EATON SVX9000 Service Manual
SVX9000 AF Drives
User Manual
Supersedes October 2003
April 2004
MN04003002E For more information visit: www.eatonelectrical.com
SVX9000 AF Drive User Manual
April 2004
Important Notice – Please Read
The product discussed in this literature is subject to terms and conditions outlined in Eaton
Electrical Inc. selling policies. The sole source governing the rights and remedies of any
purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,
RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton
Electrical Inc. be responsible to the purchaser or user in contract, in tort (including
negligence), strict liability or otherwise for any special, indirect, incidental or consequential
damage or loss whatsoever, including but not limited to damage or loss of use of equipment,
plant or power system, cost of capital, loss of power, additional expenses in the use of
existing power facilities, or claims against the purchaser or user by its customers resulting
from the use of the information, recommendations and descriptions contained herein.
The information contained in this manual is subject to change without notice.
®
Cover Photo: Cutler-Hammer
SVX9000 AF Drives.
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SVX9000 AF Drive User Manual
Table of Contents
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
CHAPTER 1 — OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Open SVX9000 Catalog Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
CHAPTER 2 — MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
CHAPTER 3 — POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
UL Compatible Cable Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Standard Wiring Diagrams and Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Power and Motor Wiring Terminal Photos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
CHAPTER 4 — CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Control Wiring Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
CHAPTER 5 — MENU INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
CHAPTER 6 — START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
APPENDIX A — TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Power Loss and Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
EMC Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Warranty and Liability Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16
APPENDIX B — FAULT AND WARNING CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
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List of Figures
Figure 2-1: Mounting Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . . 3-4
Figure 3-2: Wiring Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Figure 3-3: Ground Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Figure 3-4: Cable Protection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Figure 3-5: Principle Wiring Diagram of SVX Power Unit,
FR4 to FR5 and FR6 (690V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Figure 3-6: Principle Wiring Diagram of SVX Power Unit,
FR6 (500V), FR7 and FR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Figure 3-7: Principle Wiring Diagram of SVX Power Unit, FR9 to FR10 . . . . . . . . . . . . . . 3-9
Figure 3-8: FR4 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Figure 3-9: FR5 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Figure 3-10: FR6 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Figure 3-11: FR7 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Figure 3-12: FR8 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Figure 3-13: FR9 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Figure 4-1: Option Board Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Figure 4-2: Option Board A9 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Figure 4-3: Option Board A9 Jumper Location and Settings . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-4: Option Board A2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-5: Option Board A2 Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 4-6: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 5-1: Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Figure 5-2: Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Figure 5-3: Parameter Menu Structure Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Figure 5-4: Keypad Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Figure 5-5: Active Fault Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-6: Sample Fault History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Figure 5-7: System Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-8: Expander Board Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Figure 5-9: Digital Inputs — DIN1, DIN2, DIN3 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-10: Digital Inputs — DIN4, DIN5, DIN6 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-11: Digital and Relay Outputs — DO1, RO1, RO2 Status . . . . . . . . . . . . . . . . . . 5-19
Figure 5-12: Operate Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure A-1: SVX9000 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Figure A-2: Power Loss as Function of Switching Frequency —
3/4 – 3 hp 230V, 1 – 5 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Figure A-3: Power Loss as Function of Switching Frequency —
5 – 7-1/2 hp 230V, 7-1/2 – 15 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Figure A-4: Power Loss as Function of Switching Frequency —
10 – 15 hp 230V, 20 – 30 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Figure A-5: Power Loss as Function of Switching Frequency —
20 – 30 hp 230V, 40 – 60 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Figure A-6: Power Loss as Function of Switching Frequency —
75 – 125 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Figure A-7: Power Loss as Function of Switching Frequency —
150 – 200 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
SVX9000 AF Drive User Manual
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SVX9000 AF Drive User Manual
List of Figures, continued
Figure A-8: NEMA Type 1 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Figure A-9: NEMA 1 and NEMA 12 with Flange Kit, FR4,
FR5 and FR6 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Figure A-10: NEMA 1 with Flange Kit, FR7 and FR8 Enclosure Dimensions . . . . . . . . . . A-12
Figure A-11: FR9 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
Figure A-12: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . A-14
List of Tables
Table 1-1: SVX9000 AF Drive Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Table 2-1: Space Requirements for Mounting a SVX9000 Drive. . . . . . . . . . . . . . . . . . . . 2-1
