Congratulations on your investment in quality. Thank you for purchasing a Viper Engine. We have worked to ensure that your engine
meets the highest standards for usability and durability. With proper care, your engine will provide many years of service.
Please read this entire manual before installation and use. Viper reserves the right to change, alter or improve the product
and this document at any time without prior notice.
Warnings and Safety Precautions ...........................................................................................................................................................................................3-6
Features ...............................................................................................................................................................................................................................................7
Maintenance and Storage .................................................................................................................................................................................................... 12-16
Troubleshooting and Repair ................................................................................................................................................................................................17-18
High Altitude Operation ..............................................................................................................................................................................................................19
Parts Breakdown .............................................................................................................................................................................................................................20
Viper warrants to the retail purchaser, that this small, o-road engine was designed, built and equipped to conform at the time of
initial sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA) and those of the State of California (CARB).
REGISTRATION AND SERVICE
Record the product model number and serial number in the space provided for easy reference when ordering parts or requesting
technical support. Excluding emissions-related warranty items, the warranty is valid only if the completed registration is received by
Viper within 30 days of purchase. (SEE WARRANTY SECTION FOR MORE INFORMATION.) You can register your warranty online by
visiting www.ardisam.com, or by mailing it to: Ardisam, Inc., 1160 Eighth Avenue, Cumberland, WI 54829. If you prefer phone, call
our customer service department at (800) 345-6007 Mondays through Fridays from 8 a.m. to 5 p.m. CST.
OWNERSHIP RECORDS
Owner’s Name:
Owner’s Address:
City:State/Province:Zip Code/Postal Code:
Model Number:Serial Number:
Date of Purchase:
Notes:
This manual may contain information for several models. Read and keep this manual for future reference. This manual contains
important information on SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE. The owner must be certain that all the product
information is included with the unit. This information includes the MANUAL, the REPLACEMENT PARTS and the WARRANTIES.
This information must be included to make sure state laws and other laws are followed. This manual should remain with the
engine even if it is resold.
2
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Page 3
Operator’s Manual
Viper® 212cc 4-Cycle Engine
WARNINGS AND SAFETY PRECAUTIONS
OPERATOR’S RESPONSIBILITY
Accurate, safe and eective use of this engine is the operator’s
responsibility.
Your manual contains special messages to bring attention to
potential safety concerns, engine damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and engine damage.
NOTE: General information is given throughout the manual
that may help the operator in the operation or service of the
engine.
This symbol points out important safety instructions which if not followed could endanger your
personal safety.
WARNING
WARNING INDICATES A HAZARD WHICH, IF NOT
AVOIDED, COULD RESULT IN DEATH OR SERIOUS IN
JURY AND/OR PROPERTY DAMAGE.
CAUTION
CAUTION INDICATES YOU CAN BE HURT OR YOUR
EQUIPMENT DAMAGED IF THE SAFETY INSTRUC
TIONS THAT FOLLOW THIS SIGNAL WORD ARE NOT
OBEYED.
IMPORTANT
INDICATES HELPFUL INFORMATION FOR PROPER AS
SEMBLY, OPERATION, OR MAINTENANCE OF YOUR
EQUIPMENT.
WARNING
CALIFORNIA PROPOSITION 65 WARNING
BEFORE OPERATING ENGINE:
WARNING
READ ENTIRE OPERATING AND MAINTENANCE
INSTRUCTIONS FOR THIS PRODUCT AND THE
INSTRUCTIONS FOR THE EQUIPMENT THIS ENGINE
POWERS. FAILURE TO FOLLOW INSTRUCTIONS COULD
RESULT IN SERIOUS INJURY OR DEATH. OPERATE THE
ENGINE ACCORDING TO THE SAFETY INSTRUCTIONS
OUTLINED HERE AND INSERTED THROUGHOUT THE
TEXT. ANYONE WHO USES THIS ENGINE MUST READ
THE INSTRUCTIONS AND BE FAMILIAR WITH THE
CONTROLS.
ENGINE EXHAUST FROM THIS PRODUCT CONTAINS
CHEMICALS KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER RE
PRODUCTIVE HARM.
WARNING
CERTAIN COMPONENTS IN THIS PRODUCT AND ITS RE
LATED ACCESSORIES CONTAIN CHEMICALS KNOWN
TO THE STATE OF CALIFORNIA CAUSE CANCER, BIRTH
DEFECTS, OR OTHER REPRODUCTIVE HARM. WASH
HANDS AFTER HANDLING.
WARNING
FAILURE TO COMPLY WITH ALL SAFETY AND OPERAT
ING INSTRUCTIONS CAN RESULT IN LOSS OF ENGINE
CONTROL, SERIOUS PERSONAL INJURY TO YOU AND/
OR BYSTANDERS, AND RISK OF EQUIPMENT AND
PROPERTY DAMAGE.
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
3
Page 4
ENGINE SAFETY PRECAUTIONS
Preventing Carbon Monoxide Poisoning
• Never try to ventilate engine exhaust indoors. Carbon
monoxide can reach dangerous levels very quickly.
• Never run engine outdoors where exhaust fumes may be
pulled into a building.
• Never run engine outdoors in a poorly ventilated area where
the exhaust fumes may be trapped and not easily taken
away. (Examples include: in a large hole or areas where hills
surround your working area.)
• Never run engine in an enclosed or partially enclosed area.
(Examples include: buildings that are enclosed on one or
more sides, under tents, car ports or basements.)
• Always run the engine with the exhaust and muer pointed
in the direction away from the operator.
• Never point the exhaust muer towards anyone. People
should always be many feet away from the operation of the
engine and its attachments.
•Do not change the engine governor settings or over-speed
the engine.
•Stay away from rotating parts. Place protective covers over
rotating parts.
•Do not use engine around dry brush, cloth rags, or other
ammable materials.
•Always keep materials and debris clear of muer guard
and other hot engine parts.
•Never operate the engine without the muer guard in
place.
•Always make sure the exhaust pipe is free of foreign objects.
•The engine exhaust becomes very hot during operation.
Keep engine at least three feet away from buildings and
other equipment during operation.
