EATON SPX9000 Service Manual

SPX9000 AF Drives

Application Manual

August 2005 New Information

MN04004001E For more information visit: www.EatonElectrical.com

SPX9000 AF Drives

August 2005

Important Notice — Please Read

The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein.

The information contained in this manual is subject to change without notice.

Cover Photo: Cutler-Hammer

SPX9000 AF Drives.

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SPX9000 AF Drives

Table of Contents

LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

CHAPTER 0 — SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Deﬁnitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Cautions and Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

CHAPTER 1 — BASIC APPLICATION (SVCHST01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Basic Application — Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

CHAPTER 2 — STANDARD APPLICATION (SVCHST02) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Standard Application — Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

CHAPTER 3 — LOCAL/REMOTE CONTROL APPLICATION (SVCHST03) . . . . . . . . . . . . 3-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Local/Remote Control Application — Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . 3-3

CHAPTER 4 — MULTI-STEP SPEED CONTROL APPLICATION (SVCHST04) . . . . . . . . . 4-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Multi-Step Speed Control Application — Parameter Lists . . . . . . . . . . . . . . . . . . . . 4-3

CHAPTER 5 — PID CONTROL APPLICATION (SVCHST05) . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

PID Control Application — Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

CHAPTER 6 — MULTI-PURPOSE CONTROL APPLICATION (SVCHST06) . . . . . . . . . . . . 6-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

“Terminal To Function” (TTF) Programming Principle . . . . . . . . . . . . . . . . . . . . . . . 6-3

Master/Follower Function (SPX Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Multi-Purpose Control Application — Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . 6-7

Input Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

CHAPTER 7 — PUMP AND FAN CONTROL APPLICATION (ASFIFF07) . . . . . . . . . . . . . . 7-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Short Description of Function and Essential Parameters . . . . . . . . . . . . . . . . . . . . . 7-5

Pump and Fan Control Application — Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . 7-10

Input Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

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Table of Contents, continued

CHAPTER 8 — DESCRIPTION OF PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

Keypad Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-84

APPENDIX A — ADDITIONAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

External Brake Control with Additional Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Closed Loop Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Advanced Open Loop Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Parameters of Motor Thermal Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

Parameters of Stall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

Parameters of Underload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

Fieldbus Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

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SPX9000 AF Drives

List of Figures

Figure 6-1: Deﬁning Input/Output — Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Figure 6-2: Deﬁning Input/Output — Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Figure 6-3: Screenshot of 9000X Drive Programming Tool;

Entering the Address Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Figure 6-4: System Bus Physical Connections with the OPT-D2 Board . . . . . . . . . . . . . . 6-5

Figure 6-5: System Bus Physical Connections with the OPT-D1 Board . . . . . . . . . . . . . . 6-6

Figure 7-1: 2-Pump Autochange System Principal Control Diagram . . . . . . . . . . . . . . . 7-3

Figure 7-2: 3-Pump Autochange System Principal Control Diagram . . . . . . . . . . . . . . . 7-4

Figure 7-3: Example of the Function of the PFC Application with

Three Aux. Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Figure 7-4: Example of 2-Pump Autochange, Main Diagram . . . . . . . . . . . . . . . . . . . . . . 7-9

Figure 7-5: Example of 3-Pump Autochange, Main Diagram . . . . . . . . . . . . . . . . . . . . . . 7-9

Figure 8-1: Linear and Squared Change of Motor Voltage . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Figure 8-2: Programmable V/Hz Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Figure 8-3: PID Controller Function as I-Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Figure 8-4: PID Output Curve with the Values of Example 2 . . . . . . . . . . . . . . . . . . . . . . 8-6

Figure 8-5: PID Output Curve with the Values of Example 3 . . . . . . . . . . . . . . . . . . . . . . 8-7

Figure 8-6: Start Forward/Start Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

Figure 8-7: Start, Stop and Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

Figure 8-8: Start Pulse/Stop Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

Figure 8-9: DIN3 as DC-Brake Command Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

Figure 8-10: With and Without Reference Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

Figure 8-11: Reference Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

Figure 8-12: Reference Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

Figure 8-13: Analog Output Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

Figure 8-14: Analog Output Invert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

Figure 8-15: Analog Output Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

Figure 8-16: Output Frequency Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

Figure 8-17: DC Braking Command (Selection 12) Selected for DIN2 . . . . . . . . . . . . . . . 8-22

Figure 8-18: AI1 No Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23

Figure 8-19: AI1 Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23

Figure 8-20: AI1 Signal Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

Figure 8-21: Analog Input AI2 Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

Figure 8-22: Examples of Actual Value Signal Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27

Figure 8-23: Control Place B with and without Reference Scaling . . . . . . . . . . . . . . . . . 8-28

Figure 8-24: External Brake Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30

Figure 8-25: An Example of On/Off-Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

Figure 8-26: Scaling of Max. Motor Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32

Figure 8-27: Reduction of DC Braking Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32

Figure 8-28: Reduction of Acceleration and

Deceleration Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33

Figure 8-29: Reduction of Torque Supervision Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33

Figure 8-30: Place B Start Forward/Start Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34

Figure 8-31: Place B Start, Stop, Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34

Figure 8-32: Place B Start Pulse/Stop Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35

Figure 8-33: PID Sum Point Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37

Figure 8-34: An Example of Joystick Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38

Figure 8-35: Example of Sleep Limit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39

Figure 8-36: Joystick Hysteresis with Minimum Frequency at 35 Hz . . . . . . . . . . . . . . . 8-40

Figure 8-37: Scaling of DC-Braking Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41

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List of Figures, continued

Figure 8-38: Reducing Acceleration and Deceleration Times . . . . . . . . . . . . . . . . . . . . . . 8-42

Figure 8-39: Reducing Torque Supervision Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42

