Earlex HV4901 Instruction Manual

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Instruction Manual

SprayStation HV4901

I-Spray 1300

Perfect Spray 800

EN/FR/ES/IT

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HV4901

5/6

Testposter

20-30 cm

+ –

0 - 10%

Materialnr. 233 0627 EBSS

A B C D E F

Cover up !

1 4

1 3

Instruction Manual

SprayStation HV4901

I-Spray 1300

Perfect Spray 800

EN/FR/ES/IT

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HV4901

➟

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HV4901

A B C

A B

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HV4901

20-30 cm

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HV4901

4 5



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HV4901

1234

2221

2423

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HV4901

..........................................................................9 - 27

........ ........................................................................XX - XX

........................................................................XX - XX

.............................................XX

++ 

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Contents

1. Explanation of symbols used ...................................................10

2. General Safety Instructions ....................................................10

3. Safety Instructions for Spray Guns .............................................13

4. Description/ Scope of delivery .................................................14

5. Field of application ............................................................ 14

6. Coating Materials Suitable for Use ..............................................14

7. Coating Materials Not Suitable for Use .......................................... 15

8. Preparation of the workplace (for interior wall paint) ............................15

9. Preparation of the Coating Material ............................................15

10. Start-up ...................................................................... 16

11. Selecting the Spray Setting (Perfect Spray 800 spray attachment) ..............16

12. Selecting the Spray Setting (I-Spray 1300 spray attachment) ...................17

13. Adjusting the Material Volume (Fig. 10) ........................................ 17

14. Spray Technique .............................................................. 17

15. Interruption of Work .......................................................... 18

16. Taking Out of Operation and Cleaning .........................................18

17. Cleaning the Perfect Spray 800 spray attachment .............................19

18. Cleaning the I-Spray 1300 spray attachment ..................................20

19. Maintenance ................................................................. 21

20. Spare Parts ...................................................................21

21. Accessories ................................................................... 22

22. Environmental protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

23. Important Note regarding Product Liability! ................................... 23

24. Correction of Malfunctions .................................................... 23

25. Technical Data ................................................................ 25

2 years guarantee ................................................................26

EC Declaration of Conformity ........................................................

MANY THANKS FOR PLACING YOUR TRUST IN US

We would like to congratulate you on purchasing this brand product from Earlex; we are sure that you will enjoy working with it greatly. Please read the Operating Manual carefully and observe the safety information before starting the device. Store the Operating Manual in a safe place close to the product in case it needs to be used by someone else. We would be happy to be of assistance if you have any questions, suggestions or requests. Please contact us via the phone number included on the back page or via our homepage,

www.earlex.com

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HV4901

1. Explanation of symbols used

This symbol indicates a potential danger for you or for the device. Under this symbol you can nd important information on how to avoid injuries and damage to the device.

Danger of electrical shock

Indicates tips for use and other particularly useful information.

Devices and accessories marked with this symbol are suitable for processing low-viscosity materials such as paints, glazes and wall paints specically designed for this purpose. If a material bears this logo, it is particularly well suited for use with the relevant device.

Devices and accessories marked with this symbol are suitable for processing high-viscosity materials such as e.g. interior wall paints (dispersions and latex paints). If a material bears this logo, it is particularly well suited for use with the relevant device.

2. General Safety Instructions

Caution! Read all the instructions. Non-observance of the instructions below can cause

electric shock, re and or serious personal injuries. The term "power tool" used below covers both mains-operated power tools (with mains lead) and accumulator-operated power tools (without mains lead).

1. Work area safety

a) Keep your workplace clean and well lit. Disorder or unlit workplaces may result in

accidents.

b) Never use the tool in hazardous areas that contain ammable liquids, gases

or dusts. Power tools generate sparks that can ignite the dust or vapours.

c) Keep children and other persons away when using the power tool. You can

lose control of the tool if you are distracted.

