Echo 99944200610, SRM-211SB, SRM-260SB, PAS-211 User Manual

PAS RAPID LOADERTM TRIMMER ATTACHMENT
OPERATOR'S MANUAL
PAS Rapid LoaderTM Trimmer Attachment
MODEL 99944200610
FOR MODELS: SRM-2100SB TYPE 1/1E
SRM-2400SB TYPE 1/1E
1
SRM-210SB/211SB SRM-260SB/261SB PAS-2100 TYPE 1E PAS-2400 TYPE 1E PAS-2601 TYPE 1E PAS-210/211 PAS-230/231 PAS-260/261
W ARNING DANGER
Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual, with your original Split Boom/Pro Attachment Series Trimmer. Those manuals and this manual must be read and understood for proper and safe operation.
TM
X7702273502
X770000332 01/06
2

INTRODUCTION

Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job dependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will find both easy to use and full of helpful operating tips and SAFETY messages.
THE OPERATOR'S MANUAL
Read and understand this manual before operation. Keep it in a safe place for future reference. It contains specifications and information for operation and maintenance specific to the attachment.
THE SAFETY MANUAL
Explains possible hazards and what measures you should take to insure safe operation.

TABLE OF CONTENTS

Introduction ...............................................................2
- The Operator's Manual .......................................2
- The Safety Manual .............................................2
Safety .........................................................................3
- Manual Safety Symbols and Important
Information .........................................................3
- International Symbols.........................................3
- Personal Condition and Safety Equipment .........3
- Equipment ...........................................................6
Description ................................................................ 6
Contents ....................................................................7
Assembly ...................................................................7
- Power Head Shaft/Attachment Lower
Shaft Assembly ..................................................7
- Plastic Shield Installation.................................... 8
- Nylon Line Head Installation ..............................9
Operation ................................................................... 9
Copyright© 2006 By Echo, Incorporated All Rights Reserved.
Maintenance ............................................................ 10
- Skill Levels ........................................................ 10
- Maintenance Intervals ......................................10
- Lubrication........................................................ 10
- Nylon Line Replacement ................................... 11
Storage.....................................................................12
Specifications........................................................... 12
Servicing Info rmation............................................... 16
- Parts/Serial Number .......................................... 16
- Service ..............................................................16
- ECHO Consumer Product Support.................... 1 6
- Warranty Card .................................................. 1 6
- Additional or Replacement Manuals ................ 16
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.