Figure 8-40: Digital Outputs 1 and 2, On- and Off-Delays . . . . . . . . . . . . . . . . . . . . . . . . . 8-49

Figure 8-41: An Example of Adjust Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50

Figure 8-42: Acceleration/Deceleration (S-shaped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-51

Figure 8-43: DC-Braking Time when Stop Mode = Coasting . . . . . . . . . . . . . . . . . . . . . . . 8-53

Figure 8-44: DC-Braking Time when Stop Mode = Ramp . . . . . . . . . . . . . . . . . . . . . . . . . 8-54

Figure 8-45: Example of Prohibit Frequency Area Setting . . . . . . . . . . . . . . . . . . . . . . . . 8-55

Figure 8-46: Ramp Speed Scaling between

Prohibit Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-56

Figure 8-47: Motor Thermal Current IT Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-63

Figure 8-48: Motor Temperature Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-64

Figure 8-49: Stall Characteristics Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-65

Figure 8-50: Stall Time Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-65

Figure 8-51: Setting of Minimum Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-66

Figure 8-52: Underload Time Counter Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-67

Figure 8-53: Example of Automatic Restarts with Two Restarts . . . . . . . . . . . . . . . . . . . . 8-68

Figure 8-54: Example of Parameter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-74

Figure 8-55: Reference Steps after Starting Auxiliary Drives . . . . . . . . . . . . . . . . . . . . . . 8-75

Figure 8-56: Frequency Converter Sleep Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76

Figure 8-57: Example of Adjustable Frequency Drive and

Two Auxiliary Drives with Bypassed PID Controller . . . . . . . . . . . . . . . . . . . . . . . . . . 8-78

Figure 8-58: Input and Output Pressure Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-79

Figure 8-59: Output Pressure Behavior Depending on

Input Pressure and Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-79

Figure 8-60: Frequency Drop and Increase Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-80

Figure 8-61: Autochange Applied to Auxiliary Drives Only . . . . . . . . . . . . . . . . . . . . . . . . 8-81

Figure 8-62: Autochange with All Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-81

Figure 8-63: Autochange Interval and Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-82

Figure 8-64: Actual Value Special Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-83

Figure A-1: Brake Control with Additional Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Figure A-2: Brake Control Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

SPX9000 AF Drives

List of Tables

Table 1-1: Basic Application Default I/O Conﬁguration . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Table 1-2: Monitoring Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Table 1-3: Basic Parameters — G1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Table 1-4: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Table 2-1: Standard Application Default I/O Conﬁguration . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Table 2-2: Monitoring Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Table 2-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Table 2-4: Input Signals — G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Table 2-5: Output Signals — G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Table 2-6: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Table 2-7: Prohibit Frequency Parameters — G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Table 2-8: Motor Control Parameters — G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Table 2-9: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Table 2-10: Autorestart Parameters — G1.8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Table 2-11: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

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SPX9000 AF Drives

List of Tables, continued

Table 3-1: Local/Remote Application Default I/O Conﬁguration . . . . . . . . . . . . . . . . . . . . 3-2

Table 3-2: Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Table 3-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Table 3-4: Input Signals — G1.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Table 3-5: Output Signals — G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Table 3-6: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Table 3-7: Prohibit Frequency Parameters — G1.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Table 3-8: Motor Control Parameters — G1.6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Table 3-9: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Table 3-10: Autorestart Parameters — G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Table 3-11: Keypad Control Parameters — M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Table 4-1: Multi-Step Speed Control Application Default I/O Conﬁguration . . . . . . . . . . 4-2

Table 4-2: Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Table 4-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Table 4-4: Input Signals — G1.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Table 4-5: Output Signals — G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Table 4-6: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Table 4-7: Prohibit Frequency Parameters — G1.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Table 4-8: Motor Control Parameters — G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Table 4-9: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Table 4-10: Autorestart Parameters — G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Table 4-11: Keypad Control Parameters — M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Table 5-1: PID Application Default I/O Conﬁguration (with 2-wire transmitter). . . . . . . . 5-2

Table 5-2: Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Table 5-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Table 5-4: Input Signals — G1.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Table 5-5: Output Signals — G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Table 5-6: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Table 5-7: Prohibit Frequency Parameters — G1.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Table 5-8: Motor Control Parameters — G1.6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Table 5-9: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Table 5-10: Autorestart Parameters — G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Table 5-11: Keypad Control Parameters — M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Table 6-1: Multi-Purpose Control Application Default I/O Conﬁguration and

Connection Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Table 6-2: Monitoring Values, SPX Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Table 6-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Table 6-4: Input Signals: Basic Settings — G1.2.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Table 6-5: Analog Input 1 Parameters — G1.2.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Table 6-6: Analog Input 2 Parameters — G1.2.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Table 6-7: Analog Input 3 Parameters — G1.2.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Table 6-8: Analog Input 4 Parameters — G1.2.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Table 6-9: Free Analog Input Signal Selection — G1.2.6 . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Table 6-10: Digital Input Signals — G1.2.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Table 6-11: Delayed Digital Output 1 Parameters — G1.3.1 . . . . . . . . . . . . . . . . . . . . . . . 6-15

Table 6-12: Delayed Digital Output 2 Parameters — G1.3.2 . . . . . . . . . . . . . . . . . . . . . . . 6-15

Table 6-13: Digital Output Signals — G1.3.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

Table 6-14: Limit Settings — G1.3.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

Table 6-15: Analog Output 1 Parameters — G1.3.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

Table 6-16: Analog Output 2 Parameters — G1.3.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

Table 6-17: Analog Output 3 Parameters — G1.3.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

Table 6-18: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

Table 6-19: Prohibit Frequency Parameters — G1.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

Table 6-20: Motor Control Parameters — G1.6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

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MN04004001E

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List of Tables, continued

Table 6-21: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23

Table 6-22: Autorestart Parameters — G1.8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