2. Electrical safety

a) The tool plug must t into the socket-outlet. The plug may not be modied in

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HV4901

any form. Do not use adaptor plugs together with protective-earthed tools. Unmodied plugs and suitable sockets reduce the risk of an electric shock.

b) Avoid physical contact with earthed surfaces such as pipes, heating

elements, stoves and refrigerators. The risk through electric shock increases if your body is earthed.

c) Keep the equipment away from rain and moisture. The risk of an electric shock

increases if water penetrates electrical equipment.

d) Do not misuse the supply cord by carrying the tool by the lead, hanging it

from the lead or by pulling on the supply cord to remove the plug. Keep the supply cord away from heat, oil, sharp edges or moving tool parts. Damaged

or twisted leads increase the risk of an electric shock.

e) If you work outdoors with a power tool, only use extension cables suitable

for outdoor use. Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 1mm

3-core cord is recommended. If an extension cord is to be used outdoors, it must be marked cord type H05RN-F or H05RR-F. Maximum extension cord length shall be 50m. The use of an extension lead that is suitable for outdoors reduces the risk of an electric shock.

f) If you cannot avoid using the tool in a damp environment, use a 30mA

residual current operated circuit-breaker. Using a residual current operated

circuit-breaker avoids the risk of electric shock.

3. Personal safety

a) Be attentive. Pay attention to what you are doing and work sensibly with

a power tool. Do not use the tool if you are tired or under the inuence of drugs, alcohol or medication. Just a moment of inattentiveness while using the tool can lead to serious injuries.

b) Wear personal safety equipment and always wear safety goggles Wearing

personal protective equipment, such as dust mask, non-slip safety shoes, safety helmet or ear protection, depending on the type of power tools, reduces the risk of injury.

c) Avoid accidental starting-up. Make sure that the electric tool is switched o

before you connect it to the power supply, pick it up or carry it. Accidents can

occur if you carry the power tool while your nger is on the switch or if you connect the power tool to the power supply while switch it is on.

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HV4901

d) Remove setting tools or wrenches before switching on the power tool. A tool

or wrench that is in a rotating tool part can lead to injuries.

e) Avoid an unnatural posture. Ensure that you are standing securely and have your

balance at all times. This ensures that you can control the tool better in unexpected situations.

f) Wear suitable clothing. Do not wear wide clothing or jewelry. Keep your hair,

clothes and gloves away from moving parts. Loose clothing, jewelry or long hair

can be caught in moving parts.

g) This device can be used by children over the age of 8 as well as by people

with restricted physical, sensory or mental abilities or who have little experience or knowledge about it, providing they are supervised or instructed on how to use the device safely and what risks are involved.

Children may not play with the device. User maintenance and cleaning may not be carried out by children unattended.

4. Power tool use and care

a) Do not overload the tool. Use the power tool designed for the work that you

are doing. You work better and safer in the specied performance range if you use the suitable power tool.

b) Do not use power tools whose switch is defective. A power tool that cannot be

switched on or o is dangerous and has to be repaired.

c) Remove the plug from the power source before carrying out tool settings,

changing accessories or putting the tool away. This precautionary measure

prevents unintentional starting of the tool.

d) Store unused power tools so that they are inaccessible to children. Do not let

persons use the tool who are not familiar with it or who have not read these instructions. Power tools are dangerous when they are used by inexperienced persons.

e) Take proper care of your tools. Check whether the moving parts function

trouble-free and do not jam, whether parts are broken or damaged so that the tool function is impaired. Have damaged parts repaired before using the tool. Many accidents have their origin in power tools that have been maintained badly.

f) Use the power tool, accessories, insert tools, etc. in accordance with these

instructions and in a fashion specied for this special tool type. Take the working conditions and the activity to be carried out into consideration. The

use of power tools for purposes other than the intended ones can lead to dangerous situations.

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5. Service

a) Have your tool repaired only by qualied specialist personnel and only with

original spare parts. This ensures that the tool safety is maintained.

b) If the supply cord is damaged, it must be replaced by the manufacturer or it’s

service agent or a similarly qualied person in order to avoid a safety hazard.

3. Safety Instructions for Spray Guns

CAUTION! Wear breathing equipment: Paint mist and solvent vapours are damaging

to health. Always wear breathing equipment and only work in well ventilated rooms or using supplementary ventilating equipment. It is advisable to wear working clothing, safety glasses, ear protection and gloves.

CAUTION:

DANGER OF INJURY! Never point the spray stream towards human beings or animals.

Sockets and plugs must be masked. Risk of an electric shock as a consequence of sprayed material entering the socket-outlet!

•

DO NOT use the spray guns to spray ammable substances.

•

The spray guns are not to be cleaned with ammable solvents.

•

Caution against dangers that can arise from the sprayed substance and observe the text and information on the containers or the specications given by the substance manufacturer.

•

DO NOT spray any liquid of unknown hazard potential.

•

The device may not be used in workplaces covered by the explosion-protection regulations.

•

To avoid the hazard of explosion when spraying, provide for eective natural or articial ventilation.