Table 2-2: Cooling Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Table 3-1: Cable Spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Table 3-2: Cable and Fuse Sizes – 230V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-3: Cable and Fuse Sizes – 480V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-4: Cable and Fuse Sizes – 575V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-5: Maximum Symmetrical Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-6: Power Connection Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-7: Power and Motor Cable Stripping Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Table 4-1: Tightening Torques of Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Table 4-2: Control Wiring Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Table 4-3: Option Board A9 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Table 4-4: Option Board A2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Table 5-1: LCD Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Table 5-2: LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-3: Navigation Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-4: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Table 5-5: Fault Time Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Table 5-6: Total Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Table 5-7: Trip Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Table 5-8: Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-9: Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-10: Hardware Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-11: Expander Board Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Table 5-12: Monitoring Menu Items — Standard Application Example . . . . . . . . . . . . . . 5-19
Table 5-13: Operate Menu Items — Standard Application Example . . . . . . . . . . . . . . . . 5-20
Table A-1: SVX9000 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Table A-2: Output Power Ratings — 230V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Table A-3: Output Power Ratings — 480V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Table A-4: Output Power Ratings — 575V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Table A-5: NEMA Type 1/Type 12 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Table A-6: FR4, FR5 and FR6 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . A-11
Table A-7: FR7 and FR8 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . A-12
Table A-8: FR9 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
Table A-9: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Table B-1: Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
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MN04003002E
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Safety
Definitions and Symbols
This symbol indicates high voltage. It calls your attention to items
or operations that could be dangerous to you and other persons
operating this equipment. Read the message and follow the
instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with either of
two signal words: CAUTION or WARNING, as described below.
SVX9000 AF Drive User Manual
WARNING
Indicates a potentially hazardous situation which, if not avoided,
can result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided,
can result in minor to moderate injury, or serious damage to the
equipment. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).
Hazardous High Voltage
Motor control equipment and electronic controllers are connected
to hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken
to protect against shock.
•Stand on an insulating pad and make it a habit to use only one
•Always work with another person in case an emergency occurs.
WARNING
CAUTION
WARNING
hand when checking components.
MN04003002E
•Disconnect power before checking controllers or performing
maintenance.
•Be sure equipment is properly grounded.
•Wear safety glasses whenever working on electronic controllers
or rotating machinery.
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SVX9000 AF Drive User Manual
Warnings and Cautions
Read this manual thoroughly and make sure you understand the procedures before you
attempt to install, set up, or operate this Cutler-Hammer
Drive from Eaton Electrical
Warnings
.
®
®
SVX9000 Adjustable Frequency
WARNING
Be sure to ground the unit following the instructions in this manual.
Ungrounded units may cause electric shock and/or fire.
WARNING
This equipment should be installed, adjusted, and serviced by
qualified electrical maintenance personnel familiar with the
construction and operation of this type of equipment and the
hazards involved. Failure to observe this precaution could result in
death or severe injury.
April 2004
WARNING
Components within the SVX9000 power unit are live when the drive
is connected to power. Contact with this voltage is extremely
dangerous and may cause death or severe injury.
WARNING
Line terminals (L1, L2, L3), motor terminals (U, V, W) and the DClink/brake resistor terminals (-/+) are live when the drive is
connected to power, even if the motor is not running. Contact with
this voltage is extremely dangerous and may cause death or severe
injury.
WARNING
Even though the control I/O-terminals are isolated from line
voltage, the relay outputs and other I/O-terminals may have
dangerous voltage present even when the drive is disconnected
from power. Contact with this voltage is extremely dangerous and
may cause death or severe injury.
WARNING
The SVX9000 drive has a large capacitive leakage current during
operation, which can cause enclosure parts to be above ground
potential. Proper grounding, as described in this manual, is
required. Failure to observe this precaution could result in death or
severe injury.
vi
WARNING
Before applying power to the SVX9000 drive, make sure that the
front and cable covers are closed and fastened to prevent exposure
to potential electrical fault conditions. Failure to observe this
precaution could result in death or severe injury.
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MN04003002E
April 2004
SVX9000 AF Drive User Manual
WARNING
An upstream disconnect/protective device must be provided as
required by the National Electric Code (NEC). Failure to follow this
precaution may result in death or severe injury.
WARNING
Before opening the SVX9000 drive covers:
•Disconnect all power to the SVX9000 drive.
•Wait a minimum of 5 (five) minutes after all the lights on the
keypad are off. This allows time for the DC bus capacitors to
discharge.