•Wear appropriate clothing such as a long-sleeved shirt or
jacket. Also wear long trousers or slacks. Do not wear shorts.
Never wear sandals, sneakers, or open shoes, and never
operate the machine with bare feet.
•Do not wear loose clothing or jewelry. They can get caught in
moving parts. Always keep hands, feet, hair and loose clothing
away from any moving parts on engine and machine.
Gasoline Fires and Handling Fuel Safely
Use extra care in handling gasoline and other fuels. They are
ammable and vapors are explosive.
•When storing extra fuel be sure that it is in an appropriate
container and away from any re hazards.
Operator's Manual
Viper® 212cc 4-Cycle Engine
WARNING
ENGINES GIVE OFF CARBON MONOXIDE, AN ODOR
LESS, COLORLESS, POISONOUS GAS. CARBON MON
OXIDE MAY BE PRESENT EVEN IF YOU DO NOT SMELL
OR SEE ANY ENGINE EXHAUST. BREATHING CAR
BON MONOXIDE CAN CAUSE NAUSEA, FAINTING OR
DEATH, IN ADDITION TO DROWSINESS, DIZZINESS
AND CONFUSION.
IF YOU EXPERIENCE ANY OF THESE SYMPTOMS, SEEK
FRESH AIR AND MEDICAL ATTENTION IMMEDIATELY.
START AND RUN ENGINE OUTDOORS. DO NOT START
OR RUN ENGINE IN ENCLOSED AREA, EVEN IF DOORS
OR WINDOWS ARE OPEN.
CAUTION
HOT GASES ARE A NORMAL BYPRODUCT OF A FUNC
TIONING CATALYTIC CONVERTER. FOLLOW ALL SAFE
TY INSTRUCTIONS TO PREVENT BURNS AND FIRES.
DO NOT ALTER/MODIFY ENGINE:
NEVER ALTER OR MODIFY THE ENGINE FROM THE
FACTORY. SERIOUS INJURY OR DEATH MAY OCCUR IF
ENGINE IS MODIFIED OR ALTERED.
WHEN WORKING ON OR REPLACING PARTS FOR THE
ENGINE OR PRODUCT, YOU MUST ALWAYS DISCON
NECT SPARK PLUG WIRE FROM THE SPARK PLUG AND
KEEP IT AWAY FROM THE SPARK PLUG.
•Prevent re and explosion caused by static electric discharge.
Use only nonmetal, portable fuel containers approved by the
Underwriter’s Laboratory (U.L.) or the American Society for
Testing & Materials (ASTM).
•Always ll fuel tank outside in a well ventilated area. Never
fill your fuel tank with fuel indoors. (Examples include:
basement, garage, barn, shed, house, porch, etc.) Never
ll tank near appliances with pilot lights, heaters, or other
ignition sources. If the fuel has to be drained, this should be
done outdoors and with the proper equipment. Do not pour
fuel from fuel tank. The drained fuel should be stored in a
container specically designed for fuel storage or it should
be disposed of carefully.
•Never remove the fuel cap or add fuel with the engine
running. Stop engine and allow to cool before removing the
fuel cap/and or relling the engine.
•Do not smoke near or while handling engine fuel.
•Never drain fuel from engine in an enclosed area.
4
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Page 5
Operator’s Manual
Viper® 212cc 4-Cycle Engine
•Always wipe up excess (spilled) fuel from engine before
starting. Clean up spilled fuel immediately. If fuel is spilled,
do not start the engine but move product and fuel container
from area. Clean up spilled fuel and allow to evaporate and
dry after wiping and before starting.
•Allow fuel fumes/vapors to escape from the area before
starting engine.
•Test the fuel cap for proper installation before starting and
using engine.
•Always run the engine with fuel cap properly installed on
the engine.
•Never smoke while relling engine fuel tank.
•Do not store engine with fuel in fuel tank indoors. Fuel and
fuel vapors are highly explosive.
•During storage, tightly screw down fuel cap.
•Never pour fuel from engine fuel tank.
•Never siphon fuel by mouth to drain fuel tank.
•Always have an adult fill the fuel tank and never allow
children to ll the engine.
•Never allow an adult or anyone under the inuence of drugs
or alcohol to ll engine.
•When storing gasoline or equipment with fuel in the tank,
store away from furnaces, stoves, water heaters or other
appliances that have a pilot light or other ignition source
because they can ignite gasoline vapors.
BURNS AND FIRES
The muer, muer guard and other parts of the engine become extremely hot during the operation of the engine. These
parts remain extremely hot after the engine has stopped.
Prevention of Burns and Fires
• Neverremovethemuerguardfromtheengine.
SERVICE
• Always stop the engine whenever you leave the equipment,
before cleaning, repairing or inspecting the unit. Engine
should be turned o and cool, spark plug wire must be
removed from spark plug before any repairs or adjustments
are attempted. Never make adjustments or repairs with the
engine (motor) running. Disconnect the spark plug wire,
and keep the wire away from the plug to prevent accidental
starting.
• Always wear eye protection when you make adjustments or
repairs.
• Keep all nuts and bolts tight and keep equipment in good
condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• When servicing or repairing the engine, do not tip the engine
over or up unless specically instructed to do so in this manual.
Service and repair procedures can be done with the engine
in an upright position. Some procedures will be easier if the
engine is lifted on a raised platform or working surface.
• To reduce re hazard, keep engine free of grass, leaves, or
other debris build-up. Clean up oil or fuel spillage. Allow
engine to cool before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Clean and replace safety and instruction decals as necessary.
• To guard against engine over-heating, always have engine
debris lter mounted and clean.
• Inspect engine before storage. When not in use, disconnect
spark plug lead and store indoors in a dry place locked or
otherwise inaccessible to children.
• Use only original equipment parts from Viper, including all
nuts and bolts.
which contributes to the engine’s compliance with the EPA.