•

There must be no sources of ignition such as, for example, open res, smoke of lit cigarettes, cigars and tobacco pipes, sparks, glowing wires, hot surfaces, etc in the vicinity during spraying.

•

Ensure that no solvent vapours are sucked in by the unit. Do not spray onto the unit!

•

The spray gun is not a toy; children must therefore not be allowed to handle it or play with it.

•

Before working on the spray gun remove the power plug from the socket.

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HV4901

•

Cover areas that are not to be sprayed. When working keep in mind that wind, for example, may transport paint mist over great distances and cause damage.

•

The units may only be used with a functional valve. If paints rises in the ventilating hose (Fig. 1, item 18) do not operate the unit further! Dismantle and clean the ventilating hose, valve and diaphragm and replace the diaphragm if necessary.

•

DO NOT lay the spray gun down on its side.

With original EARLEX accessories and spare parts, you have the guarantee that all safety regulations are fullled.

4. Description/ Scope of delivery

Description/ Scope of delivery (Fig. 1/2)

1) Perfect Spray 800 spray attachment 2) Air hose

3) Adapter (with bleed) 4) Retainer clip (for Air hose)

5) Cover of air lter compartment 6) Air lter

7) Gun handle 8) I-Spray 1300 spray attachment

9) Feed hopper (2 pcs.)* 10) Replacement nozzle seal (2 pcs.)*

11) Practice poster 12) Operating instructions

13) Lubricating grease (without illustration)* 14) Gun docking bay

* This is inside the I-Spray container: remove it before starting operations!

5. Field of application

Many dierent coating substances can be processed with the SprayStation HV4901. A dierent spray attachment must be used, depending on the coating substance:

Coating Materials Spray attachment

Low-viscosity coating substances: Water- and solvent-based paints, nishes, primers, 2-component paints, clear nishes, automotive nishes, staining sealers and wood sealer-preservatives. All coating materials with the red Perfect Spray logo

Perfect Spray (anthracite)

Interior wall paint (dispersions and latex paint) All coating materials with the green Perfect Spray logo

I-Spray 1300 (white)

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HV4901

6. Coating Materials Suitable for Use

Interior wall paint (dispersions and latex paint) Water- and solvent-based paints, nishes, primers, 2-component paints, clear nishes, automotive nishes, staining sealers and wood sealer-preservatives.

7. Coating Materials Not Suitable for Use

Materials that contain highly abrasive components, facade paint, caustic solutions and acidic coating substances. Flammable materials.

8. Preparation of the workplace (for interior wall paint)

Socket-outlets and plugs must be masked. Risk of an electric shock as a consequence of sprayed material entering the socket-outlet! Mask all the areas and objects that are not to be spray painted, or remove them from the work area. No liability is assumed for damage due to overspray.

Silicate paint corrodes glass and ceramic surfaces upon contact! All such surfaces must therefore be completely covered.

Pay attention to the quality of the adhesive tape used. Do not use excessively strong adhesive tape on wallpaper and painted surfaces, in order to avoid damaging these surfaces when removing the tape. Remove adhesive tape slowly and evenly; do not use jerky movements. Do not leave adhesive tape on surfaces any longer than necessary, in order to minimise the possibility of residues when removing. Also observe the adhesive tape manufacturer's instructions.

9. Preparation of the Coating Material

•

Mix the material well in the original container. When using interior wall paint, an agitator is recommended.

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SprayStation HV4901 has been developed for use with all conventional paints in their undiluted form. If the surface is smooth and the paint you are using is very thick and gel-like, dilute it by 10%. Dilution can be necessary if the atomisation is coarse or if the ow rate is too low even at the maximum setting. Detailed information about the various materials and the maximum permitted dilution can be found on the manufacturers' technical data sheets (e.g. available on the Internet).

Spray material that is at least at room temperature provides a better spray result.

10. Start-up

Before connecting to the mains supply, be sure that the supply voltage is identical with the value given on the rating plate. Put the machine down only on a level, clean surface. Otherwise, it may suck in dust, etc.

1. Unscrew the container from the spray gun.

Aligning suction tube. (Fig. 3)

If the suction tube is positioned correctly, the container contents can be sprayed without almost any residue. When spraying horizontal surfaces, turn suction tube forward. (Fig. 3 A) When spraying objects overhead, turn suction tube back. (Fig. 3 B)

For easier coating of ceilings and lying objects, we recommend the 60 cm HVLP handle extension.

Set the container on a sheet of paper, pour in the prepared coating material and screw

the container tightly onto the spray gun.