•A hazard voltage may still remain in the DC bus capacitors even
if the power has been turned off. Confirm that the capacitors
have fully discharged by measuring their voltage using a
multimeter set to measure DC voltage.
Failure to follow the above precautions may cause death or severe
injury.
Cautions
CAUTION
Do not perform any meggar or voltage withstand tests on any part
of the SVX9000 drive or its components. Improper testing may
result in damage.
CAUTION
Prior to any tests or measurements of the motor or the motor cable,
disconnect the motor cable at the SVX9000 output terminals (U, V,
W) to avoid damaging the SVX9000 during motor or cable testing.
CAUTION
Do not touch any components on the circuit boards. Static voltage
discharge may damage the components.
CAUTION
Any electrical or mechanical modification to this equipment
without prior written consent of Eaton’s Cutler-Hammer business
unit will void all warranties and may result in a safety hazard in
addition and voiding of the UL listing.
CAUTION
Install the SVX9000 drive on flame-resistant material such as a steel
plate to reduce the risk of fire.
MN04003002E
CAUTION
Install the SVX9000 drive on a perpendicular surface that is able to
support the weight of the drive and is not subject to vibration, to
lessen the risk of the drive falling and being damaged and/or
causing personal injury.
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vii
SVX9000 AF Drive User Manual
Motor and Equipment Safety
CAUTION
Prevent foreign material such as wire clippings or metal shavings
from entering the drive enclosure, as this may cause arcing
damage and fire.
CAUTION
Install the SVX9000 drive in a well-ventilated room that is not
subject to temperature extremes, high humidity, or condensation,
and avoid locations that are directly exposed to sunlight, or have
high concentrations of dust, corrosive gas, explosive gas,
inflammable gas, grinding fluid mist, etc. Improper installation may
result in a fire hazard.
CAUTION
Before starting the motor, check that the motor is mounted properly
and aligned with the driven equipment. Ensure that starting the
motor will not cause personal injury or damage equipment
connected to the motor.
April 2004
CAUTION
Set the maximum motor speed (frequency) in the HXV9000 drive
according to the requirements of the motor and the equipment
connected to it. Incorrect maximum frequency settings can cause
motor or equipment damage and personal injury.
CAUTION
Before reversing the motor rotation direction, ensure that this will
not cause personal injury or equipment damage.
CAUTION
Make sure that no power correction capacitors are connected to the
SVX9000 output or the motor terminals to prevent SVX9000
malfunction and potential damage.
CAUTION
Make sure that the SVX9000 output terminals (U, V, W) are not
connected to the utility line power as severe damage to the
SVX9000 may occur.
viii
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MN04003002E
April 2004
Chapter 1 — Overview
SVX9000 AF Drive User Manual
This chapter describes the purpose and contents of this manual, the receiving inspection
recommendations and the Cutler-Hammer
How to Use This Manual
The purpose of this manual is to provide you with information necessary to install, set and
customize parameters, start up, troubleshoot and maintain the Cutler-Hammer SVX9000
drive by Eaton Electrical
read the safety guidelines at the beginning of this manual and follow the procedures outlined
in the following chapters before connecting power to the SVX9000. Keep this operating
manual handy and distribute to all users, technicians and maintenance personnel for
reference.
Chapter 1 – Overview is the chapter you are reading now.
Chapter 2 – Mounting
Chapter 3 – Power Wiring
Chapter 4 – Control Wiring
Chapter 5 – Menu Information
Chapter 6 – Start-Up
Appendix A – Technical Data
Appendix B – Fault and Warning Codes
®
SVX9000 catalog numbering system.
®
. To provide for safe installation and operation of the equipment,
Receiving and Inspection
This SVX9000 AC drive has met a stringent series of factory quality requirements before
shipment. It is possible that packaging or equipment damage may have occurred during
shipment. After receiving your SVX9000 drive, please check for the following:
●
Check to make sure that the package(s) includes the SVX9000 drive, the User Manual,
and rubber conduit covers, screws, conduit plate and ground straps.
Inspect the unit to ensure it was not damaged during shipment.
●
Make sure that the part number indicated on the nameplate corresponds with the
●
Catalog Number on your order.
If shipping damage has occurred, please contact and file a claim with the carrier involved
immediately.
If the delivery does not correspond to your order, please contact your Eaton Electrical
Cutler-Hammer representative.
Note: Do not destroy the packing. The template printed on the protective cardboard can be
used for marking the mounting points of the SVX9000 on the wall or cabinet.