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5
Page 6
Operator's Manual
Viper® 212cc 4-Cycle Engine
SAFETY SYMBOLS
The following symbols may be used on your engine to alert you to potential hazards or to give you guidance in operating your
engine. Look over them and understand their meanings before operating your engine.
counterclockwise (facing shaft); Length: 3-1/5”; Central thread: 3/8”-24UNF
Start TypeRecoil
Maximum RPM3800 RPM
Oil Capacity and Type~0.53 qt / 16.9 oz (0.5 liters); SAE 15W40 (in freezing weather use 5W30)
Dry Weight 37.5 lb (17 kg)
Overall Dimensions15.4” x 12.6” x 13.6” (390mm x 320mm x 345mm)
Slow
Fast
Fuel
Oil
Choke
On/O
Fuel Shuto
6
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Page 7
FEATURES
Operator’s Manual
Viper® 212cc 4-Cycle Engine
WARNING
DO NOT REFUEL WHILE SMOKING, NEAR OPEN FLAME,
OR OTHER POTENTIAL HAZARDS.
FUEL IS HIGHLY FLAMMABLE AND MUST BE HANDLED
WITH CARE. NEVER FILL THE TANK WHEN THE ENGINE
IS HOT OR RUNNING. ALWAYS MOVE OUTDOORS TO
IMPORTANT
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL.
YOU MUST ADD ENGINE OIL BEFORE STARTING EN
GINE. IF ENGINE IS STARTED WITHOUT OIL, ENGINE
MAY BE DAMAGED BEYOND REPAIR AND WILL NOT BE
COVERED BY WARRANTY.
FILL THE TANK.
This is a 4-cycle air cooled engine. The 212cc engine utilizes a horizontal shaft and an oil slinger lubricated system.
muer
choke
fuel cap
exhaust
outlet
spark plug
throttle
start
handle
fuel tank
carburetor
air cleaner
fuel cup
fuel shut-o
switch
recoil
On/O switch
engine serial
number
oil drain
plug
PTO shaft
oil ll
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7
Page 8
Operator's Manual
Viper® 212cc 4-Cycle Engine
OPERATION
PREOPERATION INSPECTION
1. Check that engine is lled with the proper amount and type
of oil. For the most appropriate type of oil to use, see chart
below.
2. Check that the engine has the appropriate amount of fuel.
3. Examine underneath and around engine for signs of oil or
fuel leaks.
4. Inspect fuel hoses and connections for tightness and fuel
seepage.
5. Look for signs of engine damage.
6. Check that all guards and shields are in place, and all screws,
nuts and bolts are tightened.
7. Eliminate excessive debris around muer and recoil starter.
8. Be sure air lter and cylinder ns are clean and free of debris.
9. Check the equipment powered by this engine. Review the
operator’s manual provide with the equipment powered
by this engine for any safety and warning precautions and/
or procedures that should be followed before starting this
engine.
CHECKING AND FILLING THE FUEL TANK
Be sure the engine is located on a level surface before checking
or refilling fuel. Use unleaded regular, unleaded premium
automotive fuels only. Low/no ethanol blends recommended.
Fuel may contain up to 10% ethanol. DO NOT mix oil with fuel.
WARNING
IMPROPERLY MAINTAINING THIS ENGINE, OR FAIL
URE TO CORRECT A PROBLEM BEFORE OPERATION,
CAN CAUSE A MALFUNCTION IN WHICH YOU CAN BE
SERIOUSLY HURT OR KILLED. ALWAYS PERFORM A
PREOPERATION INSPECTION BEFORE EACH OPERA
TION AND CORRECT ANY PROBLEM.
WARNING
DO NOT ATTEMPT TO START ENGINE IN THE FOLLOW
ING WAYS:
• DONOTUSESTARTINGFLUID.
• DONOTSPRAYFLAMMABLELIQUIDSORVAPORS
INTO AIR CLEANER, CARBURETOR OR SPARK PLUG
CHAMBER.
• DO NOT REMOVE SPARK PLUG AND PULL ON
STARTER ROPE. FLAMMABLE FUEL CAN SPRAY OUT
AND IGNITE FROM A SPARK FROM SPARK PLUG.
DO NOT REFUEL WHILE SMOKING, NEAR OPEN FLAME,
OR OTHER POTENTIAL HAZARDS.
FUEL IS HIGHLY FLAMMABLE AND MUST BE HANDLED
WITH CARE. NEVER FILL THE TANK WHEN THE ENGINE
IS HOT OR RUNNING. ALWAYS MOVE OUTDOORS TO
FILL TANK.
1. Make sure engine is cool and not running while lling.
2. Remove fuel cap.
3. Fill tank to fuel level limit. SEE FIGURE 1
Note: Do not overll.
3. Replace cap and remove any spilled fuel before operating.
8
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fuel level limit
FIGURE 1
Page 9
CHECKING AND ADDING OIL
Be sure the engine is located on a level surface before checking
or relling oil.
1. Clean around oil ll area and drain plug. SEE FIGURE 2
2. Unscrew dipstick and wipe clean with cloth. SEE FIGURE 2
3. Reinsert and tighten dipstick.
4. Unscrew and check dipstick. If no oil shows on the dipstick,
rell to the top thread of the oil ll oil.
5. Change oil if contaminated.
Viper engine oil may be put in through the oil dipstick hole or
through the oil ll plug opening. If an oil plug is present, loosen
screw and ll oil until oil level is even with top thread in plug hole.
Choosing Oil Type
SAE
Operator’s Manual
Viper® 212cc 4-Cycle Engine
WARNING
FUEL IS HIGHLY FLAMMABLE AND MUST BE HANDLED
WITH CARE. NEVER FILL THE TANK WHEN THE ENGINE
IS HOT OR RUNNING. ALWAYS MOVE OUTDOORS TO
FILL THE TANK.
CAUTION
FOR THE SAFETY OF THE USER, AND TO MAXIMIZE
THE LIFE OF THE ENGINE, IT IS CRUCIAL TO TAKE TIME
TO CHECK THE CONDITION OF THE ENGINE. PROB
LEMS MUST BE CORRECTED BEFORE OPERATING.
AVOID INJURY! ENGINE OIL IS HAZARDOUS TO YOUR
HEALTH. DISPOSE OF OIL APPROPRIATELY. USE A
SAFE DISPOSAL/RECYCLING CENTER.
