-250 mm (8 -10 in.) length of wire
with one end bent into a hook. Clean rag, funnel, and an approved fuel container.
Parts required: 90008 REPOWERTM AIR & FUEL FILTER KIT.
W ARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling.
1 . Use a clean rag to remove loose dirt from around fuel cap and
empty fuel tank.
2 . Use the “fuel line hook” to pull the fuel line and filter from the
tank.
3 . Remove the filter from the line and install the new filter.
Page 24
24
SPARK PLUG
Level 2.
Tools Required: T-Wrench (combination socket wrench & screw
driver) Feeler gauge, preferably a wire gauge. Soft Metal Brush.
Parts Required: REPOWERTM Tune-Up Kit P/N 90074
1 . Remove spark plug and check for fouling, worn and rounded
center electrode.
2 . Clean the plug or replace with a new one. DO NOT sand blast to
clean. Remaining sand will damage engine.
3. Adjust spark plug gap by bending outer electrode.
4 . Tighten spark plug to 145-155 kg/cm (125-135 in. lb.).
COOLING SYSTEMS CLEANING
Level 2.
Tools required: 4 mm Hex Wrench, Cleaning Brush 25 or 50 mm
(1 or 2 in.)
Parts Required: None if you are careful.
IMPORTANT
To maintain proper engine operating temperatures, cooling air must pass freely through the cylinder fin area. This flow of air carries combustion heat away from the engine.
Overheating and engine seizure can occur when:
• Air intakes are blocked, preventing cooling air from reaching the cylinder.
• Dust and grass build up on the outside of the cylinder. This build up insulates the engine and prevents the heat from leaving.
0.65 mm
(0.026 in.)
Removal of cooling passage blockages or cleaning of cooling fins is considered “Normal Maintenance”. Any failure attributed to lack of maintenance is not warranted.
Page 25
GRASS TRIMMER/BRUSH CUTTER
1 . Remove spark plug lead.
2 . Remove two (2) muffler cover screws and muffler cover (A).
3 . Remove screw and arm rest (B).
4 . Remove engine cover (C).
OPERATOR'S MANUAL
C
25
IMPORTANT
DO NOT use a metal scraper to remove dirt from the cylinder fins.
5 . Use brush to remove dirt from the cylinder fins.
6 . Remove grass and leaves from the grid between the recoil starter
and fuel tank.
7. Assemble components in reverse order.
B
A
EXHAUST SYSTEM
Spark Arrestor Screen
Level 2.
Tools Required: Cross Head Screwdriver, Soft Metal Brush,
4 mm Hex Wrench
Parts Required: Spark Arrestor Screen, P/N 14586251030
Gasket, P/N V104000320
Page 26
26
1 . Remove two (2) muffler cover screws and muffler cover (A).
2 . Place piston at Top Dead Center (TDC) to prevent carbon/dirt from
entering cylinder.
3 . Remove spark arrestor screen cover (B), gasket (C) and screen (D)
from muffler body.
4 . Clean carbon deposits from muffler components.
5 . Replace screen if it is cracked, plugged, or has holes burned
through.
6. Assemble components in reverse order.
Cylinder Exhaust Port
Level 3
IMPORTANT
The cylinder exhaust port must be inspected and cleaned of excess carbon every 3 months or 90 hours of operation in order to maintain this engine within the emissions durability period. ECHO strongly recommends that you return your unit to your ECHO dealer for this important maintenance service.
A
D
C
B
CARBURETOR ADJUSTMENT
Engine Break-In
New engines must be operated a minimum duration of two tanks of fuel break-in before carburetor adjustments can be made. During the break-in period your engine performance will increase and exhaust emissions will stabilize. Idle speed can be adjusted as required.
High Altitude Adjustment
High altitude adjustment is not required for proper operation of this engine.
Level 2.
Tools required: Screwdriver, Tachometer (ECHO P/N 99051130017).
Parts required: None.