MN04003002E
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1-1
SVX9000 AF Drive User Manual
Open SVX9000 Catalog Numbers
Table 1-1: SVX9000 AF Drive Catalog Numbering System
April 2004
S V X 0 0 7 A 1 -4 A 1 B 1
Product
SVX = SVX Industrial Drive
SPX =SPX Drive
(Fr10 and larger only)
Horsepower (CT)
F07 = 3/4
001 = 1
F15 = 1-1/2
002 = 2
003 = 3
004 = 5 VT Only
005 = 5
006 = 7-1/2 VT Only
007 = 7-1/2
010 = 10
015 = 15
020 = 20
025 = 25
030 = 30
040 = 40
050 = 50
060 = 60
075 = 75
100 = 100
125 = 125
150 = 150
200 = 200
250 = 250
300 = 300
350 = 350
AFD Software Series
A = Standard Software
0 = Open Chassis
1 = NEMA Type 1
2 = NEMA Type 12
Enclosure
Expansion Slots 3 through 5
• Option boards be selected from left
to right, in alpha-numeric order.
• Characters to be left blank if no
options are selected
Board Modifications
1 = Standard Boards (A9, A2)
Braking
N = No Brake Chopper
B = Internal Brake Chopper
Input Options
1 = 3-Phase, EMC H
2 = 3-Phase, EMC N
Keypad
A = AlphaNumeric
Voltage
2 = 208 – 230V
4 = 380 – 500V
5 = 525 – 690V
All 230V Drives and 480V Drives up to 200 hp (CT) are only available with Input Option 1 .
480V Drives 250 hp (CT) or larger are only available with Input Option 2 .
480V Drives up to 30 hp (CT) are only available with Brake Chopper Option B.
480V Drives 40 hp (CT) and larger come with Brake Chopper Option N as standard.
230V Drives up to 15 hp (CT) are only available with Brake Chopper Option B.
230V Drives 20 hp (CT) or larger come with Brake Chopper Option N as standard.
480V Drives 250 hp, 300 hp and 350 hp (CT) are only available with Enclosure Style 0 (Chassis).
1-2
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MN04003002E
April 2004
Chapter 2 — Mounting
The SVX9000 drive may be mounted side-by-side or stacked vertically, as outlined in the
following section.
Space Requirements
To ensure proper air circulation and cooling, follow the guidelines below.
Table 2-1: Space Requirements for Mounting a SVX9000 Drive
Frame Drive Type
4 230V, 1 – 3 hp VT, 3/4 – 3 hp CT
5 230V, 5 – 10 hp VT, 5 – 7-1/2 hp CT
6 230V, 15 – 20 hp VT, 10 – 15 hp CT
7 230V, 25 – 40 hp VT, 20 – 30 hp CT
8 480V, 75 – 125 hp CT, 100 – 150 hp VT
9 480V, 200 – 250 hp VT, 150 – 200 hp CT
Dimensions represent the minimum clearance needed when mounting a SVX9000. See Figure 2-1 below.
A = clearance around the SVX9000.
A
= clearance needed to change the fan without disconnecting the motor cables.
2
B = distance between adjacent SVX9000s or between the SVX9000 and an enclosure wall.
C = clearance above the SVX9000.
D = clearance below the SVX9000.
Minimum clearance below the SVX9000 needed to change the fan.
480V, 1 – 5 hp CT, 1-1/2 – 7-1/2 hp VT
480V, 7-1/2 – 15 hp CT, 10 – 20 hp VT
480V, 20 – 30 hp CT, 25 – 40 hp VT
575V, 2 – 25 hp CT, 3 – 30 hp VT
480V, 40 – 60 hp CT, 50 – 75 hp VT
575V, 30 – 40 hp CT, 40 – 50 hp VT
575V, 50 – 75 hp CT, 60 – 100 hp VT
575V, 100 – 150 hp CT, 150 – 200 hp VT
SVX9000 AF Drive User Manual
Dimensions in Inches (mm)
AA2BCD
0.8
(20)
1.2
(30)
1.2
(30)
3.1
(80)
3.1
(80)
2.0
(50)
—0.8
(20)
—0.8
(20)
—0.8
(20)
—3.1
(80)
5.9 (150) 3.1
(80)
—3.1
(80)
3.9 (100) 2.0
4.7 (120) 2.4
6.3 (160) 3.1
11.8
(300)
11.8
(300)
15.7
(400)
(50)
(60)
(80)
3.9 (100)
7.9 (200)
9.8 (250)
13.8
(350)
MN04003002E
C
A
A2
B
A
A2
D
B
Figure 2-1: Mounting Space Requirements.