30
15W-40
5W-30
-20020406080100 °F
-30-20-10010203040 °C
Environment Temperature
IMPORTANT
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL.
YOU MUST ADD ENGINE OIL BEFORE STARTING EN
GINE.
oil ll area/
dipstick
upper level
oil drain plug
lower level
FIGURE 2
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9
Page 10
STARTING AND STOPPING THE ENGINE
Note: Operating engine on a steep angle will cause the
engine to lose lubrication and seize.
Review “safety and warning precautions” and “pre-operation
inspection” sections before starting engine.
Engine Start
1. Move the fuel valve switch to the ON position.
SEE FIGURE 3
2. Move the engine to a well-ventilated area, always outdoors,
to prevent carbon monoxide poisoning.
3. Move to an area away from ames or sparks, to avoid ignition
of vapors if present.
4. Remove all debris from air cleaner holes and cooling ns to
ensure proper air ow.
5. Move throttle lever 1/2 way between the FULL and LOW
THROTTLE positions. SEE FIGURES 4
Note: FULL THROTTLE position is when the throttle lever is
all the way to the left and LOW THROTTLE position is when
the throttle lever is all the way to the right.
move choke lever to the RUN position or 1/2 way between
the FULL CHOKE and RUN positions. SEE FIGURES 5
Note: RUN position is when the choke lever is all the way to
the left and FULL CHOKE position is when the choke lever
is all the way to the right.
Operator's Manual
Viper® 212cc 4-Cycle Engine
WARNING
CARBON MONOXIDE GAS IS TOXIC. INHALATION CAN
CAUSE UNCONSCIOUSNESS AND DEATH.
NEVER LEAVE ENGINE RUNNING WHILE UNATTENDED.
CAUTION
DO NOT STOP ENGINE BY MOVING CHOKE CONTROL
TO CHOKE. BACKFIRE, ENGINE DAMAGE, OR FIRE
MAY OCCUR.
throttle lever
Low Throttle
“slow” position
Full Throttle
“fast” position
FIGURE 4
fuel switch
ON position
FIGURE 3
10
choke lever
RUN
position
FIGURE 5
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Full Choke
position
Page 11
7. Turn the On/O switch to the ON position. SEE FIGURE 6
8 Grasp starter handle and pull out slowly, until resistance is
felt. Without letting it retract, pull rope with a rapid stroke.
DO NOT pull the rope out all the way. Let it return to its
original position slowly. Repeat this step until engine starts.
9. After engine begins operating, move choke lever 1/2 way
between the RUN and FULL CHOKE positions. This position
is considered the HALF CHOKE position. SEE FIGURE 5
10. Run engine for 30 to 45 seconds at HALF CHOKE position
until engine warms up.
11. Once engine is warmed up, slowly move the choke lever to
the RUN position. SEE FIGURE 5
12. Move throttle lever to desired speed. SEE FIGURE 4
Note: Middle to Low Throttle is meant for use as the engine
idles and Full Throttle for when the engine is in use.
To Stop the Engine:
1. Move the throttle lever to the LOW THROTTLE position and
allow the engine to run at low speeds for 1-2 minutes.
SEE FIGURE 4
2. Turn the On/O switch to the OFF position. SEE FIGURE 7
3. Move the fuel lever to the OFF position. SEE FIGURE 8
4. Pull the starter handle slowly and return the handle to its
original position when resistance is felt. This operation will
prevent outside moisture from entering the combustion
chamber.
Operator’s Manual
Viper® 212cc 4-Cycle Engine
FIGURE 6
FIGURE 7
Stopping the Engine with the Fuel Lever:
Move the fuel switch to the OFF position and wait until the
engine stops. Avoid letting fuel remain in the carburetor over
long periods, or the passages of the carburetor may become
clogged with impurities and malfunction may result.
fuel switch
OFF position
FIGURE 8
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11
Page 12
Operator's Manual
Viper® 212cc 4-Cycle Engine
MAINTENANCE AND STORAGE
Please read the maintenance schedule, and observe these
recommended care operating intervals to extend the life of
your engine.
Good maintenance is essential for safe, economical, and troublefree operation. It will also help reduce air pollution. To help you
properly care for your engine, the following pages include a
maintenance schedule, routine inspection procedures, and
simple maintenance procedures using basic hand tools. Other
service tasks that are more dicult, or require special tools, are
best handled by professionals and are normally performed by a
technician or other qualied mechanic.
Maintenance, replacement or repair of the emissions control
devices and systems may be performed by any non-road
engine repair establishment or individuals. However, items
must be serviced by an authorized dealer to obtain "no
charge" emissions control service.
The maintenance schedule applies to normal operating
conditions. If you operate your engine under unusual conditions,
such as sustained high-load or high-temperature operation, or
use in unusually wet or dusty conditions, consult your servicing
dealer for recommendations applicable to your individual needs
and use.
WARNING
IMPROPER MAINTENANCE, OR FAILURE TO CORRECT
A PROBLEM BEFORE OPERATION CAN CAUSE A MAL
FUNCTION IN WHICH YOU CAN BE SERIOUSLY HURT
OR KILLED. ALWAYS FOLLOW THE INSPECTION AND
MAINTENANCE RECOMMENDATIONS AND SCHED
ULES IN THIS OPERATOR’S MANUAL.
CAUTION
TO PREVENT ACCIDENTAL STARTING:
AVOID INJURY! ENGINE MUST BE TURNED OFF AND
COOL AND SPARK PLUG WIRE MUST BE REMOVED
FROM SPARK PLUG BEFORE CHECKING AND ADJUST
ING ENGINE OR EQUIPMENT.
AVOID INJURY! TEMPERATURE OF MUFFLER AND
NEARBY AREAS MAY EXCEED 150° F 65° C. AVOID
THESE AREAS.
AVOID INJURY! CHECK ENGINE OFTEN FOR LOOSE
NUTS AND BOLTS. KEEP THESE ITEMS TIGHTENED.