4. Connect the front part with the rear part of the gun. (Fig. 5)

5. Mount the air hose (Fig. 4, A + B). Insert the air hose rmly into the connection of the unit and the gun handle. The position of the hose is not relevant.

6. Press the ON/OFF switch at the device.

The enclosed practice poster is ideal for familiarising yourself with operation of the spray gun. After trying out the rst spray coatings, it makes sense to test it further on cardboard or a similar surface in order to nd out the right ow rate of paint and air for the best spray pattern. Detailed information about these settings can be found in chapter 11-13.

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11. Selecting the Spray Setting (Perfect Spray 800 spray attachment)

WARNING! Danger of injury! Never pull the trigger guard while adjusting

the air cap.

With the union nut (Fig. 6, 1) slightly unscrewed, turn the air cap (2) to the desired spray setting position (arrow). Then tighten the union nut.

Fig. 7 A = horizontal at jet  for horizontal surfaces Fig. 7 B = vertical at jet  for vertical surfaces Fig. 7 C = circular jet  for corners, edges and hard-to-reach surfaces

12. Selecting the Spray Setting (I-Spray 1300 spray attachment)

WARNING! DANGER OF INJURY! Never pull the trigger guard while adjusting the air cap.

2 dierent spray jet shapes can be set by turning the adjustment ring (Fig. 8, 1)

Fig. 9 A = vertical at jet



for horizontal surfaces

Fig. 9 B = horizontal at jet



for vertical surfaces

13. Adjusting the Material Volume (Fig. 10)

Set the material volume by turning the regulator on the trigger guard of the spray gun.

- turn to the left  lower material volume

+ turn to the right  higher material volume

14. Spray Technique

The spray result depends heavily on the smoothness and cleanliness of the surface to be sprayed. Therefore the surface should be carefully prepared and kept free of dust.

•

Cover all surfaces not to be sprayed.

•

Cover screw threads or similar parts of the target object.

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HV4901

Important: Start at the edge of the area to be sprayed. Start the spray movement rst of all, and then press the trigger. Avoid interruptions within the area to be sprayed.

•

The spray movement should come from the arm, not just from the wrist. This ensures that a uniform distance is maintained between the spray gun and the spray surface during the spray operation. Select a distance of 5 - 15 cm, depending on the desired spray jet width. When you are using interior wall paint, the distance should be about 20-30 cm.

Fig. 11 A/ 11 B: CORRECT Even distance to the object.

Fig. 11 C:

INCORRECT An uneven distance will result in uneven paint

application.

•

Move the spray gun evenly cross-wise or up-and-down, depending on the spray pattern setting.

•

An even movement of the spray gun results in an even surface quality.

•

When coating material builds up on the nozzle and air cap, clean both parts with a solvent or water.

"Cross spray" when using paint with a poor covering capacity or if the surface is highly absorbent (Fig. 12).

Interior wall paint in strong colour shades should be applied at least twice (allow rst paint coat to dry rst). This will ensure good coverage.

15. Interruption of Work

Turn the device o.

•

During longer breaks, vent the container by briey opening and then closing it again.

•

Clean nozzle openings after an interruption in operation.

•

When processing 2-component varnishes, clean the device immediately.

16. Taking Out of Operation and Cleaning

Proper cleaning is the prerequisite for problem-free operation of the paint application device. No guarantee claims are accepted in case of improper or no cleaning.

Unplug the device. Vent the container in case of longer breaks and after the work has been terminated. This can be done by briey turning open and then closing the container or by pulling the trigger guard and letting the paint into the original paint

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HV4901

container.

2) Divide the spray gun. Press the hook (Fig. 5 "click") slightly downwards. Turn the gun front part and gun rear part against each other and take them apart.

Unscrew the container. Empty any remaining coating material back into the material tin.

Preclean the container and feed tube with a brush. Clean the ventilating bore (Fig.13,A).

Pour solvent or water into the container. Screw the container back on.

Do not use ammable materials for cleaning purposes.

6) Assemble the gun again (Fig. 5).

7) Turn the device on and spray the solvent or water into a container or a cloth.

Repeat the above procedure until the solvent or water emerging from the nozzle is clear.

9) Turn the device o and unplug.

10) Divide the spray gun. Press the hook (Fig. 5 "click") slightly downwards. Turn the gun front part and gun rear part against each other and take them apart.

17. Cleaning the Perfect Spray 800

spray attachment

1) Unscrew the container and empty it. Pull out the suction tub with container seal.

