Echo 73724 User Manual

Towable Truck
Loader
Models
75124
24 HP Truck Loader
73724
24 HP Truck Loader
Skid Mount
Crary Company
A Division of TerraMarc Industries
237 12th St. NW • P.O. Box 849
West Fargo, ND 58078-0849
(701)282-5520 • FAX: (701)282-9522
www.bearcatproducts.com
www.terramarc.com
Manual P/N 13991-00
Rev. 10/01
Before you Begin
DEAR BEAR CAT CUSTOMER,
Thank you for purchasing a Crary Bear Cat product. The Bear Cat line is designed, tested, and manufactured to give years of dependable performance. To keep your machine operating at peak efficiency, it is necessary to adjust it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your machine. Please read and understand this manual before operating.
If you have any questions or comments about this manual, please call us toll-free at 1-800-247-
7335.
If you have any questions or problems with your machine, please call or write your local factory-authorized Bear Cat dealer.
PLEASE SEND US YOUR WARRANTY CARD
A warranty card is included in your owner's kit packaged with your machine. Please take the time to fill in the information requested on the card. When you send your completed card to us, we will register your machine and start your coverage under our limited warranty.
How to Contact
Bear Cat
A
DDRESS
Crary Bear Cat
237 NW 12th Street
PO Box 849
West Fargo, ND 58078
P
HONE
800-247-7335 701-282-5520
Fax: 701-282-
9522
E
MAIL
opesales@crary.com
service@crary.com
H
OURS
EMISSION INFORMATION
WARNING
WARNING TO ALL CALIFORNIA AND OTHER STATES OPERATING OUTDOOR POWER EQUIPMENT
Under California Law and under the laws of several other states you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest covered, brush covered or grass covered land or on land covered with grain hay or other
flammable agricultural crop, without an engine spark arrester in continuous effective working order.
The engine on your power equipment, like most outdoor power equipment, is an internal combustion engine that burns gasoline, a hydrocarbon fuel. Therefore, your power equipment must be equipped with a spark arrester muffler in continuous effective working order. The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material.
Failure of the owner/operator of the equipment to comply with this regulation is a misdemeanor under California law, and may also be a
M-F, 8 a.m. to 5
p.m. Central Time
violation of other state and or federal regulations, laws, ordinances, or codes. Contact your local fire marshal or forest service for specific information about what regulations apply in your area.
The standard muffler installed on the engine is not equipped with a spark arrester. One must be added before use if this machine is intended to be used in an area where a spark arrester is required by law. Contact the local authorities if these laws apply to you. See your authorized engine dealer for spark arrester options.
I
Truck Loader Operator’s Manual
Limited Warranty
Crary Bear Cat Truck Loaders are warranted for 1 year from date of sale for consumers and commercial or rental operations.
Within the above stated period, Crary Co. will replace any part(s) found to be defective in material and/or workmanship, after the receipt of the part in our plant. Labor costs to replace these defective parts will be paid at a Crary established labor rate and time allowed (flat rate) for repair. All transportation charges incurred in shipping part(s) are the responsibility of the purchaser.
This warranty is void in the case of accidents, failure to perform normal maintenance, or failure to follow those instructions listed in the service manual. This warranty is also in lieu of all other expressed warranties and voids any implied warranty as to the merchantability or fitness of the product for a particular purpose and of any other obligation on the part of Crary Co. Some states do not allow limitations on how long the implied warranty lasts, so the above limitation may not apply to you.
This warranty applies only to parts or components that are defective, and does not cover necessary repair due to normal wear, misuse, accidents, or lack of proper maintenance. This includes belts, pulleys, and chipper blades. Regular routine maintenance of the unit to keep it in proper operating condition is the responsibility of the owner.
All warranty repair reimbursable under the Crary Co. warranty must be performed by an authorized Bear Cat service dealer using Bear Cat approved replacement parts. Repair or attempted repair by anyone other than an authorized Bear Cat service dealer is not reimbursable under the Crary Co. warranty. In addition, these unauthorized repair attempts may result in additional malfunction, the correction of which is not covered by warranty.
Crary Co. is not liable for indirect, incidental, or consequential damages in connection with the use of this product including any cost or expense or providing substitute equipment or service during periods of malfunction or non-use.
Some states do not allow the exclusion of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you specific legal rights. You may also have other rights that vary from state to state.
Be sure to note the serial number in any correspondence with Crary Co. or any authorized Bear Cat dealer.
