Echo 76824 Instruction

Instructions

SUBJECT: SAFETY BAR FOR

8- INCH CHIPPER WITH PLUS ONE

CONTROLLER KIT # 76195-00

FITS MODELS: CH8670H (76824),

CH8993H (76835)

WARNING

Before inspecting or servicing any part of this machine,
shut off power source, remove key, disconnect the
battery cables and make sure all moving parts have
come to a complete stop.

These instructions will describe how to install the safety
bar kit on 8 Inch Chippers.

REMOVE EXISTING TRAY

1. Remove the existing tray by taking off the 3/8 inch nuts
that hold the tray onto the chipper chute. Take off the
tray.

Steps 2-6 refer to the drawing below.

2. Remove the 5/16 inch bolt from the Control Bar.

3. Remove the existing switch box mount and replace
it with the switch box mount (PN 75243-12) provided
in the kit.
a. Start by taking off switch box cover and removing
the bolts holding the box to the mount.
b. Next, remove the switch box mount from the chute.
c. Attach the new switch box mount provided in the kit.
d. Reuse the bolts to mount the switch box mount.
Reattach the switch box.

4. Remove the 5-3/8" bolts and nuts that hold the hinge
and Pivot Bar on the chute.

5. Replace old Pivot Bar with new Pivot Bar provided in
kit.
a. Using the hardware removed in Step 4 bolt the
Pivot Bar and hinge to the chute. Note that the coated
clamp must be placed behind the Pivot Bar.

NOTE

NOTE

Paying attention to the order when removing the old parts
will aid in installing the new parts in the correct order.

MOMENTARY
PUSH BUTTON
SWITCH

SWITCH BOX

3

MOUNT

SWITCH BOX

2

5

When installing the coated clamp, run the wire harness
from the kneebar switch through the clamp.

6. Bolt the new tray with the knee bar using the hardware
removed in Step 1. Adjust the tray by lifting it to the
closed position and making sure it locks in place
when it is in the upright position.

BOLTS THAT HOLD THE
CONTROL BAR ONTO
THE CHUTE

CONTROL BAR

HINGE - THE BOTTOM OF THE
HINGE CONNECTS TO THE CHUTE
WELDMENT, THE TOP PART OF THE
HINGE CONNECTS TO THE BOTTOM
OF THE TRAY

KNEEBAR

4

PIVOT BAR (GOES BEHIND
THE CHUTE WELDMENT)

5

COATED CLAMP

NEW TRAY

Instruction Sheet

6

PN 76198-00

Rev. 111108

CONNECTING THE WIRES

1. The wire harness comes assembled to the new tray. Find the red/black and red wires coming from this wire harness.
Connect these wires to the back of the Momentary Push Button Switch.

2. To attach the Momentary Push Button Switch to the Switch Box, start by knocking out the knock-out plug on the
Switch Box. The Switch Box is located on the hopper.

KNOCK-OUT PLUG

WHERE THE MOMENTARY
PUSH BUTTON SWITCH WILL
GO ON THE SWITCH BOX

3. Take apart the Momentary Push Button Switch before installing it in the knock-out plug opening. To take the switch
apart, loosen the small screw that holds the silver-colored button to the Push Button Switch base (gold colored).

SMALL SCREW

PUSH BUTTON

TAKE OFF THIS NUT WHEN PUTTING THE
SWITCH ON THE CONTROL BOX

4. Position the button and the base in the cutout on the Switch Box. One nut will be placed on either side of the black
box. After you have positioned the button and the base, make sure the pieces are tightened with the small screw.

INSTALL CONTROL BOX MOUNT
SUPPLIED WITH KIT IN TOP SET
OF SLOTS

Instruction Sheet