Page 27
GRASS TRIMMER/BRUSH CUTTER
NOTE
Every unit is run at the factory and the carburetor is set in compli­ance with emission regulations. This carburetor does not have acceleration and high speed adjustment needles.
1 . Check idle speed and reset if necessary. If a tachometer is avail-
able, idle speed screw (A) should be set to the specifications found on page 11 "Specifications" of this manual. Turn idle screw (A) clockwise to increase idle speed; counter clockwise to decrease idle speed.
W ARNING DANGER
When carburetor adjustment is completed, the cutting attachment should not turn at idle, otherwise serious personal injury may result.
OPERATOR'S MANUAL
27
A
LUBRICA TION
Level 1.
Tools Required: 8 mm Open End Wrench, Screwdriver, Clean Rag.
Parts Required: ECHO® LUBETM 8 oz. (P/N 91014) or Lithium Base
Grease.
Gear Housing
1 . Clean all loose debris from gear box.
2 . Remove plug (A) and check level of grease.
3 . Add grease if necessary, DO NOT over-fill.
Drive Shaft
1 . Loosen two (2) screws (B) and remove center locating screw (C).
Pull gear box and shield from drive shaft housing.
2 . Pull flexible cable from the drive shaft housing, wipe clean and
recoat with a thin coating[15 ml (1/2 oz.)] of ECHO® LUBE grease.
TM
A
A
C
B
3 . Slide the flexible cable back in the drive housing. DO NOT get
dirt on the flex cable.
4. Install the gear housing and shield assembly.
B
Page 28
28
NYLON LINE REPLACEMENT
Level 1.
Parts Required: ECHO 0.095" Nylon Trimmer Line 6 m (20 ft.) long.
1. Shut engine off. Lay unit on the ground with head assembly up.
2. Hold drum (A) and firmly turn spool (B) CW (clockwise) until it
disengages from the inner drive. Pull spool from drum. DO NOT push in on spool when turning.
3 . Use one piece of new nylon line (C) 6 m (20 ft.) long and thread
through the molded loop (D) on the spool. Pull line tight and adjust so one end is 15 cm (6 in.) longer than the other.
B
A
A
B
C
D
4 . Hold the spool, opening toward you. Place index finger between
the two strands and wind line, tightly and evenly, in direction of arrow (E) marked "CC".
5 . Stop when approximately 15-20 cm (6-8 in.) line (C) remains and
place ends of line in notches (F) in spool (B).
6 . Feed ends of line through housing eyelets (G) and place spool (B)
over drive (H). Align pegs (I) on drive with notches in spool, and push spool into drum.
7 . Pull on both lines until they come free from notches (F) in spool.
E
CC
B
FF
G
I
B
H
G
Page 29
GRASS TRIMMER/BRUSH CUTTER
OPERATOR'S MANUAL
29
8 . Hold drum (A) firmly and turn spool (B) CCW (counterclockwise)
until it stops. DO NOT push in on spool when turning.
9 . Pull both lines out and trim to cut-off knife length.
SHARPENING MET AL BLADES
Three styles of metal blades are approved for use on the ECHO Brush Cutter. The 8-tooth blade can be sharpened during normal maintenance. The clearing blade and 80 tooth blade require professional service.
B
A
Before sharpening, CLOSELY inspect blade for cracks (look at the bottom of each tooth and the center mounting hole closely), missing teeth and bending. If ANY of these problems are discovered, replace the blade.
When sharpening a blade, always remove the same amount of materials from each tooth to maintain balance. A blade that is not balanced will cause unsafe handling due to vibration and can result in blade failure.
Tool required: Flat file (preferred). Electric grinder if special care is
used. Round (rat tail) file for gullet (radius).
1 . File each tooth at a 30 degree angle a specific number of times,
eg. 4 strokes per tooth. Work your way around the blade until all teeth are sharp.
2 . DO NOT file the 'gullet' (radius) of the tooth with the flat file.