If several units are mounted above each other, the clearance between the drives should equal
C + D (see Table 2-1 and Figure 2-1 above). In addition, the outlet air used for cooling the
lower unit must be directed away from the inlet air used by the upper unit.
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SVX9000 AF Drive User Manual
Environmental Requirements
Ensure that the environment meets the requirements listed in Table A-1 of Appendix A for
any storage or operating situation.
Table 2-2 specifies the minimum airflow required in the area where the drive will be
mounted.
Table 2-2: Cooling Airflow Requirements
Drive Type Cooling Air Required
230V, 3/4 – 3 hp CT
480V, 1 – 5 hp CT
230V, 5 – 7-1/2 hp CT
480V, 7-1/2 – 15 hp CT
230V, 10 – 15 hp CT
480V, 20 – 30 hp CT
575V, 2 – 25 hp CT
230V, 20 – 30 hp CT
480V, 40 – 60 hp CT
575V, 30 – 40 hp CT
480V, 75 – 125 hp CT
575V, 60 – 75 hp CT
480V, 150 – 200 hp CT
575V, 100 – 150 hp CT
41 cfm (70 m
112 cfm (190 m
250 cfm (425 m
250 cfm (425 m
383 cfm (650 m
765 cfm (1300 m
3
/h)
April 2004
3
/h)
3
/h)
3
/h)
3
/h)
3
/h)
Standard Mounting Instructions
1. Measure the mounting space to ensure that it allows for the minimum space
surrounding the drive. Drive dimensions are in Appendix A.
2. Make sure the mounting surface is flat and strong enough to support the drive, is not
flammable, and is not subject to excessive motion or vibration.
3. Ensure that the minimum airflow requirements for your drive are met at the mounting
location.
4. Mark the location of the mounting holes on the mounting surface, using the template
provided on the cover of the cardboard shipping package.
5. Using fasteners appropriate to your drive and mounting surface, securely attach the
drive to the mounting surface using all 4 screws or bolts.
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MN04003002E
April 2004
Chapter 3 — Power Wiring
Guidelines
To ensure proper wiring, use the following guidelines:
● Use heat-resistant copper cables only, +75°C or higher.
● The input line cable and line fuses must be sized in accordance with the rated input
current of the unit. See Tables 3-2 and 3-5.
● Consistent with UL listing requirements, for maximum protection of the SVX9000 drive,
UL recognized fuses type RK5 should be used for 480V and 230V ratings.
● If the motor temperature sensing is used for overload protection, the output cable size
may be selected based on the motor specifications.
● If three or more shielded cables are used in parallel for the output on the larger units,
every cable must have its own overload protection.
● Avoid placing the motor cables in long parallel lines with other cables.
● If the motor cables run in parallel with other cables, note the minimum distances
between the motor cables and other cables given in Table 3-1 below:
SVX9000 AF Drive User Manual
Table 3-1: Cable Spacings
Minimum Distance Between
Cables in Feet (m) Cable in Feet (m)
1 (0.3) ≤ 164 (50)
3.3 (1.0) ≤ 656 (200)
● The spacings of Table 3-1 also apply between the motor cables and signal cables of
other systems.
● The maximum length of the motor cables is as follows:
– 1 – 2 hp, 230V units, 328 ft. (100m)
– All other hp units, 984 ft. (300m)
● The motor cables should cross other cables at an angle of 90 degrees.
● If conduit is being used for wiring, use separate conduits for the input power wiring,
the output power wiring, the signal wiring and the control wiring.
MN04003002E
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SVX9000 AF Drive User Manual
UL Compatible Cable Selection and Installation
Use only copper wire with temperature rating of at least 75°C.
Table 3-2: Cable and Fuse Sizes – 230V Ratings
Wire Size
Power Ground Power Ground
hp
Frame
Size Il (A)
Fuse
(A)
April 2004
Term inal Size
1
1-1/2
2
3
5
7-1/2
10
15
20
25
30
UL recognized type RK.
Based on a maximum environment of 104°F (40°C).
