Ebara EGPC550, EGPC552 Instruction Manual

Pirani/Capacitance Gauge
EGPC550 EGPC552
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Instruction Manual
In all communications with EBARA, please specify the infor­mation given on the product nameplate. For convenient refer­ence copy that information into the space provided below.
EBARA Technologies, Inc. USA
Model: PN: SN: V W
Validity
This document applies to products with the following part num­bers:
EGPC550 (W filament)
EGPC550-0000 EGPC550-0004
EGPC550-0104
EGPC550-0204
EGPC550-1000 EGPC550-1004
EGPC550-1104
EGPC550-1204
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DN 16 ISO-KF, w/o display, mbar
DN 16 ISO-KF, with two switching functions and display, mbar
DN 16 ISO-KF, with two switching functions and display, Torr
DN 16 ISO-KF, with two switching functions and display, Pa
DN 16 CF-F, w/o display, mbar
DN 16 CF-F, with two switching functions and display, mbar
DN 16 CF-F, with two switching functions and display, Torr
DN 16 CF-F, with two switching functions and display, Pa
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EGPC552 (Ni filament)
EGPC552-0000 EGPC552-0004
EGPC552-0104
EGPC552-0204
EGPC552-1000 EGPC552-1004
EGPC552-1104
EGPC552-1204
DN 16 ISO-KF, w/o display, mbar
DN 16 ISO-KF, with two switching functions and display, mbar
DN 16 ISO-KF, with two switching functions and display, Torr
DN 16 ISO-KF, with two switching functions and display, Pa
DN 16 CF-F, w/o display, mbar
DN 16 CF-F, with two switching functions and display, mbar
DN 16 CF-F, with two switching functions and display, Torr
DN 16 CF-F, with two switching functions and display, Pa
The part number (PN) can be taken from the product nameplate. If not indicated otherwise in the legends, the illustrations in this
document correspond to gauges with part number EGPC550-0004. They apply to gauges with other part numbers by analogy.
We reserve the right to make technical changes without prior notice.
All dimensions in mm.
Intended Use
The Pirani/Capacitance Gauge EGPC55x has been designed for vacuum measurement of gases in the pressure range of
-5
5×10
… 1500 mbar.
It must not be used for measuring flammable or combustible gases in mixtures containing oxidants (e.g. atmospheric oxygen) within the explosion range.
The gauge is intended for operation in connection with an EBARA Vacuum Gauge Controller (e.g. EGC) or with another suitable controller.
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Functional Principle
The EGPC gauge is a combination gauge consisting of a Pirani sensor and a diaphragm capacitive sensor. Both sensors are constantly active.
At low pressures, only the signal of the Pirani sensor is used for pressure measurement; at high pressures, only the signal of the diaphragm capacitive sensor. To determine the output signal in the intermediate range, both signals are used proportionally to the pressure.
Patents
EP 0689669 B1, 0689670 B1, 0658755 B1 US Patents 5608168, 4031997, 5583297
Scope of Delivery
1× gauge 1× pin for adjusting settings via buttons 1× Instruction Manual
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Contents
Product Identification 2 Validity 2 Intended Use 3 Functional Principle 4 Patents 4 Scope of Delivery 4
1 Safety 6
1.1 Symbols Used 6
1.2 Personnel Qualifications 6
1.3 General Safety Instructions 7
1.4 Liability and Warranty 7
2 Technical Data 8
2.1 Output Signal vs. Pressure 12
2.2 Gas Type Dependence 13
3 Installation 14
3.1 Vacuum Connection 14
3.2 Power Connection 17
4 Operation 19
4.1 Status Indication and Display 19
4.2 Gas Type Dependence 23
4.3 Switching Functions 24
5 Deinstallation 26 6 Maintenance, Repair 28
6.1 Adjusting the Gauge 28
6.2 Replacing the Sensor 30
6.3 Troubleshooting 31
7 Returning the Product 32 8 Disposal 33 9 Spare Parts 34
Further Information 35
For cross-references within this document, the symbol ( XY) is used, for cross-references to further documents, listed under "Further Information", the symbol ( [Z]).
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1 Safety
1.1 Symbols Used
DANGER
Information on preventing any kind of physical injury.
WARNING
Information on preventing extensive equipment and environ­mental damage.
Caution
Information on correct handling or use. Disregard can lead to malfunctions or minor equipment damage.