SAFETY

PAS RAPID LOADERTM TRIMMER ATTACHMENT
OPERATOR'S MANUAL
3
MANUAL
SAFETY SYMBOLS AND IMPORTANT INFORMA TION
Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.
This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders.
The circle with the slash symbol means whatever is shown within the circle is prohibited.
INTERNATIONAL SYMBOLS
Symbol form/shape
Symbol
description/application
Read and understand
Operator's Manual.
Symbol form/shape
Symbol
description/application
Fuel and oil mixture
Symbol form/shape
IMPORTANT
NOTE
IMPORTANT The enclosed message
provides information necessary for the protection of the unit.
NOTE This enclosed message provides tips for use, care and maintenance of the unit.
Symbol
description/application
DO NOT allow
flames or sparks
near fuel.
Symbol form/shape
Symbol
description/application
Wear slip
resistant foot
wear.
Wear eyes, ears and
head protection
Hot
Surface
Safety/Alert
Avoid all power
lines. This unit is
not insulated
against electrical
current.
Keep bystanders at least 15 meters
(50 feet) away.
Finger Severing
Wear hand
protection. Use
two handed.
DO NOT smoke
near fuel.
Do not operate
closer than 15 M
(50 ft.) from
electrical hazards.
Plan retreat path
from falling
objects.
Emergency stop
Choke Control
"Cold Start"
Position
(Choke Closed)
Choke Control
"Run"
Position
(Choke Open)
Carburetor adjustment
- Low speed mixture
Keep bystanders and helpers
away 15 m (50 ft.).
PERSONAL CONDITION AND SAFETY EQUIPMENT
W ARNING DANGER
Trimmer/Brush Cutter users risk injury to themselves and others if the trimmer/brush cutter is used improperly or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a trimmer/brush cutter.
Ignition ON/OFF
Primer bulb
Carburetor adjustment
- High speed mixture
Carburetor adjustment
- Idle speed
4
Physical Condition
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Eye Protection
Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the trimmer.
Hand Protection
Wear no-slip, heavy duty work gloves to improve your grip on the Trimmer/Brush Cutter handles. Gloves also reduce the transmission of machine vibration to your hands.
Hearing Protection
ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARVES, JEWELRY.
Wear sturdy work shoes with non-skid soles;
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED.
Hot Humid Weather
Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.
Vibration and Cold
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals, may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations, followed by loss of color and numbness in the fingers. The following precautions are strongly recommended, because the minimum exposure which might trigger the ailment is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands, and wrists.
• Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks, and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where operating the trimmer or other hand-held power equipment is not required.
• If you experience discomfort, redness and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
PAS RAPID LOADERTM TRIMMER ATTACHMENT
OPERATOR'S MANUAL
Repetitive Stress Injuries
It is believed that overusing the muscles and tendons of the fingers, hands, arms and shoulders may cause soreness, swelling, numbness, weakness, and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.
To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, extended, or twisted position. Instead, try to maintain a straight wrist position. Also, when grasp­ing, use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed and force with which you do the repetitive movement.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness, or pain in the fingers, hands, wrists, or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
5
W ARNING DANGER
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.
Read the Manuals
• Provide all users of this equipment with the Operator's Manual and Safety Manual for instructions on Safe Operation.
Clear the Work Area
• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 m (50 ft.) while the unit is in use.
Keep a Firm Grip
• Hold the front and rear handles with both hands, with thumbs and fingers tightly encircling the handles.
Keep a Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
Avoid Hot Surfaces
• During operation, the drive shaft housing, attachment bearing housing and muffler cover area may become very hot, too hot to touch. Avoid contact during and immediately after operation.
6
EQUIPMENT
Before operation a complete check of the unit must be performed;
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.
• Inspect shield for damage and ensure that cut-off knife is securely in place. Replace if shield is damaged or missing.
• Check that the cutting attachment is firmly attached and in safe operating condition.
• Check that front loop handle and shoulder strap/ or shoulder/waist harness are adjusted for safe, comfortable operation. See Assembly Section for proper adjustment.

DESCRIPTION

Locate this safety decal on your attachment. Make sure the decal is legible and that you understand and follow the instructions on it. If it cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific information.
1
3
5
1. LOWER DRIVE SHAFT ASSEMBLY - Includes the Debris Shield Assembly, Gear Housing assembly, Flexible Drive
Cable, Rapid LoaderTM Head and Safety Decals.
2. FLEXIBLE DRIVE CABLE - Cable end fits into upper drive shaft coupler. Lubricate drive cable every 25 hours with
ECHO® LUBETM grease.
3. PLASTIC DEBRIS SHIELD ASSEMBLY - Included in plastic bag (co-pack). MUST be installed on unit before use,
see Assembly Instructions. Shield assembly includes the Cut-Off Knife. Mounts on the Gear Housing Assembly just above the cutting attachment. Helps protect the operator by deflecting debris produced during the trimming
operation. This shield must be replaced with the steel shield for blade use.
4. CUT-OFF KNIFE - Trims line to the correct length.
5. RAPID LOADERTM HEAD - Contains replaceable nylon trimming lines.
4
2
P/N 89016054130
PAS RAPID LOADERTM TRIMMER ATTACHMENT
OPERATOR'S MANUAL

CONTENTS

After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
__ 1 - Pro Attachment SeriesTM Trimmer Attachment __ 1 - Operator's Manual __ 1 - Safety Manual __ 1 - Warranty Registration Card __ 2 - Locking Tools __ 1 - Wrench 17 x 14.5 __ 1 - Rapid Loader __ 1 - Nut __ 1 - Washer 10x32x1.2 __ 1 - Plastic Debris Shield __ 1 - Split Pin __ 1 - Shield plate __ 3 - 5mm x 16mm Screws (shield mounting) __ 1 - Storage Hook Assembly
TM
Head
7

ASSEMBLY

W ARNING DANGER
Do not perform maintenance or assembly procedures with engine running.
Tools Required: Screwdriver, Head Locking Tool, 17x14.5mm Wrench,
Needle Nose Pliers
Parts Required: Power Head Shaft, Attachment Lower Shaft
Assembly, Plastic Shield, Shield Plate, three (3) 5mm x 16mm screws, Rapid Loader