MAINTENANCE SCHEDULE
Every time
MAINTENANCE ITEM
Clean Engine and
Check Bolts and Nuts
Engine OilCheckX
(See Lubrication section)Change *XX
Air FilterCheckX
(See Air Filter section)Clean **X
ReplaceX
Spark Plug (Gap .030”)Check-AdjustX
(See Spark Plug section)ReplaceX
Fuel FilterClean ***X
(See Fuel Filter section)Replace
Valve ClearanceCheck-Adjust ***X
Cylinder HeadClean ***X
Fuel TankReplace ***(Every 3 years)
* Perform initial oil change after rst 20 hours of operation, then every 50 hours or each season. Oil must be disposed of safely and respon-
sibly. Do not pour into sewage drains, onto a garden/yard or into a water source. Your local zoning or environmental regulations will give
you more detailed instructions on proper disposal techniques.
** Service more frequently under dusty conditions.
*** These items should only be performed by a mechanically procient person or by the servicing dealer.
of use
X
First month
or 20 hours
Each season
or 50 hours
Every 6 months
or 100 hours
Each year
or 300 hours
12
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Page 13
ENGINE MAINTENANCE
For daily maintenance checks, review “pre-operation inspection”
section.
Lubrication
Choose engine oil that meets or surpasses the latest API service
classication. For temperatures higher than 32º F, use SAE 30 or
SAE 15W-40 motor oil. Use SAE 5W-30 or SAE 10W if temperatures
are below 32º F. See page 9 to reference Choosing Oil Type chart.
Oil Maintenance
After the rst ve hours of operating a new Viper Engine the
oil should be replaced, and every 50 hours of operating time
thereafter. The oil should be changed every 25 hours if used
under severe conditions, such as in high temperatures or under
heavy loads, otherwise changed weekly. Check oil periodically;
do not overll.
Operator’s Manual
Viper® 212cc 4-Cycle Engine
CAUTION
OIL IS HAZARDOUS WASTE
AVOID INJURY! ENGINE OIL IS HAZARDOUS TO YOUR
HEALTH. DISPOSE OF OIL APPROPRIATELY. USE A
SAFE DISPOSAL/RECYCLING CENTER.
CAUTION
RUNNING ENGINE WITH AN LOW OIL LEVEL WILL
CAUSE DAMAGE TO YOUR ENGINE. THIS TYPE OF
DAMAGE IS NOT COVERED UNDER WARRANTY.
Changing Oil
Be sure the engine is not operating and is located on a level
surface before checking or relling oil. Engine should be warm
for easy removal of oil.
1. Detach spark plug cap/wire and move away from spark plug.
SEE FIGURE 9
2. Remove oil drain plug and empty oil into suitable oil
container. Dispose of oil properly. SEE FIGURE 10
3. Reinstall drain plug. Remove dipstick (if applicable) or oil ll
cap. SEE FIGURE 10
4. Fill with appropriate oil to FULL or top line of dipstick;
otherwise to top thread of oil ll hole. SEE FIGURE 10
NOTE: Oil capacity is 0.63 qt / 20.2 oz. See above, under
lubrication, for correct engine oil grade.
5. Reinsert dipstick or oil ll cap and tighten.
spark plug
cap/wire
FIGURE 9
oil ll area/
dipstick
upper level
oil drain plug
lower level
FIGURE 10
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FUEL IS HIGHLY FLAMMABLE AND MUST BE HANDLED
WITH CARE. NEVER FILL THE TANK WHEN THE ENGINE
IS HOT OR RUNNING. ALWAYS MOVE OUTDOORS TO
FILL FUEL TANK.
1. Check spark plug every 50 operating hours.
2. Disconnect the spark plug cap, and clean any debris from
around the spark plug area.
3. Remove spark plug and replace if any of the following occur;
pitted electrodes, burned electrodes, cracked porcelain, or
deposits around electrodes.
4. After analysis, seat spark plug and tighten with spark plug
wrench to compress the sealing washer. SEE FIGURE 9 on
(0.6-0.7 mm) and tighten additional 1/8 – 1/4 turn.
NOTE: Loose spark plug may overheat and damage engine.
Over tightened spark plug may damage threads in the
cylinder head.
Spark Plug Maintenance
Spark plug should be removed, cleaned and gap adjusted after
approximately fty hours of operating time.
NOTE: A sand blaster should not be used to clean spark
plugs. Microscopic particles remaining in the plug may
score the engine cylinder during operation. Use solvent
and a wire brush to clean the plug and compressed air to
blow out completely.
AIR FILTER
Refer to maintenance schedule for suggestions on when to
service your air lter. Clean lter daily in extremely dusty
conditions.
CAUTION
NEVER RUN ENGINE WITHOUT AIR FILTER PROPERLY
INSTALLED. ADDED WEAR AND ENGINE FAILURE MAY
OCCUR IF AIR FILTER IS NOT INSTALLED ON ENGINE.
SEE FIGURE 13.
air lter base
air lter
air lter cover
FIGURE 11
Removing/Installing Air Filter (SEE FIGURE 11)
1. Remove air cleaner cover.
2. Remove the air lter.
3. Replace with clean or new air lter.
4. Replace air lter cover.
14
Washing Air Filter
1. Wash in warm water with mild soap until dirt and debris are
removed. Press lter when washing, do not twist.
2. Rinse in warm water until soap and dirt are removed.
3. Dry lter by wrapping in a clean cloth and pressing lter until
it is dry.
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
1. Disconnect spark plug wire from spark plug. Remove spark
plug and protect spark plug hole from debris.
2. Drain fuel from tank before attempting to clean/replace lter.
3. Remove two nuts holding muer to the engine and remove
muer.
4. Remove single tank bolt from fuel tank assembly.
5. Remove two nuts from underside of tank.
6. Gently lift tank o of the engine and disconnect the hose
clamp. SEE FIGURES 12 AND 13
7. Remove fuel tank lter by using proper size socket to turn
lter counter clockwise. SEE FIGURE 14
8. Filter may be washed with kerosene or similar solvent.
9. If lter is extremely dirty or torn replace with new lter.
8. Reassemble and ll with clean fresh gasoline. Check for leaks
prior to starting engine.