CAUTION! NEVER clean seals, diaphragm and nozzle or air holes of the spray gun with

metal objects. The ventilation hose and diaphragm are only solvent-resistant to a limited extent. Do not immerse in solvent, only wipe.

2) Pull the ventilating hose (Fig. 14, A) at the top from the gun body. Screw o the valve cover (Fig. 14, B). Remove the diaphragm (Fig. 14, C). Clean all the parts carefully.

3) Unscrew the union nut and remove the air cap and nozzle. Clean the air cap, nozzle seal and nozzle with a brush and solvent or water (Fig. 15).

Clean the outside of the spray gun and container with a cloth soaked in solvent or

water.

5) Assemble the parts again (see “Assembly”).

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HV4901

Assembly

The unit may only be operated with a diaphragm tted (Fig. 14, C).

1) Place the diaphragm (Fig. 14, C) with the pin facing upwards on the bottom section of the valve. Also see the marking on the gun body.

2) Place on the valve cover (Fig. 14, B) and screw it closed.

3) Place the ventilating hose (Fig. 14, A) on the valve cover and on the nipple at the gun body.

Push the nozzle seal (Fig. 16, 1) over the needle (3); the groove (slot) should point towards you.

Place the nozzle (Fig. 16, 2) onto the gun body and nd the correct position by turning it.

6) Put the air cap onto the nozzle and tighten it using the union nut.

7) Place the container seal from below on the suction tube and slide it over the collar, while turning the container seal slightly.

8) Insert the suction tube with container seal in the gun body.

18. Cleaning the I-Spray 1300

spray attachment

1) Unscrew the container and empty it. Pull out the suction tub with container seal.

CAUTION! NEVER clean seals, diaphragm and nozzle or air holes of the spray gun with metal

objects. The ventilation hose and diaphragm are only solvent-resistant to a limited extent. Do not immerse in solvent, only wipe.

2) Pull the ventilating hose (Fig. 14, A) at the top from the gun body. Screw o the valve cover (Fig. 14, B). Remove the diaphragm (Fig. 14, C). Clean all the parts carefully.

3) Remove the adjustment ring (Fig. 17, 1) carefully from the union nut (2).

4) Unscrew the union nut (Fig. 17, 2) and remove the air cap (3) and nozzle (4). Clean the air cap and nozzle with a brush and solvent or water.

Clean the outside of the spray gun and container with a cloth soaked in solvent or

water.

6) Assemble the parts again (see “Assembly”).

Assembly

The unit may only be operated with a diaphragm tted (Fig. 14, C).

1) Place the diaphragm (Fig. 14, C) with the pin facing upwards on the bottom section

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HV4901

of the valve. Also see the marking on the gun body.

2) Place on the valve cover (Fig. 14, B) and screw it closed.

3) Place the ventilating hose (Fig. 14, A) on the valve cover and on the nipple at the gun body.

Push the nozzle seal (Fig. 18, 5) over the needle (6); the groove (slot) should point

towards you.

Place the nozzle (Fig. 18, 4) onto the gun body with the recess facing downwards.

Attention: Position of needle must be congruent with the nozzle aperture. (Fig.19)

6) Put the air cap (Fig. 20, 3) onto the nozzle (4) and tighten it using the union nut (2)

7) Position the adjustment ring (Fig. 21, 1) on the union nut so that the recesses on the adjustment ring can snap into both horns on the air cap.

8) Place the container seal from below on the suction tube and slide it over the collar, while turning the container seal slightly.

9) Insert the suction tube with container seal in the gun body.

19. Maintenance

Replace the air lter depending on soiling. Unplug the power plug. Open the cover of the air lter compartment (Fig. 22, A). Clean air lter with water and leave to dry. If heavily soiled then replace both air lters (Fig. 22, B). Close the cover of the air lter compartment.

WARNING! Never operate the machine without the air lter; dirt could be

sucked in and interfere with the function of the machine.

In order to mount the gun more easily apply lubricating grease (enclosed) liberally to the O-ring at the spray attachment (Fig. 15, A).

20. Spare Parts

Spare Parts List Perfect Spray attachment (Fig. 23)

Pos. Designation Order No.

Perfect Spray spray attachment complete with 800 ml container 2352 127 1 Union nut 2352 358 2 Air cap 2352 356 3 Nozzle 2352 355 4 Nozzle seal 0417 706 5 O-ring of spray attachment 0417 308 6 Ventilating hose, valve cover, diaphragm 2304 027 7 Suction tube 0417 357 8 Container seal 0417 358 9 Container with cover 800 ml 0413 909

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HV4901

Spare Parts List I-Spray attachment (Fig. 24)

Pos. Designation Order No.

