Echo 76624 Instruction v.2

Instructions

SUBJECT: SAFETY BAR FOR 6-

Bolt on the new tray with knee bar using the hardware 2.
removed from the old tray. Adjust the tray by lifting it
up in the closed position. Make sure it locks in place
when it is in the upright position.

INCH CHIPPER WITH PLUS 1

CONTROLLER KIT # 76196-00

FITS MODELS: CH6670H (76624),

CH611DH (76628), CH6993H (76635)

WARNING

Before inspecting or servicing any part of this machine,
shut off power source, remove key, disconnect the
battery cables and make sure all moving parts have
come to a complete stop.

NOTE

Paying attention to the order when removing the old parts
will aid in installing the new parts in the correct order.

These instructions will describe how to install the safety
bar kit on 6 Inch Chippers.

NOTE

When installing the coated clamp, run the wire harness
from the kneebar switch through the clamp.

COATED CLAMP

REMOVE EXISTING TRAY

Remove the existing tray by taking off the 3/8" bolts that
hold the tray onto the chipper chute.

INSTALL SAFETY BAR

Put the coated clamp in the center bolt hole of the 1.
hinge and pivot bar. The coated clamp must be placed
behind the hinge and pivot bar.

PUTTING THE NEW TRAY ON THE CHUTE

Instruction Sheet

PN 76197-00

Rev. 111108

CONNECTING THE WIRES

The wire harness is connected to the new tray. Find the red/black and red wires coming from this wire harness. 1.
Connect these wires to the back of the Momentary Push Button Switch.

To attach the Momentary Push Button Switch to the Switch Box, start by knocking out the knock-out plug. The 2.
Switch Box is located on the hopper.

KNOCK-OUT PLUG

WHERE THE MOMENTARY
PUSH BUTTON SWITCH WILL
GO ON THE SWITCH BOX

Take apart the Momentary Push Button Switch before installing it in the knock-out plug opening. To take the switch 3.
apart, loosen the small screw that holds the silver-colored button to the Push Button Switch base (gold colored).

SMALL SCREW

PUSH BUTTON

TAKE OFF THIS NUT WHEN PUTTING
THE SWITCH ON THE CONTROL
BOX

Position the button and the base in the cutout on the Switch Box. One nut will be placed on either side of the black 4.
box. After you have positioned the button and the base, make sure the pieces are tightened with the small screw.

Instruction Sheet

CONNECTING THE WIRES—RESET AND SAFETY CONTROLS

In the engine compartment, locate the wires (they are fixed together by tape). 1.

Locate the weather proof connectors on the wire harness attached to the new tray (see figure 1). The wires are red/2.
black for the Reset Control and red/light green for the Safety Control.

Figure 1 - Weather proof connectors

Match the colored wires from the harness on the new tray to the wires found in the engine compartment (described 3.
in step 1) and connect the connectors making sure they are locked.

GAS SAFETY BAR SCHEMATIC

DIESEL SAFETY BAR SCHEMATIC

Instruction Sheet

PARTS LIST, KIT 76195-00

ITEM PART NUMBER DESCRIPTION QTY.

1 12275 FITTING, 1/4 SELF-TAP GREASE 2

2 15031 WASHER, 3/8 FLAT 2

3 15034 WASHER, 1/2 FLAT 4

4 15051 NUT, 3/8 SERR FLANGE 1

5 15058 BOLT, 3/8 X 1-1/2 CRG 1

6 15239 BOLT, 1/4 X 1” CRG 2

7 15355 NUT, 1/4 NYLOCK 2

8 15375 PIN, 1/8 X 1 COTTER 2

9 15388 BUT, 3/8” NYLOCK 1

10 17320 STRAP, NYLON TIE 9

11 14048-00 CLAMP, 9/16 COATED 1

12 14236-00 BUSHING, 1/2 X 1 FLANGE LUBE 4

13 14865-00 SWITCH, N/O MOMENTARY PUSHBUTTON 1

14 14942-00 DECAL, MULTILINGUAL MANUAL 1

15 18549-00 CLAMP, CABLE MOUNT 2

16 18555-00 DECAL, RESET/OVERRIDE 2

17 36355-00 HARNESS, SAFETY BAR 1

18 73990-12 WELDMENT, CONTROL PIVOT 1

19 75195-12 WELDMENT, CONTROL ARM 1

20 75577-00 ASSEMBLY, EXT. TRAY W/SAFETY BAR 1

21 76197-00 INSTRUCTIONS, 6” SAFETY BAR 1

ECHO BEAR CAT

www.bearcatproducts.com

237 NW 12th Street, West Fargo, ND 58078-0849

Phone: [phone] • Toll Free: 800.247.7335 • Fax: [phone]

E-mail: [e-mail] • [e-mail]