Table 6-23: Fieldbus Parameters — G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

Table 6-24: Torque Control Parameters — G1.10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

Table 6-25: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27

Table 7-1: Pump and Fan Control Application Default I/O Conﬁguration and

Connection Example (with 2-wire transmitter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Table 7-2: Monitoring Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Table 7-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

Table 7-4: Input Signals, Basic Settings — G1.2.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

Table 7-5: Input Signals, Analog Input 1 — G1.2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

Table 7-6: Input Signals, Analog Input 2 — G1.2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

Table 7-7: Input Signals, Analog Input 3 — G1.2.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

Table 7-8: Input Signals, Analog Input 4 — G1.2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

Table 7-9: Input Signals, Digital Inputs — G1.2.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

Table 7-10: Output Signals, Digital Outputs — G1.3.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

Table 7-11: Output Signals, Limit Settings — G1.3.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

Table 7-12: Output Signals, Analog Output 1 — G1.3.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

Table 7-13: Output Signals, Analog Output 2 — G1.3.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

Table 7-14: Output Signals, Analog Output 3 — G1.3.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

Table 7-15: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21

Table 7-16: Skip Frequencies— G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Table 7-17: Motor Control Parameters — G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Table 7-18: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

Table 7-19: Autorestart Parameters — G1.8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

Table 7-20: Pump and Fan Control Parameters — G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25

Table 7-21: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Table 8-1: Preset Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Table 8-2: Preset Speeds 3 to 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Table 8-3: Multi-Step Speed Selections with Digital Inputs DIN3, DIN4,

DIN5 and DIN6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Table 8-4: Selections for ID143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

Table 8-5: Selections for ID171 and ID172 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Table 8-6: Selections for ID173 and ID174 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

Table 8-7: Analog Output Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

Table 8-8: Output Signals Via DO1 and Output Relays RO1 and RO2 . . . . . . . . . . . . . . . . 8-19

Table 8-9: Selections for ID320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

Table 8-10: Selections for Parameter ID325 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

Table 8-11: Selections for ID332 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

Table 8-12: Size-Dependent Switching Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-57

Table 8-13: Typical Monitored Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-72

Table 8-14: Selectable Wake-Up Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-77

SPX9000 AF Drives

MN04004001E

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vii

SPX9000 AF Drives

Safety

Deﬁnitions and Symbols

This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.

August 2005

WARNING

Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.

Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING).

Hazardous High Voltage

Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.

Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery.

WARNING

CAUTION

WARNING

viii

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MN04004001E

August 2005

Cautions and Notices

Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, or operate this Cutler-Hammer electrical business.

Cautions

SPX9000 AF Drives

SPX9000 AF Drives from Eaton’s

CAUTION

Be ABSOLUTELY sure not to connect two functions to one and same output in order to avoid function overruns and to ensure ﬂawless operation.

CAUTION

The calculated model does not protect the motor if the airﬂow to the motor is reduced by blocked air intake grill.

Notices

Notice

The inputs , unlike the outputs , cannot be changed in RUN state.

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August 2005

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MN04004001E

August 2005

Chapter 1 — Basic Application (SVCHST01)

Introduction

The Basic Application is easy and ﬂexible to use due to its versatile ﬁeldbus features. It is the default setting on delivery from the factory. Otherwise select the Basic Application in menu

. See Chapter 5 of the SVX9000 AF Drives User Manual .

Digital input DIN3 is programmable.

The parameters of the Basic Application are explained in Chapter 8 of this manual. The explanations are arranged according to the individual ID number of the parameter.

Motor Protection Functions in the Basic Application

The Basic Application provides almost all the same protection functions as the other applications:

●

External fault protection

SPX9000 AF Drives

●

Input phase supervision

Undervoltage protection

●

Output phase supervision

●

Earth fault protection

Motor thermal protection

●

Thermistor fault protection

●

Fieldbus fault protection

●

Slot fault protection

Unlike the other applications, the Basic Application does not provide any parameters for choosing the response function or limit values for the faults. The motor thermal protection is explained in more detail on Page A-4 in Appendix A .

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1-1

SPX9000 AF Drives

Control I/O

Reference potentiometer 1 – 10 kΩ

READY

RUN

220V

August 2005

Table 1-1: Basic Application Default I/O Conﬁguration

Terminal Signal Description

OPTA1

1 +10V 2 AI1+ Analog input, voltage range

3 AI1- I/O Ground Ground for reference and controls 4 AI2+ Analog input, current range 5 AI26 +24V Control voltage output Voltage for switches. etc. max 0.1A 7 GND I/O ground Ground for reference and controls 8 DIN1 Start forward Contact closed = start forward 9 DIN2 Start reverse Contact closed = start reverse

10 DIN3 External fault input

11 CMA Common for DIN1 – DIN3 Connect to GND or +24V 12 +24V Control voltage output Voltage for switches (see #6) 13 GND I/O ground Ground for reference and controls 14 DIN4 Multi-step speed select 1 DIN4 DIN5 Frequency ref. 15 DIN5 Multi-step speed select 2 Open

16 DIN6 Fault reset Contact open = no action

17 CMB Common for DIN4 – DIN6 Connect to GND or +24V 18 AO1+ Output frequency 19 AO120 DO1 Digital output

OPTA2

RO1 Relay output 1 22 RO1 23 RO1

24 RO2 Relay output 2 25 RO2 26 RO2

Reference output Voltage for potentiometer, etc.

ref

Voltage input frequency reference

0 – 10V DC

Current input frequency reference

0 – 20 mA

Contact open = no fault

(programmable)

Contact closed = fault

Open Closed Open Closed

Open

Closed

Contact closed = fault reset

Programmable

Analog output

Range 0 – 20 mA/R

Programmable

READY

Open collector, I

≤ 50 mA, U ≤ 48V DC

RUN

FAULT

Ref.U

Multi-step ref.1 Multi-step ref.2 RefMax

, max. 500

1-2

Note: For more information on jumper selections, see the SVX9000 AF Drives

User Manual , Chapter 4 .

