Earlex HV3500 User Manual

EARLEX SPRAY STATION HV3500

OPERATING INSTRUCTION MANUAL

BEFORE USE – PLEASE READ THE MAIN MANUAL AND

SAFETY INSTRUCTIONS. Please retain for future reference.

MANUAL DE INSTRUCCIONES

ANTES DE UTILIZARLA - POR FAVOR LEA EL MANUAL PRINCIPAL

Y LAS INSTRUCCIONES DE SEGURIDAD. Guárdelo para futuras consultas.

MODE D’EMPLOI

AVANT UTILISATION, MERCI DE LIRE ATTENTIVEMENT LE MODE

D'EMPLOI ET LES CONSIGNES DE SÉCURITÉ.

Veuillez conserver cette notice pour toute consultation future.

DO NOT RETURN TO STORE IF THIS PRODUCT HAS BEEN USED If you have any questions relating to this product please contact Earlex customer service toll free: 888-783-2612

NODEVUELVA EL PRODUCTOAL ESTABLECIMIENTO SI HA SIDO USADO En caso de dudas y preguntas relacionado con el producto contacte con el servicio Earlex llamando al teléfono gratuito 888-783-2612

NE PAS RETOURNEZ LE PRODUIT AU MAGASIN SI CE DERNIER A DÉJÀ ÉTÉ UTILISÉ Si vous avez des questions concernant ce produit merci de contactez le service client d'Earlex au 888-783-2612

Thank you for purchasing the Earlex Spray Station. We hope you enjoy the benefits this versatile paint spraying system provides. Due to it’s

benefits of low overspray, ease of spraying a wide variety of materials it can be used on multiple interior or exterior projects, arts and craft and hobby

projects and provide a great quality finish for even the most inexperienced painter.

In the event you experience any issues please do not return to store but contact our customer sevice helpline on toll free

visit www.earlex.com.

Gracias por comprar la Earlex Spray Station. Esperamos que disfrute de las ventajas ofrecidas por este versátil sistema de vaporización de pintura.

Gracias a sus ventajas de baja vaporización y facilidad de vaporizar una amplia gama de materiales puede utilizarse en múltiples proyectos

interiores o exteriores, trabajos de artesanía y proyectos de hobbys y producir un acabado de alta calidad incluso para el pintor más inexperto.

En el caso de que experimente algún problema, no devuelva el producto a la tienda, contacte con nuestra línea de asistencia al cliente de llamada

gratuita,

Merci d'avoir acheté la Spray Station Earlex. Nous espérons que vous apprécierez les avantages qu'offre ce système de peinture au pistolet. Grâce à

son émission de brouillard presque négligeable et à sa facilité de vaporiser une grande diversité de produits, il peut être utilisé pour de multiples projets

intérieurs et extérieurs, travaux artisanaux et arts décoratifs et fournit une finition de grande qualité même pour le peintre le moins averti.

En cas de problème avec l'appareil, ne le rapportez pas au magasin mais prenez contact avec notre service après-vente au

(appel gratuit) ou consultez note site Internet www.earlex.com.

888-783-2612, o visite www.earlex.com.

888-783-2612 or

888-783-2612

DIAGRAMS

HORIZONTAL VERTICALROUND

EXPLODED PARTS VIEW

Fig.1

Fig.3

Fig.2

Expert Control Technology

Fig.4

Fig.5

Fig.6

SAFETY OPERATING INSTRUCTIONS

WARNING! FIRE AND EXPLOSION HAZARD.

 CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK

IMPORTANT ELECTRICAL INFORMATION

DOUBLE INSULATED APPLIANCE

IMPORTANT: SELECTING PAINT

PARTS LIST

OR INJURY, DO NOT EXPOSE TO RAIN; STORE INDOORS.

 The materials used with this spray gun (paint, thinners etc) may

contain hazardous, harmful, explosive or corrosive materials. ALWAYS COMPLY WITH THE SAFETY INSTRUCTIONS ISSUED WITH THIS PRODUCT AND THE MATERIAL BEING USED.

