15-21D-01
HCAS-2200
1
1
2
INTRODUCTION
We are constantly working on technical
improvement of our products. For this reason,
technical data, equipment and design are
subject to change without notice. All
specifications and directions in this SERVICE
DATA are based on the latest products
inf o r m ati o n a v ail a b l e at th e t i m e of
publication.
INDEX
CONTENTS
page
1 SERVICE INFORMATION ............................. 2
1-1 Specification .................................................. 2
1-2 Technical data ................................................ 3
1-3 Torque limits ............................................... 4
1-4 Special repairing materials ......................... 5
1-5 Service limits .............................................. 5
1-6 Special tools ............................................... 6
2 EMISSION ADJUSTMENT GUIDE ............... 7
2-1 General adjusting rules .............................. 7
2-2 Presetting idle adjust screw, L mixture needle
and H mixture needle ........................................ 7
2-3 Adjusting carburettor .................................. 8
Reference No. 15-21D-01
R E V I S E D : 2 0 0 6 0 6
ISSUED: 200603
2
1 SERVICE INFORMATION
1-1 Specifications
Model HCAS-2200
Dimensions Length mm(in) 1695 (66.7)
Width mm(in) 250 (9.8)
Height mm(in) 234 (9.3)
Dry weight kg(lb) 6.4 (14.0)
Engine Type KIORITZ, air-cooled, two-stroke, single cylinder
Rotation Counterclockwise as viewed from the output end
Displacement cm3(in3) 21.2 (1.29)
Bore mm(in) 32.2 (1.27)
Stroke mm(in) 26.0 (1.02)
Compression ratio 5.9
Carburetor Type Rotary type : Diaphragm, horizontal-draught, with purge bulb
Model ZAMA RB-K75
Ignition Type CDI (Capacitor discharge ignition) system
Spark plug BPMR8Y
Exhaust Muffler type Spark arrestor muffler
Starter Type Automatic rewind
Rope diameter x length mm(in) 3.0 x 1000 (3.0 x 39.5)
Fuel Type Premixed two-stroke fuel
Mixture ratio 50 : 1 (2%)
Gasoline Minimum 89 octane
Two-stroke engine oil ISO-L-EGD (ISO/CD13738), JASO FC
Tank capacity L (U.S.fl.oz.) 0.45 (15.2)
Clutch Type Centrifugal, 2-shoe pivot
Handle Type Front Loop type with hand guard
Drive shaft Type Flexible
Inner shaft : Diameter mm(in) 6.15 (0.24)
Inner shaft : Length mm(in) 864 (34.0)
Housing OD - ID - L mm(in) 25.0 - 22.0 (0.98 - 0.86)
(Main pipe) Length mm(in) 844 (33.2)
Gear case Reduction ratio 3.95
Gear tooth Spiral bevel gear
Lubrication Lithium based grease or ECHO LUBE
Cutter Type Double reciprocating, double edge blade
Length mm(in) 450 (18)
Pitch mm(in) 35.0 (1.38)
Height mm(in) 21.0 (0.83)
Thickness mm(in) 2.5 (0.098)
OD: Outer diameter.
ID: Inner diameter.
SERVICE INFORMATION
Slope advance ignition
combined with electronic speed governor
Rear Rubber grip with throttle trigger
system
HCAS-2200
TM
HCAS-2200
1-2 Technical data
Engine
Idling speed r/min 2700 - 3200
Wide open throttle speed r/min 9500 - 11500
Clutch engagement speed r/min 3700 - 4300
Compression pressure MPa (kgf/cm2) (psi) 0.72 (7.3) (104)
Ignition system
Spark plug gap mm(in) 0.6 - 0.7 (0.024 - 0.028)
Primary coil resistance Ω 300 - 400
Minimum secondary voltage at 1500 r/min kV 15.0
Secondary coil resistance kΩ 2.4 - 3.2
Pole shoe air gaps mm(in) 0.30 - 0.40 (0.012 - 0.016)
Ignition timing at 1000 r/min °BTDC 19.0
at 8500 r/min °BTDC 42.0
at 11500 r/min °BTDC 14.0
Carburettor
Venturi Size mm(in) 9.0 (0.354)
Throttle Bore mm(in) 10.5 (0.413)
Idle adjust screw initial setting turn in* 2 1/2
L mixture needle initial setting turn back 2
H mixture needle initial setting turn back 2
Test Pressure, minimum MPa (kgf/cm2) (psi) 0.05 (0.5) (7.0)
Metering lever height mm(in) 0.1 - 0.25 (0.004-0.01) lower than diaphragm seat
BTDC: Before top dead center.
* Set idle adjust screw to contact throttle plate before initial setting.
SERVICE INFORMATION
3