Spray attachment complete with 1300 ml container 2352 129 1 Spray jet adjustment ring 2352 366 2 Union nut 2352 362 3 Air cap 2352 360 4 Nozzle 2328 908 5 Nozzle seal (2 pcs.) 2304 433 6 O-ring of spray attachment 0417 308 7 Ventilating hose, valve cover, diaphragm 2304 027 8 Suction tube 2328 922 9 Container seal 2328 919

10 Container with cover 1300 ml

(only for I-Spray attachment)

2305 155

Spare Parts List (Fig. 25)

Pos. Designation Order No.

1 Retainer clip (for Air hose) HV4901 2352 758 2 Hose Clip HV4901 2352 756 3 Air Hose HV4901 3m+adapter 2352 752 4 Air lter HV4901 2352 754

5 Gun handle 2303 300 6 Feed hopper (3 pcs.) 2304 028

* Parts are unavailable as replacements.

21. Accessories

The new CLICK&PAINT SYSTEM with additional spray attachments and accessories oers the right tool for each work.

Accessories (not included in the delivery)

Name Order No.

HVLP handle extension For easier coating of ceilings and horizontal objects. 2307 678

Container with cover 800 ml

Ensures that the paint does not dry out and the solvent does not evaporate.

0413 909

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HV4901

Accessories (not included in the delivery)

Brilliant spray attachment incl. 600 ml container

Optimised nozzle and air guidance for brilliant paint results

0417 932

Perfect Spray 800 spray attachment incl. 800 ml. container

For a rapid paint change. For medium- and large-scale objects and furniture.

0417 914

Small-scale spray attachment incl. 250 ml container

For ligree objects, detailed and creative work.

0417 918

Perfect Spray 800 spray attachment incl. 1400 ml container

Rapid working at larger objects such as timber houses, garage doors, etc.

0417 917

Detail / Radiator spray attachment incl. 600 ml container

For inaccessible places, such as radiators, cupboard corners, recesses etc.

0417 915

I-Spray 1300 spray attachment incl. 1300 ml container

For processing interior wall paint and high-viscosity coating materials. 2321 896

Further information about the EARLEX range of products for renovating is available under www.earlex.com

22. Environmental protection

The device and all accessories and packaging have to be recycled in an environmentally friendly manner. Do not dispose of the appliance with household waste. Support environmental protection by taking the appliance to a local collection point or obtain information from a specialist retailer. Leftover paint and solvents may not be emptied into drains, the sewage system or disposed of as household rubbish. It has to be disposed of separately as special waste. Please pay special attention to the instructions on the product packaging.

23. Important Note regarding Product Liability!

Due to an EC ordinance in eect since 01.01.1990, the manufacturer is liable for his product only if all parts originate from or were approved by the manufacturer and the devices are assembled and operated correctly. The use of other accessories and spare parts can partially or completely invalidate the liability.

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HV4901

24. Correction of Malfunctions

Malfunction Cause Remedy

No coating material emerges from the nozzle

•

Nozzle clogged

•

Material volume setting turned too far to the left (-)

•

No pressure build-up in container

•

Container empty

•

Feed tube loose

•

Feed tube clogged

•

Ventilating bore (Fig.14,A) clogged

➞ Clean ➞ Turn to the right (+)

➞ Tighten container ➞ Rell ➞ Insert ➞ Clean ➞ Clean

Coating material drips from the nozzle

•

Coating material assembly at air cap, nozzle or needle

•

Nozzle loose

•

Nozzle seal worn

•

Nozzle worn

➞ Clean

➞ Union nut tighten ➞ Change ➞ Change

Atomisation too coarse

•

Material volume too large Material volume adjusting screw turned too far to the right (+)

•

Nozzle contaminated

•

Viscosity of coating material too high

•

Too little pressure build-up in container

•

Air lter heavily soiled

•

Amount of air too low

➞ Turn material volume

adjusting screw to the

left (-) ➞ Clean ➞ Dilute further

➞ Tighten container ➞ Change ➞ Turn the air volume

control to the left (+)

Spray jet pulsates

•

Coating material in container running out

•

Nozzle seal worn

•

Air lter heavily soiled

➞ Rell

➞ Replace ➞ Replace

Coating material causes "paint tears"