Notice
<…> Labeling
1.2 Personnel Qualifications
Skilled personnel
All work described in this document may only be carried out by persons who have suitable technical training and the neces­sary experience or who have been instructed by the end-user of the product.
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1.3 General Safety Instructions
Adhere to the applicable regulations and take the necessary
precautions for the process media used. Consider possible reactions with the product materials. Consider possible reactions (e.g. explosion) of the process
media due to the heat generated by the product.
Adhere to the applicable regulations and take the necessary
precautions for all work you are going to do and consider the safety instructions in this document.
Before beginning to work, find out whether any vacuum com-
ponents are contaminated. Adhere to the relevant regulations and take the necessary precautions when handling contamin­ated parts.
Communicate the safety instructions to all other users.
1.4 Liability and Warranty
EBARA assumes no liability and the warranty becomes null and void if the end-user or third parties
disregard the information in this document
use the product in a non-conforming manner
make any kind of interventions (modifications, alterations etc.)
on the product
use the product with accessories not listed in the product
documentation.
The end-user assumes the responsibility in conjunction with the process media used.
Gauge failures due to contamination or wear and tear, as well as expendable parts (e.g. seals, filament), are not covered by the warranty.
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2 Technical Data
Measurement range 5×10-5 … 1500 mbar Measurement principle
10 mbar … 1500 mbar
1 … 10 mbar crossover range
-5
… 1 mbar thermal conductance acc. to
5×10
Accuracy (N
5×10
1×10
)
2
-4
… 1×10-3 mbar
-3
… 100 mbar
100 … 950 mbar
950 … 1050 mbar
Repeatability (N
1×10
)
2
-3
… 1100 mbar
Output signal (measurement signal)
Voltage range 0 … +10.23 V Measurement range +0.61 … +10.23 V Error signal 0 V (default)
Voltage vs. pressure 1.286 V/decade, logarithmic
Output impedance
Load impedance
Response time
Gauge identification
HV adjustment
ATM adjustment at >100 mbar
diaphragm capacitive sensor
Pirani
50% of reading
15% of reading
5% of reading
2.5% of reading
2% of reading
2 × 4.7 , short circuit-proof
>10 k <30 ms
71.5 k
at 10
-5
mbar
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Switching functions SP1, SP2
Setting range (N
) 5.0×10-5 … 1500 mbar
2
Hysteresis 10% of threshold Switching characteristics Low Trip Point Type 1 floating contact (n.o.) per
switching function
Contact rating <30 VAC/DC, 1 A
resistive closed LED lit solid open LED off
Switching time <30 ms
Supply
DANGER
The gauge may only be connected to power sup­plies, instruments, or control devices that conform to the requirements of a grounded protective extra­low voltage (SELV). The connection to the gauge has to be fused.
1)
Supply voltage at the gauge +15 … +30 VDC
Ripple 1 V
Power consumption 2.5 W Fuse to be connected
1)
1 AT
pp
Electrical connection FCC68 Sensor cable shielded
0.14 mm
2
/conductor
Cable length 100 m
1)
EBARA controllers fulfill this requirement.
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Grounding concept
Vacuum connection to signal common
"Power Connection"
connected via 10 k, 10 nF
Materials exposed to vacuum
Vacuum connection Filament EGPC550 EGPC552 Feedthrough Orifice Diaphragm Further materials
stainless steel 1.4435
W
Ni
glass
stainless steel
ceramic
Ni, NiFe, stainless steel
1.4301, SnAg
Internal volume 4.7 cm
3
Permissible pressure (absolute) 5 bar Bursting pressure (absolute) 10 bar
Permissible temperatures
Operation Vacuum connection Filament Storage
Relative humidity
Year's mean During 60 days
2)
+10 °C … +50 °C
80 °C
<160 °C
–20 °C … +65 °C
65% (no condensation)
85% (no condensation)
Mounting orientation any Use indoors only, altitude up to
2000 m NN
Degree of protection IP 40
Weight 115 g …130 g
2)
For horizontal mounting orientation only. During bakeout,
measurement range, accuracy, and repeatability may deviate from specifications.
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Dimensions [mm]
65
50
45
ST
SP1SP2
ADJ
14.5 DN 16 ISO-KF
79.5
14
DN 16 CF-R
28
DIA
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