FIGURE 12
fuel pipe
hose clamp
FIGURE 13
fuel hose
FIGURE 14
fuel lter
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
15
Page 16
TRANSPORTING ENGINE
1. Shut fuel supply o by moving the fuel switch to the OFF
position. Failure to turn fuel o may cause raw fuel to enter
the crank case contaminating the engine oil and providing
insufficient lubrication. SEVERE ENGINE DAMAGE MAY
RESULT. SEE FIGURES 15 AND 16
2. Never transport engine inside an enclosed space or vehicle.
Fuel or fuel vapors may ignite causing serious injury or death.
3. If fuel is present in the fuel tank remove fuel or transport with
an open vehicle in an upright position.
4. If an enclosed vehicle must be used, remove fuel into an
approved red fuel container. DO NOT siphon by mouth.
5. Run engine or drain to use up the fuel in the carburetor and
fuel tank. Always run engine in a well ventilated area.
6. Wipe away any spilled fuel from engine. Allow to dry.
STEPS FOR LONGTERM STORAGE
1. Add fuel stabilizer according to manufacturer’s instructions.
2. Run engine for 10-15 minutes to ensure that the stabilizer
reaches the carburetor.
a) Move fuel switch to the OFF position and start engine. Run
until engine runs itself out of any residual fuel left in fuel cup
and fuel lines. (It is normal for the engine to run two to three
minutes before the fuel is completely out of system.)
3. Remove the remainder of the fuel from the fuel tank into an
approved fuel container.
4. Store engine in its upright position.
5. Remove all debris from engine.
Operator's Manual
Viper® 212cc 4-Cycle Engine
WARNING
FAILURE TO FOLLOW MAINTENANCE INFORMATION
CAN CAUSE DEATH OR SERIOUS INJURY.
DO NOT REMOVE FUEL WHILE SMOKING, NEAR OPEN
FLAME, OR OTHER POTENTIAL HAZARDS.
AVOID INJURY! NEVER STORE ENGINE WITH FUEL IN
THE TANK INSIDE A BUILDING. POTENTIAL SPARKS
MAY BE PRESENT CAUSING IGNITION OF FUEL AND
FUEL VAPORS.
WARNING
AVOID INJURY! TO AVOID INJURY OR DEATH, NEVER
SIPHON FUEL BY MOUTH.
AVOID INJURY! CHECK ENGINE OFTEN FOR LOOSE
NUTS AND BOLTS. KEEP THESE ITEMS TIGHTENED.
fuel switch
ON position
FIGURE 15
16
fuel switch
OFF position
FIGURE 16
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
Page 17
TROUBLESHOOTING AND REPAIR
At Viper, we build quality and durability into the design of our
products; but no amount of careful design by us, and careful
maintenance by you, can guarantee a repair-free life for your
Viper Engine. Most repairs will be minor, and easily xed by
following the suggestions in the troubleshooting guide in this
section.
This section will help you pinpoint the causes of common
problems and identify remedies.
For more complicated repairs, you may want to rely on your
retailer, an authorized service center or Viper. Viper will make
the necessary repairs if a service center is not available. A parts
breakdown is located toward the end of this manual.
We will always be glad to answer any questions you have, or
help you nd suitable assistance. To order parts or inquire about
warranty, call or e-mail us using the contact information found
in this section.
ORDERING REPLACEMENT PARTS
Parts can be obtained from the store where the unit was purchased or direct from the factory. To order parts visit
www.ardisam.com or call 1-800-345-6007.
For other general questions, you can e-mail us at
info@ardisam.com.
Please include the following information with your order:
1) Part numbers
2) Part description
3) Quantity
4) Model number and serial number
Operator’s Manual
Viper® 212cc 4-Cycle Engine
CAUTION
PRACTICE SAFETY AT ALL TIMES. ENGINE MUST BE
TURNED OFF AND ALLOWED TO COOL AND SPARK
PLUG WIRE MUST BE DISCONNECTED BEFORE AT
TEMPTING ANY MAINTENANCE OR REPAIR.
SPARE PARTS
Only use approved Viper spares. See pages 20-21 for the parts
breakdown and parts list.
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
17
Page 18
Operator's Manual
Viper® 212cc 4-Cycle Engine
TROUBLESHOOTING GUIDE
PROBLEMPOSSIBLE CAUSEREMEDY/ACTION
Engine will not start1. Power switch o1. Flip switch to ON position
Electric Start5. Battery discharged5. Recharge battery
Engine runs rough, oods during operation
Engine is hard to start1. Stale fuel1. Drain old fuel and replace with fresh.
Engine misses or lacks power1. Clogged fuel tank or fuel lter1. Remove and clean
Engine runs, then quits1. Fuel cap not venting1. Replace fuel cap
1. Dirty air lter1. Clean or replace air lter
2. Choke partially engaged2. Turn o choke
3. Carburetor out of adjustment3. Call factory
2. Spark plug wire loose2. Make sure spark wire is securely attached
3. Dirty carburetor3. Clean carburetor, use fuel stabilizer, new
2. Clogged air lter2. Clean or replace
3. Improper carburetor adjustment3. Call factory
4. Spark plug dirty, improper gap, or
wrong type
5. Clean, replace or gap spark plug
Use fuel stabilizer at end of season
to spark plug
fuel can
4. Replace spark plug and adjust gap to
.030”
Contact Ardisam customer service if above remedies fail.
18
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
Page 19
Operator’s Manual
Viper® 212cc 4-Cycle Engine
HIGH ALTITUDE OPERATION
Operating an engine with standard air-fuel mixture at altitudes greater than 3,000 feet will result in a fuel-rich operating condition.
This can lead to increased fuel consumption, increased emissions, and the formation of carbon deposits on spark plugs that can
result in diculty starting engine. To ensure compliance with federal emission standards and avoid performance degradation,
engines must be tted with the appropriate altitude kit when operated at altitudes 3,000 feet or greater.