•

Too much coating material applied. ➞ Turn material volume

adjusting screw to the

right (-)

Too much fog of coating material (Overspray)

•

Distance to the object too large

•

Too much coating material applied

•

Amount of air too high

➞ Reduce distance ➞ Turn material volume

adjusting screw to the

left (-) ➞ Turn the air volume

control to the left (-)

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HV4901

Malfunction Cause Remedy

Paint in the ventilating hose

•

Diaphragm soiled

•

Diaphragm defective

➞ Clean the diaphragm ➞ Replace the diaphragm

Device does not function

•

Device overheated ➞ Unplug the power

plug, let the device

cool down approx. 30

minutes, do not bend

the hose, check the air

lter, do not cover the

intake slots

Poor covering capacity on the wall

•

Spray material is too cold

•

Highly absorbent surface or paint with poor covering capacity

•

Distance too large

➞ The material you are

spraying should be at

room temperature ➞ Cross spray (Fig. 12)

➞ Closer to the object

25. Technical Data

Technical Data

Power source 230 V

, 50 Hz Power consumption 760 W Double insulation

Air hose length 3.5 m Weight approx. 3.3 kg

Page 26

HV4901

WARNING

If the supply cord of this appliance is damaged, it must only be replaced by a repair shop appointed by the manufacturer, to avoid a hazard because special purpose tools are required.

WARNING! DO NOT connect the blue or brown wire to the earth terminal of the plug! The wires in this mains lead are coloured in accordance with the following code:

blue = neutral brown = live

As the colours of the wires in the supply cord of this appliance may not correspond with the coloured markings identiying the terminals in your plug, proceed as follows:

Should the moulded plug have to be replaced, never re-use the defective plug or attempt to plug it into a dierent 13 A socket-outlet. This could result in an electric shock.

 Should it be necessary to exchange the fuse in the plug only use fuses approved by ASTA in accordance with BS 1362. 5 Amp fuses may be used.

 To ensure that the fuse and fuse carrier are correctly mounted please observe the provided markings or colour coding in the plug.

After changing the fuse, always make sure that the fuse carrier is correctly inserted. Without the fuse carrier, it is not permissible to use the plug.

 The correct fuses and fuse carriers are available from your local electrical supplies stockist.

2 years guarantee

The guarantee runs for two years, counting from the date of sale (sales slip). It covers and is restricted to free-of-charge rectication of faults which are demonstrably attributable to the use of faulty materials in manufacture, or assembly errors; or freeof-charge replacement of the defective parts. The guarantee does not cover incorrect use or commissioning or tting or repair work which is not stated in our operating instructions. Wearing parts are also excluded from the guarantee. The guarantee excludes commercial use. We expressly reserve the right to full the guarantee. The guarantee expires if the tool is opened up by persons other than Earlex service personnel. Transport damage, maintenance work and loss and damage due to faulty maintenance work are not covered by the guarantee. Under any guarantee claim, there must be proof of purchase of the tool through submission of the original receipt. Wherever legally possible, we exclude all liability for injury, damage or consequential loss, especially if the tool has been used for a purpose other than that stated in the operating instructions, commissioned or repaired other than in accordance with our operating instructions or if repairs are performed by someone who is unqualied. We reserve the right to perform any repairs in excess of those stated in our operating instructions. In case of guarantee or repair, please refer to your point of sale.

Page 27

HV4901

EC Declaration of Conformity

We declare under sole responsibility that this product conforms to the following relevant stipulations:

2006/42/EC; 2004/108/EC; 2011/65/EU; 2002/96/EC Applied harmonised norms:

EN 60335-1:2012; EN 50580:2012; EN 55014-1:2006 + A1:2009 + A2:2011; EN 55014-2:1997 + Corrigendum 1997 + A1:2001 + A2:2008; EN 61000-3-2:2006 + A1:2009 + A2:2009; EN 61000-3-3:2008; EN 62233:2008

PEN

Declaración de conformidad CE

Nous déclarons sous notre responsabilité que ce produit est en conformité avec les réglementations suivantes:

2006/42/EC; 2004/108/EC; 2011/65/EU; 2002/96/EC Conforme aux normes et documents normalisés :

EN 60335-1:2012; EN 50580:2012; EN 55014-1:2006 + A1:2009 + A2:2011; EN 55014-2:1997 + Corrigendum 1997 + A1:2001 + A2:2008; EN 61000-3-2:2006 + A1:2009 + A2:2009; EN 61000-3-3:2008; EN 62233:2008