= Factory default.

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Jumper Block X3:

CMA and CMB Grounding

CMB connected to GND CMA connected to GND

CMB isolated from GND CMA isolated from GND

CMB and CMA internally connected together, isolated from GND

MN04004001E

August 2005

Basic Application — Parameter Lists

On the next pages you will ﬁnd the lists of parameters within the respective parameter groups. The parameter descriptions are given in Chapter 8 .

Column explanations:

Code = Location indication on the keypad; Shows the operator the present parameter

number

Parameter = Name of parameter

Min = Minimum value of parameter

Max = Maximum value of parameter

Unit = Unit of parameter value; Given if available

Default = Value preset by factory

Cust = Customer’s own setting

ID = ID number of the parameter





= Parameter value can only be changed after the drive has been stopped

= Use TTF method to program these parameters. See Page 6-3 .

SPX9000 AF Drives

Monitoring Values (Control Keypad: Menu M7)

The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited.

See SVX9000 AF Drives User Manual, Chapter 5 for more information.

Table 1-2: Monitoring Values

Code Parameter Unit ID Description

V1.1 Output frequency Hz 1 Output frequency to motor

V1.2 Frequency reference Hz 25 Frequency reference to motor control

V1.3 Motor speed rpm 2 Motor speed in rpm

V1.4 Motor current A 3

V1.5 Motor torque % 4 In % of Motor nominal torque

V1.6 Motor power % 5 Motor shaft power

V1.7 Motor voltage V 6

V1.8 DC Bus voltage V 7

V1.9 Unit temperature

V1.10 Motor temperature % 9 Calculated motor temperature

V1.11 Voltage input V 13 AI1

V1.12 Current input mA 14 AI2

V1.13 DIN1, DIN2, DIN3 15 Digital input statuses

V1.14 DIN4, DIN5, DIN6 16 Digital input statuses

V1.15 DO1, RO1, RO2 17 Digital and relay output statuses

V1.16 Analog I

M1.17 Multimonitoring items Displays three selectable monitoring

out

° C 8 Heatsink temperature

mA 26 AO1

values

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1-3

SPX9000 AF Drives

August 2005

Basic Parameters (Control Keypad: Menu M1



G1.1)

Table 1-3: Basic Parameters — G1

Code Parameter Min. Max. Unit Default Cust ID Note

P1.1 Min frequency 0.00 Par. 1.2 Hz 0.00 101 P1.2 Max frequency Par. 1.1 320.00 Hz 60.00 102 NOTE: If f

synchronous speed, check suitability for motor and drive

system. P1.3 Acceleration time 1 0.1 3000.0 s 3.0 103 P1.4 Deceleration time 1 0.1 3000.0 s 3.0 104 P1.5 Current limit 0.4 x I



P1.6

Nominal voltage of the

180 690 V SPX2: 230V

motor



P1.7

Nominal frequency of

30.00 320.00 Hz 60.00 111 Check the rating plate of the

the motor



P1.8

Nominal speed of the

300 20 000 rpm 1720 112 Check the rating plate of the

motor



P1.9

Nominal current of the

0.4 x IH2 x IHAI

motor



P1.10

Power Factor 0.30 1.00 0.85 120 Check the rating plate of the

P1.11 Start function 0 1 0 505 0 = Ramp

P1.12 Stop function 0 3 1 506 0 = Coasting

P1.13 Local Control

1 3 1 171 1 = I/O Terminal

Place

P1.14 Remote Control

1 3 1 172 1 = I/O Terminal

Place

P1.15 Remote reference 0 3 0 174 0 = AI1



P1.16

P1.17 Current reference

V/Hz optimization 0 1 0 109 0 = Not used

0 1 1 302 0 = No offset, 0 – 20 mA

offset

P1.18 Analog output

0 8 1 307 0 = Not used

function

2 x IHAI

SPX5: 460V SPX6: 690V

107 110 Check the rating plate of the

motor.

motor. The default applies for a

4-pole motor and a nominal size

frequency converter.

113 Check the rating plate of the

motor.

1 = Flying start

1 = Ramp

2 = Ramp+Run enable coast

3 = Coast+Run enable ramp

2 = Keypad

3 = Fieldbus

2 = Keypad

3 = Fieldbus

1 = AI2

2 = Keypad

3 = Fieldbus

1 = Automatic torque boost

1 = Offset, 4 mA – 20 mA

1 = Output freq. (0 – f

2 = Freq. reference (0 – f

3 = Motor speed (0 – Motor

nominal speed)

4 = Output current (0 – I

5 = Motor torque (0 – T

6 = Motor power (0 – P

7 = Motor voltage (0 – U

8 = DC-bus volt (0 – 1000V)

> than the motor

max

)

max

nMotor

)

1-4

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MN04004001E

SPX9000 AF Drives

August 2005

Table 1-3: Basic Parameters — G1 (Continued)

Code Parameter Min. Max. Unit Default Cust ID Note



P1.19

DIN3 function 0 6 1 301 0 = Not used

1 = Ext. fault. closing cont. 2 = Ext. fault. opening cont. 3 = Run enable (cc) 4 = Run enable (oc) 5 = Force CP to Local 6 = Force CP to Remote



P1.20 Preset speed 1 0.00 Par. 1.1.2 Hz 0.00 105 Speeds preset by operator P1.21 Preset speed 2 0.00 Par. 1.1.2 Hz 60.00 106 Speeds preset by operator P1.22 Automatic restart 0 1 0 731 0 = Disabled

1 = Enabled



CP = control place; cc = closing contact; oc = opening contact.