Altitude Kit Summary
Altitude Kit Identication NumberAltitude Kit Part NumberAltitude Range (ft above sea level)
Altitude Kit 1#149263000-6000 ft
Altitude Kit 2#149276000-8000 ft
NOTICE:
1. Engines should not be operated at less than 3,000 feet when tted with an altitude kit. Doing so may result in
serious damage to engine.
2. Engines that have been modied with an altitude kit should only be operated at altitudes for which the kit is
designed. Failure to use the appropriate altitude kit at altitudes in excess of 3,000 feet may result in decreased
engine performance, increased fuel consumption and increased engine emissions.
3. Engine operation is not recommended in altitudes greater than 8,000 feet. Doing so will negatively aect engine
performance.
4. For more information on obtaining an altitude kit, see an authorized Viper dealer or contact customer service
at 800-345-6007 Mondays through Fridays from 8 a.m. to 5 p.m. CST, or send an email to info@ardisam.com.
Installation of altitude kits should be performed by an authorized Viper service center only.
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
19
Page 20
Operator's Manual
Viper® 212cc 4-Cycle Engine
PARTS BREAKDOWN
PARTS EXPLOSION AND PARTS LIST
9,10
9
9
9
9
9
13
8
3
3
5
13
13
13
13
13
13
16
16
16
2
16
16
14,15
2
17
14
1
1
5
8
12
17
17
8
7
7
6
6
11
18
6
6
6
6
4
KEYPART #DESCRIPTIONQT Y.
113831THROTTLE ASSEMBLY KIT1
267201CYLINDER HEAD COVER KIT1
367178RECOIL STARTER ASSEMBLY1
467069ENGINE STOP SWITCH ASSEMBLY1
514940CARBURETOR REPLACEMENT KIT1
667195FLY WHEEL AND BLOWER FAN KIT1
713829IGNITION COIL & HARDWARE KIT1
714928*IGNITION COIL & HARDWARE KIT 14316 CE1
814097BLOWER HOUSING KIT1
914098AIR CLEANER ASSEMBLY1
1067173AIR CLEANER FILTER1
1167038ASSEMBLY DIPSTICK1
20
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
8
KEYPART #DESCRIPTIONQT Y.
1267012SPARK PLUG F6TC; NGK: BP6ES1
1214929*SPARK PLUG F6RTC; NGK: BPR6ES CE1
1314099FUEL LINE KIT AND CONNECTOR FILTER1
1414100FUEL TANK ASSEMBLY KIT1
1414930*FUEL TANK ASSEMBLY KIT 14316 CE1
1513607FUEL TANK CAP KIT1
1514931*FUEL TANK CAP KIT 14316 CE1
1614101MUFFLER COMPLETE KIT1
1714932** FUEL VAPOR CAP AND HOSE KIT 13434 US1
18---SHORT BLOCK REFERENCE ONLY1
---14933*MESH MUFFLER GUARD 14316 CE NOT SHOWN1
* European product part numbers for CE engine 14316.
** Part number only on US product, engine 13434.
Page 21
Operator’s Manual
Viper® 212cc 4-Cycle Engine
WARRANTY TERMS AND CONDITIONS
ENGINE WARRANTY: 2-YEAR LIMITED EMISSIONS CONTROL WARRANTY
(SEE EXPLANATION OF EMISSIONS CONTROL WARRANTY STATEMENT FOR DETAILS)
Ardisam warrants the Viper® engine(s) under a two-year limited emissions control warranty to be free from defects in the
materials or workmanship or both for the service life of the product not to exceed twenty-four consecutive months from the
date of purchase for consumer applications. As a Viper® small engine owner, you are responsible to perform periodic maintenance as specied in the product’s operator’s manual and/or engine manual. The warranty period begins on the date of
purchase by the rst retail consumer or commercial end user, and continues for the period of time stated above.*
For replacement parts, phone 800-345-6007.
*This warranty policy applies only to products which have not been subjected to negligent use, misuse, uses other than
those indicated in the product’s operator’s manual, alteration, accident, use of unauthorized parts, failure to perform periodic
maintenance as specied in product’s operator’s manual, normal wear and tear, use of unauthorized parts or repairs performed
at unauthorized service centers. There is no other expressed warranty. Implied warranties, including those of merchantability
and tness for a particular purpose, are limited to one year from purchase, or to the extent permitted by law. All other implied
warranties are excluded. Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by
law. Ardisam does not assume, and does not authorize any other person to assume for Ardisam, any liability in connection with
the sale of Ardisam products. To be at “No Charge,” warranty work must be sent directly to and performed by Ardisam or an Ardisam Authorized Warranty Service Facility. To obtain warranty service and/or replacement instructions, contact the
Ardisam Customer Service Department at 800-345-6007. If you choose to ship your product to Ardisam for warranty repair,
you must rst have prior approval from Ardisam by calling the Ardisam Customer Service Department for a return material
authorization number (RMA#). Under these circumstances, all items must be shipped prepaid. For Viper® engine warranty
repairs, Ardisam will cover the cost of shipping only for purchasers located more than 100 miles from an Ardisam Authorized
Warranty Service Facility if it is determined that warranted repair is indeed necessary. Ardisam will at no charge, repair or
replace, at the discretion of Ardisam, any defective part which satises all conditions stated above. Ardisam retains the right
to change models, specications and price without notice. Ardisam shall not be obligated to ship any repair or replacement
product to any location outside of the United States of America or Canada.
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
17647-REV1
21
Page 22
COMBINED EXHAUST AND EVAPORATIVE
EMISSIONS CONTROL WARRANTY STATEMENT
Operator's Manual
Viper® 212cc 4-Cycle Engine
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board, the United States Environmental Protection Agency and Ardisam, Inc. (Ardisam), are
pleased to explain the emission control system warranty on
your 2013-2014 model year small o-road engine/equipment.
In the United States and California, new small o-road engine/
equipment must be designed, built and equipped to meet the
State’s stringent anti smog standards. Ardisam must warrant
the emission control system on your small o-road engine/
equipment for the periods of time listed below provided there
has been no abuse, neglect or improper maintenance of your
small o-road engine/equipment.