POWER HEAD SHAFT/ATT ACHMENT LOWER SHAFT ASSEMBLY

1 . Set Power Head/Shaft Assembly on a level surface.
2 . Pull locator pin (A) and rotate counter clockwise 1/4 turn to lock
out position.
3 . Remove vinyl cap from attachment drive shaft.
TM
Head
B
D
4 . Remove cardboard spacer, if necessary.
5 . Carefully fit attachment lower drive shaft assembly into coupler (B)
to decal assembly line (C), making sure that the inner lower drive shaft engages into the upper drive shaft mount.
A
8
NOTE
Earlier model Power Heads may have shorter couplings. Short couplings fit flush to decal point (E). New couplings are 4-3/4 in. long, and fit flush to line (C).
NOTE
Lower bearing housing and head assembly must be in line with the engine.
D
C
6 . Rotate locator pin (A) 1/4 turn clockwise to engage lower shaft
hole. Insure locator pin is fully engaged by gently twistinglower drive shaft. Locator pin (A) should snap flush in coupler. Full engagement will prevent further shaft rotation.
7 . Secure lower shaft assembly to coupler by tightening clamping
knob (D).

PLASTIC SHIELD INSTALLATION

(for Nylon Line Operation)
A
E
NOTE
The plastic shield is for use with the Nylon Line Head only. Install Metal Shield when using plastic or metal blades.
1 . Remove plastic threaded shaft sleeve and adapter plate (C) from
PTO shaft (A).
2. Place the shield on the bottom of the bearing housing flange.
3 . Place shield plate (B) on shield, align holes. Install three (3) screws
from bottom through plate and shield into gear case.
4 . Assemble upper plate (C) onto PTO shaft.
A
B
C
PAS RAPID LOADERTM TRIMMER ATTACHMENT

NYLON LINE HEAD INSTALLATION

1. Align hole in upper plate with notch in edge of gear housing and insert head locking tool (A). Remove plastic sleeve from PTO shaft.
2 . Be sure upper plate (B) remains on PTO shaft.
3 . Place line head onto PTO shaft, followed by large metal washer (C).
4 . Thread L.H. nut (D) on PTO shaft. Tighten securely.
OPERATOR'S MANUAL
9
5 . Install new split pin (E).
6 . Remove locking tool (A).

OPERATION

C
NOTE
Refer to your Split Boom\Pro Attachment SeriesTM Operator's Manual for correct engine fueling, starting and stopping instructions.
IMPORTANT
Never wear line shorter than 1-1/2 inch extension from head, otherwise overspeeding and engine damage may result.
10

MAINTENANCE

Your ECHO trimmer is designed to provide many hours of trouble free service. Regular scheduled maintenance will help your trimmer achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed see your ECHO dealer for repairs.
SKILL LEVELS
Level 1 = Easy to do. Most required tools come with unit.
Level 2 = Moderate difficulty. Some specialized tools may be required.
Level 3 = Experience required. Specialized tools are required.
MAINTENANCE INTERV ALS
Component/System Maintenance Procedure Skill Level Frequency
Drive Shaft Grease 1 Every 25 hours of use Gear Housing Grease 1 Every 50 hours of use Screws/Nuts/Bolts Inspect/Tighten/Replace 1 Before each use

LUBRICA TION

Level 1.
Tools Required: 8 mm Open End Wrench, Screwdriver, Clean Rag.
Parts Required: ECHO® LUBETM 8 oz. (P/N 91014) or Lithium Base
Grease.
Gear Housing
1 . Clean all loose debris from gear box.
2 . Remove plug (A) and check level of grease.
3 . Fill gear case with grease.
4 . Install plug (A).
A
Drive Shaft (Lower)
IMPORTANT
Lower and upper drive shaft must be lubricated with ECHO LUBETM grease every 25 hours of operation, otherwise drive shaft assembly overheating and failure can result.
®
PAS RAPID LOADERTM TRIMMER ATTACHMENT
OPERATOR'S MANUAL
11
1 . Loosen two (2) 8 mm upper gear housing bolts (B) and locator
screw (C). Remove gear case assembly.
2 . Remove flex cable, wipe clean and apply a thin coating 15 ml, of
grease.
3 . Install flex cable. Make sure cable end engages upper drive shaft
adaptor.
4. Install gear case assembly onto drive shaft aligning locator screw with hole in drive shaft.
5 . Tighten two 8 mm bolts (B) and locator screw (C).
IMPORTANT
Flat edge of washers (D) must be against drive shaft.