FR4 4.8
6.6
7.8
11
FR5 17.5
25
FR6 31
48
FR7 61
72
87
10
10
10
15
20
30
40
60
80
100
110
14
14
14
12
10
8
8
4
2
2
1/0
Table 3-3: Cable and Fuse Sizes – 480V Ratings
Frame
hp
1-1/2
Size I
FR4 3.3
2
3
5
7-1/2
FR5 12
10
15
20
FR6 31
25
30
40
FR7 61
50
60
75
FR8 105
100
125
150
FR9 205
200
250
FR10 300
300
350
UL recognized type RK.
Based on a maximum environment of 104°F (40°C).
(A)
l
4.3
5.6
7.6
16
23
38
46
72
87
140
170
261
385
460
Fuse
(A)
10
10
10
10
15
20
30
35
50
60
80
100
110
125
175
200
250
350
400
450
600
Wire Size
Power Ground Power Ground
14
14
14
14
12
10
8
8
6
4
2
2
1/0
2/0
4/0
300
350MCM
2x250MCM
2x250
2x300
2x400
14
14
14
14
10
8
8
6
6
6
4
14
14
14
14
12
10
8
8
8
6
6
6
4
2
1/0
2/0
3/0
3/0
300MCM
300MCM
300MCM
12 – 16
12 – 16
12 – 16
12 – 16
8 – 16
8 – 18
0 – 14
0 – 14
0 – 14
0 – 14
0 – 14
Term inal Size
12 – 16
12 – 16
12 – 16
12 – 16
8 – 16
8 – 16
8 – 16
0 – 14
0 – 14
0 – 14
0 – 14
0 – 14
0 – 14
3/0 – 4
350MCM – 3/0
350MCM – 3/0
350MCM – 2x3/0
350MCM – 2x3/0
600MCM
600MCM
600MCM
14 – 16
14 – 16
14 – 16
14 – 16
8 – 16
8 – 16
2 – 10
2 – 10
00 – 10
00 – 10
00 – 10
14 – 16
14 – 16
14 – 16
14 – 16
8 – 16
8 – 16
8 – 16
2 – 10
2 – 10
2 – 10
2/0 – 10
2/0 – 10
2/0 – 10
3/0 – 4
3/0 – 4
3/0 – 4
3/0 – 4
3/0 – 4
600MCM
600MCM
600MCM
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MN04003002E
April 2004
Table 3-4: Cable and Fuse Sizes – 575V Ratings
Wire Size
Power Ground Power Ground
hp
Frame
Size Il (A)
Fuse
(A)
SVX9000 AF Drive User Manual
Term inal Size
2
3
5
7-1/2
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
UL recognized type RK.
Based on a maximum environment of 104°F (40°C).
FR6 3.3
4.5
7.5
10
13.5
18
22
27
FR7 34
41
FR8 52
62
80
100
FR9 125
144
FR10 208
261
325
10
10
10
15
20
30
35
40
50
60
80
100
125
175
200
250
350
450
500
14
14
14
12
10
10
8
8
6
4
2
1
1/0
3/0
4/0
350
2x250
2x300
2x350
Table 3-5: Maximum Symmetrical Supply Current
Product Voltage
3/4 – 30 hp 230 100,000A
1-1/2 – 200 hp 480 100,000A
Maximum RMS Symmetrical
Amperes on Supply Circuit
14
14
14
14
12
10
8
8
8
6
6
6
6
6
2
1/0
300MCM
300MCM
300MCM
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
14 – 0
4 – 3/0
4 – 3/0
4 – 3/0
4 – 3/0
2x3/0 – 350MCM
2x3/0 – 350MCM
600MCM
600MCM
600MCM
14 – 2
14 – 2
14 – 2
14 – 2
14 – 2
14 – 2
14 – 2
14 – 2
10 – 0
10 – 0
4 – 3/0
4 – 3/0
4 – 3/0
4 – 3/0
4 – 3/0
4 – 3/0
600MCM
600MCM
600MCM
MN04003002E
Table 3-6: Power Connection Tightening Torque
Rating
230V, 3/4 – 3 hp
Size
FR4 5
480V, 1 – 5 hp
Frame
230V, 5 – 7-1/2 hp
FR5 13
480V, 7-1/2 – 15 hp
230V, 10 – 15 hp
FR6 35
480V, 20 – 30 hp
575V, 2 – 25 hp
230V, 20 – 30 hp
FR7 85
480V, 40 – 60 hp
575V, 30 – 40 hp
480V, 75 – 125 hp
FR8 340/187
575V, 50 – 75 hp
480V, 150 – 200 hp
FR9 340/187
575V, 100 – 175 hp
The isolation standoff of the bus bar will not withstand the listed tightening torque.