Keypad Control (Control Keypad: Menu M2)

The parameters for the selection of control place and direction on the keypad are listed below. See the Keypad Control Menu in the SVX9000 AF Drives User Manual.

Table 1-4: Keypad Control Parameters — M2

Code Parameter Min. Max. Unit Default Cust ID Note

R1.1 Keypad reference Par. 1.1 Par. 1.2 Hz P1.2 Direction (on keypad) 0 1 0 123 Reverse request activated from the

R1.3 Stop button 0 1 1 114 0 = Limited function of Stop button

panel

1 = Stop button always enabled

System Menu (Control Keypad: Menu M5)

For parameters and functions related to the general use of the drive, such as application and language selection, customized parameter sets or information about the hardware and software, see Chapter 5 in the SVX9000 AF Drives User Manual.

Expander Boards (Control Keypad: Menu M6)

The M6 menu shows the expander and option boards attached to the control board and board-related information. For more information, see Chapter 5 in the SVX9000 AF Drives User Manual.

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Chapter 2 — Standard Application (SVCHST02)

Introduction

Select the Standard Application in menu M5. See Chapter 5 of the SVX9000 AF Drives User Manual.

The Standard Application is typically used in pump and fan applications and conveyors for which the Basic Application is too limited but where no special features are needed.

● The Standard Application has the same I/O signals and the same control logic as the

Basic Application.

● Digital input DIN3 and all the outputs are freely programmable.

Additional functions:

● Programmable Start/Stop and Reverse signal logic

● Reference scaling

● One frequency limit supervision

SPX9000 AF Drives

● Second ramps and S-shape ramp programming

● Programmable start and stop functions

● DC-brake at stop

● One prohibit frequency area

● Programmable U/f curve and switching frequency

● Autorestart

● Motor thermal and stall protection: Programmable action; off, warning, fault

The parameters of the Standard Application are explained in Chapter 8 of this manual. The explanations are arranged according to the individual ID number of the parameter.

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SPX9000 AF Drives

Control I/O

Reference potentiometer 1 – 10 kΩ

READY

RUN

220V

August 2005

Table 2-1: Standard Application Default I/O Conﬁguration

Terminal Signal Description

OPTA1

1 +10V 2 AI1+ Analog input, voltage range

3 AI1- I/O Ground Ground for reference and controls 4 AI2+ Analog input, current range 5 AI26 +24V Control voltage output Voltage for switches, etc. max 0.1A 7 GND I/O ground Ground for reference and controls 8 DIN1 Start forward

9 DIN2 Start reverse

10 DIN3 External fault input

16 DIN6 Fault reset Contact open = no action

17 CMB Common for DIN4 – DIN6 Connect to GND or +24V 18 AO1+ Output frequency 19 AO120 DO1 Digital output

OPTA2

21 RO1 Relay output 1 22 RO1 23 RO1

24 RO2 Relay output 2 25 RO2 26 RO2

Reference output Voltage for potentiometer, etc.

ref

Voltage input frequency reference

0 – 10V DC

Current input frequency reference

0 – 20 mA

Contact closed = start forward

(programmable)

Contact closed = start reverse

(programmable)

Contact open = no fault

(programmable)

Contact closed = fault

Open Closed Open Closed

Open

Closed

Contact closed = fault reset

Programmable

Analog output

Range 0 – 20 mA/R

Programmable

READY

Open collector, I ≤ 50 mA, U≤48 VDC

RUN

FAULT

Ref.U

Multi-step ref.1 Multi-step ref.2 Ref.I

, max. 500Ω

Note: For more information on jumper selections, see the SVX9000 AF Drives User Manual, Chapter 4.

CMA and CMB Grounding

CMB connected to GND CMA connected to GND

CMB isolated from GND CMA isolated from GND

CMB and CMA internally connected together, isolated from GND

= Factory default.

2-2 For more information visit: www.EatonElectrical.com

Jumper Block X3:

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August 2005

Standard Application — Parameter Lists

On the next pages you will ﬁnd the lists of parameters within the respective parameter groups. The parameter descriptions are given in Chapter 8. The descriptions are arranged according to the ID number of the parameter.

Column explanations:

Code = Location indication on the keypad; Shows the operator the present parameter

number

Parameter = Name of parameter

Min = Minimum value of parameter

Max = Maximum value of parameter

Unit = Unit of parameter value; Given if available

Default = Value preset by factory

Cust = Customer’s own setting

ID = ID number of the parameter





= Parameter value can only be changed after the drive has been stopped.

= Use TTF method to program these parameters. See Page 6-3.

SPX9000 AF Drives

Monitoring Values (Control Keypad: Menu M7)

The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited.

See SVX9000 AF Drives User Manual, Chapter 5 for more information.

Table 2-2: Monitoring Values

Code Parameter Unit ID Description

V1.1 Output frequency Hz 1 Output frequency to motor

V1.2 Frequency reference Hz 25 Frequency reference to motor control

V1.3 Motor speed rpm 2 Motor speed in rpm

V1.4 Motor current A 3

V1.5 Motor torque % 4 In % of the nominal motor torque

V1.6 Motor power % 5 Motor shaft power

V1.7 Motor voltage V 6

V1.8 DC Bus voltage V 7

V1.9 Unit temperature °C 8 Heatsink temperature

V1.10 Motor temperature % 9 Calculated motor temperature

V1.11 Analog input 1 V 13 AI1

V1.12 Analog input 2 mA 14 AI2

V1.13 DIN1, DIN2, DIN3 15 Digital input statuses

V1.14 DIN4, DIN5, DIN6 16 Digital input statuses

V1.15 DO1, RO1, RO2 17 Digital and relay output statuses

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Table 2-2: Monitoring Values (Continued)

August 2005

Code Parameter Unit ID Description

V1.16 Analog I

out

mA 26 AO1

M1.17 Monitoring items Displays three selectable monitoring

values

Basic Parameters (Control Keypad: Menu M1



G1.1)

Table 2-3: Basic Parameters — G1.1

Code Parameter Min. Max. Unit Default Cust ID Note

P1.1.1 Min frequency 0.00 Par. 1.1.2 Hz 0.00 101 P1.1.2 Max frequency Par.