Your emission control system may include parts such as the
carburetor or fuel injection system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters,
lters, vapor, hoses, clamps, connectors, and other associated
components. For engines less than or equal to 80 cc, only the
fuel tank is subject to the evaporative emission control warranty requirements of this section. (California only)
Where a warrantable condition exists, Ardisam will repair your
small o-road engine/equipment at no cost to you including
diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This emissions control system is warranted for two years. If any
emission-related part on your equipment is defective, the part
will be repaired or replaced by Ardisam.
OWNER’S WARRANTY RESPONSIBILITIES:
As the small o-road engine/equipment owner, you are responsible for the performance of the required maintenance listed in
your owner’s manual. Ardisam recommends that you retain all
receipts covering maintenance on your small o-road engine/
equipment, but Ardisam cannot deny warranty for the lack
of receipts or for your failure to ensure the performance of all
scheduled maintenance.
As the small o-road engine/equipment owner, you should
however be aware that Ardisam may deny you warranty coverage if your small o-road engine/equipment or a part has failed
due to abuse, neglect, improper maintenance or unapproved
modications.
You are responsible for presenting your small o-road engine/
equipment to a Ardisam distribution center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and
responsibilities, you should contact Ardisam at 1-800-345-6007
or E-mail: info@ardisam.com.
DEFECTS WARRANTY REQUIREMENTS:
(A) The warranty period begins on the date the engine/equipment is delivered to an ultimate purchaser.
(B) General Emissions Warranty Coverage. Ardisam warrants to
the ultimate purchaser and each subsequent owner that the
engine/equipment is:
(1) Designed, built, and equipped so as to conform with all
applicable regulations adopted by the Air Resources Board;
and
(2) Free from defects in materials and workmanship that
causes the failure of a warranted part for a period of two years.
(C) The warranty on emissions-related parts will be interpreted
as follows:
(1) Any warranted part that is not scheduled for replacement
as required maintenance in the written instructions required
by subsection (D) must be warranted for the warranty period
dened in subsection (B)(2). If any such part fails during the
period of warranty coverage, it must be repaired or replaced
by Ardisam according to subsection (4) below. Any such part
repaired or replaced under the warranty must be warranted
for the remaining warranty period.
(2) Any warranted part that is scheduled only for regular inspection in the written instructions required by subsection
(D) must be warranted for the warranty period dened in
subsection (B)(2). A statement in such written instructions to
the eect of “repair or replace as necessary” will not reduce
the period of warranty coverage. Any such part repaired or
replaced under warranty must be warranted for the remaining warranty period.
(3) Any warranted part that is scheduled for replacement as
required maintenance in the written instructions required by
subsection (D) must be warranted for the period of time prior
to the rst scheduled replacement point for that part. If the
part fails prior to the rst scheduled replacement, the part
must be repaired or replaced by Ardisam according to subsection (4) below. Any such part repaired or replaced under
warranty must be warranted for the remainder of the period
prior to the rst scheduled replacement point for the part.
(4) Repair or replacement of any warranted part under the
warranty must be performed at no charge to the owner at a
warranty station.
(5) Notwithstanding the provisions of subsection (4) above,
warranty services or repairs must be provided at all Ardisam
distribution centers that are franchised to service the subject
engine/equipment.
(6) The owner must not be charged for diagnostic labor that
leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at a
warranty station.
22
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
Page 23
Operator’s Manual
Viper® 212cc 4-Cycle Engine
(7) Ardisam is liable for damages to other engine/equipment
components proximately caused by a failure under warranty
of any warranted part.
(8) Throughout the emissions warranty period dened in subsection (B)(2), Ardisam must maintain a supply of warranted
parts sucient to meet the expected demand for such parts.
(9) Any replacement part may be used in the performance of
any warranty maintenance or repairs and must be provided
without charge to the owner. Such use will not reduce the
warranty obligations of Ardisam.
(10) Add-on or modied parts that are not exempted by the
Air Resources Board may not be used. The use of any nonexempted add-on or modied parts will be grounds for disallowing a warranty claim. Ardisam will not be liable to warrant
failures of warranted parts caused by the use of a non-exempted add-on or modied part.
(11) Ardisam issuing the warranty shall provide any documents that describe that manufacturer’s warranty procedures or policies within ve working days of request by the
Air Resources Board.
(D) Emission Warranty Parts List.
(1) Fuel Metering System
(i) Carburetor and internal parts (and/or pressure regula-
tor or fuel injection system).
(ii) Air/fuel ratio feedback and control system.
(iii) Cold start enrichment system.
(iv) Fuel Tank.
(2) Air Induction System
(i) Controlled hot air intake system.
(ii) Intake manifold.
(iii) Air lter.
(3) Ignition System
(i) Spark Plugs.
(ii) Magneto or electronic ignition system.
(iii) Spark advance/retard system.
(4) Exhaust Gas Recirculation (EGR) System
(i) EGR valve body, and carburetor spacer if applicable.
(ii) EGR rate feedback and control system.
(5) Air Injection System
(i) Air pump or pulse valve.
(ii) Valves aecting distribution of ow.
(iii) Distribution manifold.
(6) Catalyst or Thermal Reactor System
(i) Catalytic converter.
(ii) Thermal reactor.
(iii) Exhaust manifold.
(7) Particulate Controls
(i) Traps, lters, precipitators, and any other device used to
capture particulate emissions.
(8) Miscellaneous Items Used in Above Systems
(i) Electronic controls.
(ii) Vacuum, temperature, and time sensitive valves and
switches.
(iii) Hoses, belts, connectors, and assemblies.
Ardisam will furnish with each new engine/equipment written
instructions for the maintenance and use of the engine/equipment by the owner.
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
23
Page 24
Viper Engines®, Division of Ardisam, Inc.
1160 8th Avenue, PO Box 666
Cumberland, WI 54829
800-345-6007 | Fax 715-822-2223
E-mail: info@ardisam.com
All weights, specications and features are approximate and are subject to change without notice. Due to continuous product
improvements, product images may not be exact. Items used for props not included. Some assembly may be required.
For more information email info@ardisam.com or call 800-345-6007 M-F 8-5
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