Use a wrench to apply a counter torque when tightening.
Tightening Torque
(in-lbs)
Tightening Torque
(Nm)
0.6
5
0.6
1.5
13
1.5
4
35
35
4
4
10
85
85
340/187
340/187
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10
10
40/22
40/22
40/22
40/22
SVX9000 AF Drive User Manual
Installation Instructions
1. Strip the motor and input power cables as shown in Figure 3-1 and Table 3-7.
April 2004
Ground Ground
A1
B1
Power Motor
C1
D1
Figure 3-1: Input Power and Motor Cable Stripping
and Wire Lengths
Cable Stripping Lengths for Power and Motor Cables
Table 3-7: Power and Motor Cable Stripping Lengths
Product
hp Voltage A1 B1 C1 D1 A2 B2 C2 D2
3/4 – 3
1 – 5
5 – 7-1/2
7-1/2 – 15
10 – 15
20 – 30
2 – 25
20 – 30
40 – 60
30 – 40
75 – 125
50 – 75
150 – 200
100 – 300
230V
480V
230V
480V
230V
480V
575V
230V
480V
575V
480V
575V
480V
575V
Frame
Size
FR4 0.59
FR5 0.79
FR6 0.79
FR7 0.98
FR8 1.10
FR9 1.10
Power Wiring in Inches (mm) Motor Wiring in Inches (mm)
1.38
(15)
(35)
1.57
(20)
(40)
3.54
(20)
(90)
4.72
(25)
(120)
9.45
(28)
(240)
11.61
(28)
(295)
0.39
(10)
0.39
(10)
0.59
(15)
0.98
(25)
1.10
(28)
1.10
(28)
A2
B2
0.79
(20)
1.18
(30)
2.36
(60)
4.72
(120)
9.45
(240)
11.61
(295)
0.28
(7)
0.79
(20)
0.79
(20)
0.98
(25)
1.10
(28)
1.10
(28)
C2
D2
1.97
(50)
2.36
(60)
3.54
(90)
4.72
(120)
9.45
(240)
11.61
(295)
0.28
(7)
0.39
(10)
0.59
(15)
0.98
(25)
1.10
(28)
1.10
(28)
1.38
(35)
1.57
(40)
2.36
(60)
4.72
(120)
9.45
(240)
11.61
(295)
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MN04003002E
April 2004
SVX9000 AF Drive User Manual
2. Locate the plastic bag containing the wiring plate.
Figure 3-2: Wiring Plate
3. If conduit is being used, attach the wiring plate to drive then conduit.
4. Pass the motor and input power wires/cables through the holes of the wiring plate.
5. Connect the input power and motor and control wires to their respective terminals
according to the wiring diagrams in the section marked “Standard Wiring Diagrams and
Terminal Locations” on Page 3-7.
6. If an optional external brake resistor is used, connect its cable to the appropriate
terminals. See “Standard Wiring Diagrams and Terminal Locations.”
7. If shielded cable is used, connect the shields of the input line power cable and the motor
cable to the ground terminals of the SVX9000 drive, the motor and the line power
supply.
MN04003002E
Figure 3-3: Ground Terminal Locations
8. If shielded cable is not used, check the connection of the ground cable to the motor, the
SVX9000 drive and the input line power terminals marked with .
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SVX9000 AF Drive User Manual
9. Attach the wiring plate with the screws provided. Ensure that no wires are trapped
between the frame and the wiring plate.
10. Insert the rubber grommets supplied into the wiring plate holes that have not been
used, as illustrated in Figure 3-4.
April 2004
Figure 3-4: Cable Protection Plate
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MN04003002E
April 2004
U
See
oteL3
3
C-
/
n
3
Control
d
p
p
p
ote:
pp
t
uded on 575V units.
Standard Wiring Diagrams and Terminal Locations
The following wiring diagrams show the line and motor connections of the frequency
converter.
SVX9000 AF Drive User Manual
Power
Board
230V 3/4 - 15 h
480V 1 - 30 h
575V 2 - 25 h
Boar
L
DC+
D
Optio
N
~
N
Integrated Brake
er Circuit No
Cho
Incl
Figure 3-5: Principle Wiring Diagram of SVX Power Unit,
FR4 to FR5 and FR6
Note: When using a 1-phase supply, for units rated for such, connect the input power to
terminals L1 and L2. Consult Eaton Electrical for more information.