The radius must remain. A sharp corner will lead to a crack and blade failure.
IMPORTANT
If an electric grinder is used, use care not to overheat teeth, do not allow tips/tooth to glow red or turn blue. DO NOT place blade in cooling water. This will change the temper of the blade and could result in blade failure.
3. After sharpening teeth, check each tooth radius for evidence of a square (sharp) corner. Use the round (rat tail) file to renew the radius.
Page 30
30
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W ARNING DANGER
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open spark plug opening, otherwise serious personal injury may result.
Page 31
GRASS TRIMMER/BRUSH CUTTER
OPERATOR'S MANUAL
STORAGE
W ARNING DANGER
During operation the muffler or catalytic muffler and surrounding cover become hot. Always keep exhaust area clear of flammable debris during transportation or when storing, otherwise serious property damage or personal injury may result.
Long Term Storage (over 30 days)
Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage mainte­nance which includes the following:
1 . Store unit in a dry, dust free place, out of the reach
of children.
31
W ARNING DANGER
Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark.
2. Place the stop switch in the "STOP" position.
3 . Remove accumulation of grease, oil, dirt and debris
from exterior of unit.
4 . Perform all periodic lubrication and services that are
required.
5. Tighten all the screws and nuts.
6. Drain the fuel tank completely and pull the recoil
starter handle several times to remove fuel from the carburetor.
7 . Remove the spark plug and pour 7 cc (1/4 oz.) of
fresh, clean, two-stroke engine oil into the cylinder through the spark plug hole.
A.Place a clean cloth over the spark plug hole.
B . Pull the recoil starter handle 2-3 times to distribute
the oil inside the engine.
C. Observe the piston location through the spark plug hole. Pull the recoil handle slowly until the piston reaches the top of its travel and leave it there.
8. Install the spark plug (do not connect ignition cable).
Page 32
SERVICING INFORMATION
P ARTS
Genuine ECHO Parts and ECHO REPOWER™ Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer. When you do need to buy parts always have the Model Number and Serial Number of the unit with you. You can find these numbers on the engine housing. For future reference, write them in the space provided below.
Model No. _____________ SN. ____________
SERVICE
Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer. For the name and address of the Authorized ECHO Service Dealer nearest you, ask your retailer or call: 1-800-432-ECHO (3246). Dealer information is also available on our Web Site. When presenting your unit for Warranty service/repairs, proof of purchase is required.
www.echo-usa.com
DEALER?
Call
1-800-432-ECHO
or
ECHO CONSUMER PRODUCT SUPPORT
If you require assistance or have questions concerning the application, operation or maintenance of this product you may call the ECHO Consumer Product Support Department at 1-800-673-1558 from 8:30 am to 4:30 pm (Central Standard Time) Monday through Friday. Before calling, please know the model and serial number of your unit to help your Consumer Product Support Representative.
CONSUMER PRODUCT
SUPPORT
1-800-673-1558
8:30 - 4:30 Mon - Fri C.S.T.
WARRANTY REGISTRATION
You may register your Echo equipment using the warranty registration card or register on-line at www.echo-usa.com. Registering provides a direct link between you and ECHO if we find it necessary to contact you.
ADDITIONAL OR REPLACEMENT MANUALS
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at www.echo-usa.com. Operator's and Parts Manuals are available by:
Downloading free from www.echo-usa.com
Purchasing from your Echo Dealer.
Sending a check or money order for $2.00 per Parts Catalog or $1.50 per Operator's Manual made payable to ECHO, INCORPORATED. State on a sheet of paper the model number and serial number of the ECHO unit you have, part number of the manual (if known), your name and address and mail to address below.
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.
Available Parts Catalog
SRM-230U Serial Number 05001001 - 05999999 Part Number 99922203528
ECHO, INCORPORATED
400 OAKWOOD ROAD
LAKE ZURICH, IL 60047
www.echo-usa.com
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