1.1.1

P1.1.3 Acceleration time 1 0.1 3000.0 s 3.0 103 P1.1.4 Deceleration time 1 0.1 3000.0 s 3.0 104 P1.1.5 Current limit 0.4 x I



P1.1.6

Nominal voltage of the

180 690 V SPX2:

motor



P1.1.7

Nominal frequency of

30.00 320.00 Hz 60.00 111 Check the rating plate of the

the motor



P1.1.8

Nominal speed of the

300 20 000 rpm 1720 112 The default applies for a 4-pole

motor



P1.1.9

Nominal current of the

0.4 x IH2 x I

motor

P1.1.10

P1.1.11 Local Control



Power Factor 0.30 1.00 0.85 120 Check the rating plate of the

1 3 2 171 1 = I/O Terminal

Place

P1.1.12 Remote Control

1 3 1 172 1 = I/O Terminal

Place

P1.1.13

P1.1.14



Local reference 0 3 2 173 0 = AI1



Remote reference 0 3 0 174 0 = AI1

P1.1.15 Preset speed 1 0.00 Par. 1.1.2 Hz 10.00 105 Speeds preset by operator. P1.1.16 Preset speed 2 0.00 Par. 1.1.2 Hz 60.00 106

320.00 Hz 60.00 102 NOTE: If f synchronous speed, check suitability for motor and drive system.

2 x I

107

110 230V SPX4: 460V SPX5: 690V

motor.

motor and a nominal size frequency converter.

113 Check the rating plate of the

motor.

2 = Keypad 3 = Fieldbus

1 = AI2 2 = Keypad 3 = Fieldbus

> than the motor

max

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Input Signals (Control Keypad: Menu M1



G1.2)

Table 2-4: Input Signals — G1.2

Code Parameter Min. Max. Unit Default Cust ID Note



P1.2.1

P1.2.2

P1.2.3 Current reference

P1.2.4 Reference scaling

P1.2.5 Reference scaling

P1.2.6 Reference inversion 0 1 0 305 0 = Not inverted

P1.2.7 Reference ﬁlter time 0.00 10.00 s 0.10 306 0 = No ﬁltering P1.2.8

P1.2.9



Rising edge required to start.



CP = control place.

Start/Stop logic 0 6 0 300 DIN1 DIN2

Start fwd

Start/Stop

Start pulse

3 4 5 6



DIN3 function 0 7 1 301 0 = Not used



Fwd Start /Stop



Start

/Stop

1 = Ext. fault. closing cont. 2 = Ext. fault. opening cont. 3 = Run enable 4 = Acc./Dec. time select. 5 = Force CP to Local 6 = Force CP to Remote 7 = Rvs (if par. 1.2.1 = 3)

0 1 1 302 0 = 0 – 20mA

offset

1 = 4 – 20mA

0.00 Par. 1.2.5 Hz 0.00 303 Selects the frequency that

minimum value

corresponds to the min. reference signal

0.00 = No scaling

0.00 320.00 Hz 0.00 304 Selects the frequency that

maximum value

corresponds to the max. reference signal

0.00 = No scaling

1 = Inverted



AI1 signal selection A.1 377 TTF programming method used.

See Page 6-3.



AI2 signal selection A.2 388 TTF programming method used.

See Page 6-3.

Start rvs Rvs/Fwd Run enable Stop pulse



Rvs Rvs/Fwd Run enable



Output Signals (Control Keypad: Menu M1



G1.3)

Table 2-5: Output Signals — G1.3

Code Parameter Min. Max. Unit Default Cust ID Note



P1.3.1

Analog output 1 signal selection

P1.3.2 Analog output

function

P1.3.3 Analog output ﬁlter

time

MN04004001E

0 A.1 464 TTF programming method used.

See Page 6-3.

0 8 1 307 0 = Not used

1 = Output freq. (0 – f 2 = Freq. reference (0 – f 3 = Motor speed (0 – Motor

nominal speed)

4 = Motor current (0 – I 5 = Motor torque (0 – T 6 = Motor power (0 – P 7 = Motor voltage (0 – U 8 = DC-Bus volt (0 – 1000V)

0.00 10.00 s 1.00 308 0 = No ﬁltering

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max

nMotor nMotor

nMotor

)

max

nMotor

) )

)

SPX9000 AF Drives

Table 2-5: Output Signals — G1.3 (Continued)

Code Parameter Min. Max. Unit Default Cust ID Note

P1.3.4 Analog output

inversion

P1.3.5 Analog output

minimum P1.3.6 Analog output scale 10 1000 % 100 311 P1.3.7 Digital output 1

function

P1.3.8 Relay output 1

function P1.3.9 Relay output 2

function P1.3.10 Output frequency limit

1 supervision

P1.3.11 Output frequency limit

1; Supervised value P1.3.12



Analog output 2 signal

selection P1.3.13 Analog output 2

function P1.3.14 Analog output 2 ﬁlter

time P1.3.15 Analog output 2

inversion P1.3.16 Analog output 2

minimum P1.3.17 Analog output 2

scaling

0 1 0 309 0 = Not inverted

1 = Inverted

0 1 0 310 0 = 0 mA

1 = 4 mA

0 16 1 312 0 = Not used

1 = Ready 2 = Run 3 = Fault 4 = Fault inverted 5 = FC overheat warning 6 = Ext. fault or warning 7 = Ref. fault or warning 8 = Warning 9 = Reversed 10 = Preset speed 1 11 = At speed 12 = Mot. regulator active 13 = OP freq. limit 1 superv. 14 = Remote Control Active 15 = Thermistor fault/warng 16 = Fieldbus input data

0 16 2 313 Same as parameter 1.3.7

0 16 3 314 Same as parameter 1.3.7

0 2 0 315 0 = No limit

1 = Low limit supervision 2 = High limit supervision

0.00 320.00 Hz 0.00 316

0 0.1 471 TTF programming method used.