Crary Company
A Division of TerraMarc Industries
237 12th St. NW • P.O. Box 849
West Fargo, ND 58078-0849
(701)282-5520 • FAX: (701)282-9522
www.bearcatproducts.com
www.terramarc.com
Truck Loader Operator’s Manual II
Contents
Section Description Page
SERIAL NUMBER DECAL LOCATION ........................................................................................................ 1
SAFETY .................................................................................................................................... 2
1.1 THE SAFETY ALERT SYMBOL ............................................................................ 2
1.2 BEFORE OPERATING .......................................................................................... 2
1.3 BEFORE OPERATING .......................................................................................... 3
1.4 OPERATION SAFETY ........................................................................................... 3
1.5 MAINTENANCE AND STORAGE SAFETY ............................................................ 4
1.6 TOWING SAFETY ................................................................................................. 4
1.7 BATTERY SAFETY ............................................................................................... 4
ASSEMBLY .................................................................................................................................... 5
2.1 ASSEMBLY DIAGRAM.......................................................................................... 5
2.2 ATTACHING THE HITCH ........................................................................................ 6
2.3 ATTACH THE TRAILER WHEELS ......................................................................... 6
2.4 ATTACHING THE VACUUM HOSE TO THE HOSE SUPPORT .............................. 6
2.5 ATTACH THE BLOWER DISCHARGE TUBE ......................................................... 6
2.6 INSTALLING THE BATTERY .................................................................................. 7
OPERATION .................................................................................................................................... 8
3.1 STARTING INSTRUCTIONS: 24 HP ENGINE ........................................................ 8
3.2 VACUUMING ......................................................................................................... 8
3.3 STOPPING ............................................................................................................ 8
3.4 UNPLUGGING ....................................................................................................... 8
SERVICE AND MAINTENANCE .................................................................................................................. 9
4.1 SERVICE AND MAINTENANCE SCHEDULE ........................................................ 9
4.2 DRIVE BELT .......................................................................................................... 9
4.3 FLEX HOSE REPLACEMENT ............................................................................... 9
4.4 TRAILER SERVICE ............................................................................................... 9
4.5 ENGINE MAINTENANCE ..................................................................................... 10
4.6 OIL CHANGING INFORMATION........................................................................... 10
4.7 REFUELING INFORMATION ................................................................................ 10
TROUBLESHOOTING ............................................................................................................................... 11
5.1 GENERAL TROUBLESHOOTING ........................................................................ 11
SPECIFICATIONS .................................................................................................................................. 12
6.1 TRUCK LOADER SPECIFICATIONS .................................................................... 12
6.2 TOWABLE DIMENSION DIAGRAM ..................................................................... 13
6.3 SKID MOUNT DIMENSION DIAGRAM ................................................................. 14
6.4 BOLT TORQUE .................................................................................................. 15
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Truck Loader Operator’s Manual
SERIAL NUMBER LOCATION
Always give your dealer the serial number of your Crary Bear Cat product when ordering parts, requesting service or any other information.
Please record the serial number in the space provided below and on the warranty and registration card.
SERIAL NUMBER DECAL LOCATION
WARNING
To prevent personal injury or property damage: Disen­gage the source providing power to the machine and make sure that all moving parts have come to a com­plete stop, before obtaining serial number, servicing, adjusting or repairing.
Serial Number Decal
Fig. #1, Serial number decal location
YXXXXX
Serial Number ________________________
Fig. #2, Serial number decal
REPLACEMENT PARTS
Only genuine Bear Cat replacement parts should be used to repair the machine. Bear Cat replacement parts are available from your Bear Cat dealer. To obtain prompt, efficient service, remember to give the dealer the correct part description and serial number of the machine.
Please be sure to provide the following information:
1. The SERIAL NUMBER of your machine.
2. The PART NUMBER of the part.
3. The PART DESCRIPTION.
4. The QUANTITY needed.
Page 1Truck Loader Operator’s Manual
Safety
1
Section
1.1 THE SAFETY ALERT SYMBOL
This is the safety alert symbol. It is used in this Owner / Operator’s Manual and on your machine to alert you to potential hazards.
Whenever you see this symbol, read and obey the safety message that follows it. Failure to obey the safety message could result in personal injury, death or property damage.
Indicates an imminently hazardous situation that, if not avoided, will result in
DANGER
WARNING
CAUTION
death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
1.2 BEFORE OPERAT­ING
1. Read this Owner / Operator’s manual. Be completely familiar with the controls and the proper use of this equipment.
2. Before inspecting or servicing any part of the machine, wait for all parts to stop moving. Be aware that rotating parts slow down gradually after power is stopped.
3. Keep safety decals clean and leg­ible. Replace missing or illegible safety decals.
4. Familiarize yourself with all of the safety and operating decals on this equipment and on any of it’s at­tachments or accessories.
5. Do not allow children or any per­son unfamiliar with the use of the unit to use this machine.
6. Keep the area of operation clear of all persons, particularly small chil­dren. Keep bystanders at least 50 feet (15 meters) away from the area of operation.
7. Do not run this equipment in an enclosed area. Do not operate this equipment in or near buildings, windows, or air conditioners.
8. If needed, always use an approved fuel container. Keep open flames, sparks, smoking materials, and other sources of combustion away from fuel.
9. Do not operate this machine if you are under the influence of alcohol, medications, or substances that can affect your vision, balance, and judgement. Do not operate if tired or ill. You must be in good health to operate this machine safely.
Page 2 Truck Loader Operator’s Manual
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