MN04003002E
For more information visit: www.eatonelectrical.com 3-7
SVX9000 AF Drive User Manual
U
See
oteL3
3
C-
/
R
n
3
Control
d
p
p
p
ter
ote:
pp
t
uded on 575V units.
April 2004
Power
Board
230V 20 - 30 h
480V 40 - 125 h
575V 30 - 75 h
Boar
RFI Fil
N
DC+
L
D
B
Optio
~
N
Integrated Brake
er Circuit No
Cho
Incl
Figure 3-6: Principle Wiring Diagram of SVX Power Unit,
FR6, FR7 and FR8
Note: When using a 1-phase supply, for units rated for such, connect the input power to
terminals L1 and L2. Consult Eaton Electrical for more information.
3-8 For more information visit: www.eatonelectrical.com
MN04003002E
April 2004
U
See
oteL3
3
C-
/
R
n
3
Control
d
p
p
ter
SVX9000 AF Drive User Manual
Power
Board
480V 150 - 350 h
575V 100 - 300 h
Boar
RFI Fil
L
N
DC+
D
B
Optio
~
Figure 3-7: Principle Wiring Diagram of SVX Power Unit,
FR9 to FR10
The dotted lines refer to components present in FR9 but not in FR10.
Note: When using a 1-phase supply, for units rated for such, connect the input power to
terminals L1 and L2. Consult Eaton Electrical for more information.
MN04003002E
For more information visit: www.eatonelectrical.com 3-9
SVX9000 AF Drive User Manual
Power and Motor Wiring Terminal Photos
230V, 3/4 – 3 hp
480V, 1 – 5 hp
Frame Size: FR4
April 2004
Figure 3-8: FR4 Power and Motor Wiring Terminals
3-10 For more information visit: www.eatonelectrical.com
MN04003002E
April 2004
SVX9000 AF Drive User Manual
230V, 5 – 7-1/2 hp
480V, 7-1/2 – 15 hp
Frame Size: FR5
MN04003002E
Figure 3-9: FR5 Power and Motor Wiring Terminals
For more information visit: www.eatonelectrical.com 3-11
SVX9000 AF Drive User Manual
April 2004
230V, 10 – 15 hp
480V, 20 – 30 hp
575V, 2 – 25 hp
Frame Size: FR6
Figure 3-10: FR6 Power and Motor Wiring Terminals
3-12 For more information visit: www.eatonelectrical.com
MN04003002E
April 2004
SVX9000 AF Drive User Manual
230V, 20 – 30 hp
480V, 40 – 60 hp
575V, 30 – 40 hp
Frame Size: FR7
MN04003002E
Figure 3-11: FR7 Power and Motor Wiring Terminals
For more information visit: www.eatonelectrical.com 3-13
SVX9000 AF Drive User Manual
April 2004
Supplied only when
Brake Chopper
included with Drive.
{
480V, 75 – 125 hp
575V, 50 – 75 hp
Frame Size: FR8
Figure 3-12: FR8 Power and Motor Wiring Terminals
3-14 For more information visit: www.eatonelectrical.com
MN04003002E
April 2004
SVX9000 AF Drive User Manual
480V, 150 – 200 hp
575V, 100 – 175 hp
Frame Size: FR9
Figure 3-13: FR9 Power and Motor Wiring Terminals
MN04003002E
For more information visit: www.eatonelectrical.com 3-15
SVX9000 AF Drive User Manual
Checking the Cable and Motor Insulation
1. Check the motor cable insulation as follows:
● Disconnect the motor cable from terminals U, V and W of the SVX9000 and from the
motor.
● Measure the insulation resistance of the motor cable between each phase conductor as
well as between each phase conductor and the protective ground conductor.
● The insulation resistance must be >1 MΩ.
2. Check the input power cable insulation as follows:
● Disconnect the input power cable from terminals L1, L2 and L3 of the SVX9000 and
from the utility line feeder.
● Measure the insulation resistance of the input power cable between each phase
conductor as well as between each phase conductor and the protective ground
conductor.
● The insulation resistance must be >1 MΩ.
3. Check the motor insulation as follows:
April 2004
● Disconnect the motor cable from the motor and open any bridging connections in the
motor connection box.
● Measure the insulation resistance of each motor winding. The measurement voltage
must equal at least the motor nominal voltage but not exceed 1000V.
● The insulation resistance must be >1 MΩ.
3-16 For more information visit: www.eatonelectrical.com
MN04003002E
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