See Page 6-3.

0 8 4 472 Same as parameter 1.3.2

0.00 10.00 s 1.00 473 0 = No ﬁltering

0 1 0 474 0 = Not inverted

1 = Inverted

0 1 0 475 0 = 0 mA

1 = 4 mA

10 1000 % 100 476

August 2005

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Drive Control Parameters (Control Keypad: Menu M1



G1.4)

Table 2-6: Drive Control Parameters — G1.4

Code Parameter Min. Max. Unit Default Cust ID Note

P1.4.1 Ramp 1 shape 0.0 10.0 s 0.0 500 0 = Linear

P1.4.2 Ramp 2 shape 0.0 10.0 s 0.0 501 0 = Linear

P1.4.3 Acceleration time 2 0.1 3000.0 s 10.0 502 P1.4.4 Deceleration time 2 0.1 3000.0 s 10.0 503



P1.4.5

Brake chopper 0 4 0 504 0 = Disabled

P1.4.6 Start function 0 1 0 505 0 = Ramp

P1.4.7 Stop function 0 3 1 506 0 = Coasting

P1.4.8 DC braking current 0.4 x I P1.4.9 DC braking time at

0.00 600.00 s 0.00 508 0 = DC brake is off at stop

2 x I

stop

P1.4.10 Frequency to start DC

0.10 10.00 Hz 1.50 515 braking during ramp stop

P1.4.11 DC braking time

0.00 600.00 s 0.00 516 0 = DC brake is off at start at start

P1.4.12 Flux brake 0 1 0 520 0 = Off

P1.4.13 Flux braking current 0.4 x I

2 x I

>0 = S-curve ramp time

1 = Used when running 2 = External brake chopper 3 = Used when stopped/running 4 = Used when running (no testing)

1 = Flying start

1 = Ramp 2 = Ramp+Run enable coast 3 = Coast+Run enable ramp

507

1 = On

519

Prohibit Frequency Parameters (Control Keypad: Menu M1



G1.5)

Table 2-7: Prohibit Frequency Parameters — G1.5

Code Parameter Min. Max. Unit Default Cust ID Note

P1.5.1 Prohibit frequency

range 1 low limit

P1.5.2 Prohibit frequency

range 1 high limit

P1.5.3 Prohibit acc./dec. ramp 0.1 10.0 1.0 518

0.00 Par. 1.5.2 Hz 0.00 509

0.00 320.00 Hz 0.0 510

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Motor Control Parameters (Control Keypad: Menu M1



G1.6)

Table 2-8: Motor Control Parameters — G1.6

Code Parameter Min. Max. Unit Default Cust ID Note



P1.6.1

P1.6.2

P1.6.3

P1.6.4 P1.6.5

P1.6.6 V/Hz curve midpoint

P1.6.7

P1.6.8

P1.6.9 Switching frequency 1.0 Varies kHz Varies 601 See Table 8-12 on Page 8-57 for

P1.6.10 Overvoltage controller 0 2 1 607 0 = Not used

P1.6.11 Undervoltage

P1.6.12 Load Drooping 0.00 100.00 0.01 620 Drooping % of nominal speed at

P1.6.13 Identiﬁcation 0 1 0 631 0 = Not used

Closed Loop parameter group 1.6.14 (SPX only)

P1.6.14.1 Magnetizing current 0.00 100.00 A 0.00 612 P1.6.14.2 Speed control P gain 0 1000 30 613 P1.6.14.3 Speed control I time 0.0 500.0 ms 30.0 614 P1.6.14.4 Load drooping 0.00 100.00 % 0.00 620 P1.6.14.5 Acceleration

P1.6.14.6 Slip adjust 0 500 % 100 619 P1.6.14.7 Magnetizing current at

P1.6.14.8 Magnetizing time at

Motor control mode 0 1/6 0 600 SVX:

0 = Frequency control 1 = Speed control

Additionally for SPX: 2 = Torque control 3 = Closed loop speed ctrl 4 = Closed loop torque ctrl 5 = Adv. open loop freq. control 6 = Advanced open loop speed

control



V/Hz optimization 0 1 0 109 0 = Not used

1 = Automatic torque boost



V/Hz ratio selection 0 3 0 108 0 = Linear

1 = Squared 2 = Programmable 3 = Linear with ﬂux optim.