NYLON LINE REPLACEMENT

Level 1.
Tools Required: None
B
C
D
Parts Required: Pre-cut Nylon Line
MODELS REQUIRED LINE SIZES
SRM-2100SB SRM-210SB/211SB .080 - .095 in. PAS-210/211 PAS-230/231
SRM-2400SB .095 - .130 in. SRM-260SB/261SB .095 - .155 in.
PAS-2601 .095 - .155 in. PAS-260/261 .095 - .155 in.
1 . Insert pre-cut 204 mm (8 in.) length of nylon cutting line (recom-
mended sizes 2.4 mm [.095 in.] to 3.9 mm [.155 in.]) through outside openings of trimmer head. Minimum of 153mm (6 in.) of line should extend from each opening. 3.9mm [.155 in.] line not recommended for trimmers under 26cc.
NOTE
Insert cutting line ends to center of head recess to insure easy removal of used lines.
NOTICE:
Nylon line can damage plastic shield. When installing line seg­ments, make sure line does not curve upward toward shield.
12

STORAGE

Storage Hook Installation
1 . Insert small end of hook into locating hole on attachment shaft.
2. Slide plastic cap onto end of attachment shaft.

SPECIFICATIONS

PAS Rapid LoaderTM Attachment
Shaft Length ------------------------------------------------838 mm (33 in.) Attachment Width ----------------------------------------- 178 mm (7 in.) Attchment Height------------------------------------------229 mm (9 in.) Weight (dry) w/blade--------------------------------------1.36 kg. (3.1 lb.) Drive Shaft --------------------------------------------------6.35 mm (1/4 in.) Flex Shaft Rotating Direction ----------------------------------------- Counter-clockwise viewed from the top Cutter Head -------------------------------------------------Rapid Loader TM head (2-lines) with .095 Cross Fire TM Line
NOTE Install and use U-Handle when operating any model with blade.
PAS RAPID LOADERTM TRIMMER ATTACHMENT
OPERATOR'S MANUAL
NOTES
13
14
NOTES
PAS RAPID LOADERTM TRIMMER ATTACHMENT
OPERATOR'S MANUAL
NOTES
15

SERVICING INFORMA TION

PARTS
Genuine ECHO Parts and ECHO REPOWER™ Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer. When you do need to buy parts always have the Model Number and Serial Number of the attachment with you. You can find these numbers on the driveshaft model/serial number label. For future reference, write them in the space provided below.
/SERIAL NUMBER
Model No. ____________SN.__________
SERVICE
Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer. For the name and address of the Authorized ECHO Service Dealer nearest you, ask your retailer or call: 1-800-432-ECHO (3246). When presenting your unit for Warranty service/repairs, proof of purchase is required.
ECHO CONSUMER PRODUCT SUPPORT
If you require assistance or have questions concerning the application, operation or maintenance of this product you may call the ECHO Consumer Product Support Department at 1-800-673-1558 from 8:30 am to 4:30 pm (Central Standard Time) Monday through Friday. Before calling, please know the model and serial number of your unit to help your Consumer Product Support Representative.
W ARRANTY CARD
This card is our means of registering all original owners of ECHO equipment. The card plus proof of purchase provides you the assur­ance that authorized warranty work will be done. It also provides a direct link between you and ECHO if we find it necessary to contact you.
DEALER?
Call
1-800-432-ECHO
or
www.echo-usa.com
CONSUMER PRODUCT
SUPPORT
1-800-673-1558
8:30 - 4:30 Mon - Fri C.S.T.
ADDITIONAL OR REPLACEMENT MANUALS
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at www.echo-usa.com. Operator's and Parts Manuals are available by:
• Downloading free from www.echo-usa.com
• Purchasing from your Echo Dealer.
• Manuals are available by sending a written request stating the model number and serial number of your Echo unit, part number of the manual, your name and address, and mail to the address below.
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.
ECHO, INCORPORA TED
400 OAKWOOD ROAD
LAKE ZURICH, IL 60047
www.echo-usa.com
001001/999999
Loading...