PFR

EC Déclaration de conformité

Mediante la presente garantizamos, bajo nuestra exclusiva responsabilidad, que este producto cumple con las correspondientes disposiciones:

2006/42/EC; 2004/108/EC; 2011/65/EU; 2002/96/EC Normas armonizadas aplicadas:

EN 60335-1:2012; EN 50580:2012; EN 55014-1:2006 + A1:2009 + A2:2011; EN 55014-2:1997 + Corrigendum 1997 + A1:2001 + A2:2008; EN 61000-3-2:2006 + A1:2009 + A2:2009; EN 61000-3-3:2008; EN 62233:2008

PES

Dichiarazione di conformità CE

Dichiariamo sotto la nostra esclusiva responsabilità, che il presente prodotto corrisponde alle relative disposizioni seguenti:

2006/42/EC; 2004/108/EC; 2011/65/EU; 2002/96/EC Norme armonizzate:

EN 60335-1:2012; EN 50580:2012; EN 55014-1:2006 + A1:2009 + A2:2011; EN 55014-2:1997 + Corrigendum 1997 + A1:2001 + A2:2008; EN 61000-3-2:2006 + A1:2009 + A2:2009; EN 61000-3-3:2008; EN 62233:2008

PIT

Wagner Spraytech (UK) Ltd, Guildford, Surrey, GU1 1SZ

C. Kinge Product Approvals & Compliance Engineer

Ingénieur en agrément de produit et contrôle de conformité Ingeniero de aprobaciones y conformidad de productos Tecnico addetto alla conformità e alle approvazioni dei prodotti

Page 28

HV4901

Page 29

HV4901

www.earlex.com

Not responsible for errors and changes.

Sous réserves d’erreurs et de modications.

Errores y modicaciones reservados

Con riserva di errori e modiche.

WSB Finishing Equipment BV

De Heldinnenlaan 200 3543 MB Utrecht

 +31/30/2 41 41 55  +31/30/2 41 17 87

AUS

Wagner Spraytech

Australia Pty. Ltd

14-16 Kevlar Close, Braeside, VIC 3195/Australia

 +61/3/95 87 20 00  +61/3/95 80 91 20

Adresa servisa: EL-ME-HO Horvatinčićev put 2 10436 Rakov Potok/Kroatien

/+385(-1)65 86 - 028

E-Coreco SK s.r.o.

Kráľovská ulica 8/7133 927 01 Šaľa Slovenská republika

 +421948882850  +421313700077

PUT Wagner Service

ul. E. Imieli 27 41-605 Swietochlowice

 +48/32/2 45 06 19  +48/32/2 41 42 51

J. Wagner AG

Industriestraße 22 9450 Altstätten

 +41/71/7 57 22 11  +41/71/7 57 23 23

Magyarországi szerviz Hondimpex KFT. Kossuth L. u. 48-50 8060 Mór

 +36(-22)/407 321  +36(-22)/407 852

DK/S

Wagner Spraytech Scandinavia A/S

Helgeshøj Allé 28 DK-2630 Tåstrup

 +45/43 27 18 18  +45/43 43 05 28

Makimport Herramientas, S.L.

C/ Méjico nº 6 Pol. El Descubrimiento

28806 Alcalá de Henares (Madrid)

 902 199 021/ 91 879 72 00  91 883 19 59

WSB Finishing Equipment

Veilinglaan 56-58 1861 Meise-Wolvertem

 +32/2/2 69 46 75  +32/2/2 69 78 45

SLO

Adresa servisa: GMA Elektromehanika d.o.o. Cesta Andreja Bitenca 115, Ljubljana 1000/Slovenija

 +386(1)/583 83 04  +386(1)/518 38 03

GB IT

Wagner Spraytech (UK) Ltd

Opus Park Mooreld Road Guildford Surrey GU11SZ

 01483 454666  01483 454548

Fhc Srl

Via Stazione 94, 26013 Crema (CR)

 0373 204839  00373 204845

J. Wagner GmbH

Otto-Lilienthal-Str. 18 D-88677 Markdorf

Hotline 0180 5 59 24 637

 +49/ (0) 75 44/ 505-1169

E-Coreco s.r.o.

Na Roudné 102 301 00 Plzeň

 +420 734 792 823  +420 227 077 364

Wagner France S.a.r.l.

12 Avenue des Tropiques Z.A. de Courtaboeuf 91978 Les Ulis Cedex

 0 825 011 111  +33 (0) 1 69 81 72 57