Field weakening point 8.00 320.00 Hz 60.00 602



Voltage at ﬁeld

10.00 200.00 % 100.00 603 n% x U

weakening point

0.00 Par. 1.6.4 Hz 60.00 604

frequency



V/Hz curve midpoint voltage

0.00 100.00 % 100.00 605 n% x U Parameter max. value = par. 2.6.5



Output voltage at zero

0.00 40.00 % 0.00 606 n% x U

frequency

exact values

1 = Used (no ramping) 2 = Used (ramping)

0 1 1 608 0 = Not used

controller

1 = Used

nominal torque

1 = Used

0.00 300.00 s 0.00 626

compensation

start

MotCurr Min

MotCurr Max

A 0.00 627

0.0 600.0 s 0.0 628

start

nmot

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Table 2-8: Motor Control Parameters — G1.6

Code Parameter Min. Max. Unit Default Cust ID Note

Closed Loop parameter group 1.6.14 (SPX only) (Continued)

P1.6.14.9 0-speed time at start 0 32000 ms 100 615 P1.6.14.10 0-speed time at stop 0 32000 ms 100 616 P1.6.14.11 Start-up torque 0 3 0 621 0 = Not used

P1.6.14.12 Start-up torque FWD -300.0 300.0 s 0.0 633 P1.6.14.13 Start-up torque REV -300.0 300.0 s 0.0 634 P1.6.14.15 Encoder ﬁlter time 0 1000 ms 0 618 P1.6.14.17 Current control

P gain

Advanced Open Loop parameter group 1.6.15 (SPX only)

P1.6.15.1 Zero speed current 0.0 250.0 % 120.0 625 P1.6.15.2 Minimum current 0.0 100.0 % 80.0 622 P1.6.15.3 Flux reference 0.0 100.0 % 80.0 623 P1.6.15.4 Frequency limit 0.0 100.0 % 20.0 635 P1.6.15.5 V/Hz boost 0 1 0 632

0.00 100.00 % 40.00 617

1 = Torque memory 2 = Torque reference 3 = Start-up torque fwd/rev

SPX9000 AF Drives

Protections (Control Keypad: Menu M1



G1.7)

Table 2-9: Protections — G1.7

Code Parameter Min. Max. Unit Default Cust ID Note

P1.7.1 Response to 4 mA

reference fault

P1.7.2 4 mA reference fault

frequency

P1.7.3 Response to external

fault

P1.7.4 Input phase

supervision

P1.7.5 Response to

undervoltage fault

P1.7.6 Output phase

supervision P1.7.7 Earth fault protection 0 3 2 703 P1.7.8 Thermal protection of

the motor P1.7.9 Motor ambient

temperature factor P1.7.10 Motor cooling factor at

zero speed P1.7.11 Motor thermal time

constant P1.7.12 Motor duty cycle 0 100 % 100 708 P1.7.13 Stall protection 0 3 0 709 0 = No response

0 5 0 700 0 = No response

0.00 Par. 1.1.2 Hz 0.00 728

0 3 2 701 0 = No response

0 3 0 730

1 3 2 727

0 3 2 702

0 3 2 704

-100.0 100.0 % 0.0 705

0.0 150.0 % 40.0 706

1 200 min 45 707

1 = Warning 2 = Warning+Previous Freq. 3 = Wrng+PresetFreq 1.7.2 4 = Fault.stop acc. to 1.4.7 5 = Fault.stop by coasting

1 = Warning 2 = Fault.stop acc. to 1.4.7 3 = Fault.stop by coasting

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SPX9000 AF Drives

Table 2-9: Protections — G1.7 (Continued)

Code Parameter Min. Max. Unit Default Cust ID Note

P1.7.14 Stall current 0.1 I

P1.7.15 Stall time limit 1.00 120.00 s 15.00 711 P1.7.16 Stall frequency limit 1.0 Par.

P1.7.17 Underload protection 0 3 0 713 0 = No response

P1.7.18 Field weakening area

load P1.7.19 Zero frequency load 5.0 150.0 % 10.0 715 P1.7.20 Underload protection

time limit P1.7.21 Response to

thermistor fault

P1.7.22 Response to ﬁeldbus

fault P1.7.23 Response to slot fault 0 3 2 734 See P1.7.21

10 150 % 50 714

2 600 s 20 716

0 3 2 732 0 = No response

0 3 2 733 See P1.7.21

nMotor

x 2

1.1.2

Hz 25.0 712

710

1 = Warning 2 = Fault.stop acc. to 1.4.7 3 = Fault.stop by coasting

August 2005

Autorestart Parameters (Control Keypad: Menu M1



G1.8)

Table 2-10: Autorestart Parameters — G1.8

Code Parameter Min. Max. Unit Default Cust ID Note

P1.8.1 Wait time 0.10 10.00 s 0.50 717 P1.8.2 Trial time 0.00 60.00 s 30.00 718 P1.8.3 Start function 0 2 0 719 0 = Ramp

P1.8.4 Number of tries after

undervoltage trip P1.8.5 Number of tries after

overvoltage trip P1.8.6 Number of tries after

overcurrent trip P1.8.7 Number of tries after

reference trip P1.8.8 Number of tries after

motor temperature

fault trip P1.8.9 Number of tries after

external fault trip P1.8.10 Number of tries after

underload fault trip

0 10 0 720

0 10 0 721

0 3 0 722

0 10 0 723

0 10 0 726

0 10 0 725

0 10 1 738

1 = Flying start 2 = According to par. 1.4.6

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Keypad Control (Control Keypad: Menu M2)

The parameters for the selection of control place and direction on the keypad are listed below. See the Keypad control menu in the SVX9000 AF Drives User Manual.

Table 2-11: Keypad Control Parameters — M2

Code Parameter Min. Max. Unit Default Cust ID Note

R2.1 Keypad reference Par. 1.1.1 Par. 1.1.2 Hz P1.2 Direction (on keypad) 0 1 0 123 0 = Forward

R2.3 Stop button 0 1 1 114 0 = Limited function of Stop button

1 = Reverse

1 = Stop button always enabled

System Menu (Control Keypad: Menu M5)

Expander Boards (Control Keypad: Menu M6)

The M6 menu shows the expander and option boards attached to the control board and board-related information. For more information, see Chapter 5 in the SVX9000 AF Drives User Manual.

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SPX9000 AF Drives

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Specifications and Main Features

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User Manual