 The spray gun must be used only with paints and solvents that have a

suitable flash point for spraying. If in doubt, consult the paint or solvent

manufacturer's data.

 Always ensure there is adequate ventilation when spraying.  NEVER spray near an open flame, including an appliance pilot flame.  NEVER smoke when spraying.  Always disconnect the unit from the electrical outlet when cleaning the

spray applicator.

 Always ensure the spray area is safe and free from all debris that may

present a fire or fall hazard.

 NEVER, under any circumstances, point the spray gun at another

 NEVER allow children or unauthorized users to operate or play with

the spray equipment.

 Always read the paint manufacturer's thinning instructions before use.  Always wear the correct protective face mask when spraying. We also

recommend wearing gloves, goggles and overalls.

 You must clean the spray gun thoroughly after each use.  Use only genuine manufacturer replacement parts.  Use the spray equipment only as detailed in these instructions.  Do not use the air hose or power cord to move the Spray Station unit.  Check the hoses, hose connectors and power cord frequently. Any

worn or damaged parts should be replaced immediately.

 This Spray Station is recommended for household use only.  This Spray Station is not intended for use by persons (including

children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

person or animal. In the event of an injury, seek immediate medical

attention.

EXTENSION CORDS

Your HVLP Spray Station is supplied with a power cord that is 6 feet long. Make sure your power cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will utilize. For lengths up to 50 feet, No 18 AWG extension cords should be used.

This Spray Station is a double insulated appliance and, as such, does not require three-way grounding. This product is equipped with a polarized alternating current line plug (a plug having one blade wider than the other) and does not require a grounding adapter. This plug will fit into the power outlet only one way.If you are unable to insert the plug fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact a qualified electrician for further details. Do not defeat the safety purpose of the polarized plug.

Fig.1

No.Description Part Code

1. Needle and Fluid Tip Tool V0018

2. Air Cap Ring V0001

3. Air Cap V0002

4. Spray Pattern Adjustor V0003

5. Fluid Tip V0004

6. Fluid Tip O-Ring V0005

7. Fluid Needle V0006

No.Description Part Code

8. Lip Seal - Fluid Needle V0007

9. Paint Flow Adjuster V0011

10. Paint Container Seal L0682

11. Pick-up Tube V0012

12. Paint Container V0014

13. Hose L1064

14. Filter L0058

MAINS SWITCH SHOWN IN

FF POSI-

ION

Your Spray Station can be used with a wide variety of paints, stains and coatings such as latex, deck and fence stain, sealers, varnishes, wood preservatives, enamels, oil and water-based paints and automotive paints. However, some materials cannot be sprayed so please check the recommendation of the manufacturer before buying the paint. If a material refers to brush application only then it usually cannot be sprayed.

THIS UNIT CANNOT BE USED FOR TEXTURED PAINTS. USE OF THESE MATERIALS WILL CAUSE PREMATURE WEAR, WHICH WILL VOID YOUR WARRANTY. TO OBTAIN THE BEST RESULTS FROM YOUR SPRAY STATION, PLEASE READ THE INSTRUCTIONS CAREFULLY BEFORE USE.

With any paint job you should always ensure that you have prepared your surface to get the best finish. You must ensure all surfaces are free from

SURFACE AND JOB PREPARATION

VISCOSITY & THINNING

THINNING

FILLING THE PAINT CONTAINER

OPERATION

dust, dirt, rust and grease. Lightly pressure wash decks or exterior surfaces and ensure they are dry before painting.

With pre-coated or pre-painted surfaces and lightly rub down with sandpaper to ensure a good key for the paint. With bare wood surfaces wipe with a wet rag to ensure the surface is free of dust. Even though HVLP has very little overspray it is recommended masking of edges and other areas and using a drop cloth to ensure you protect those areas you wish to remain untouched.

Viscosity is a technical term used to indicate if a liquid is thin or thick. Having the correct viscosity of paint is important to ensure the paint atomizes correctly and sprays well giving you a good quality finish. If your material is thin like water then the viscosity is said to be low, while if thick like latex interior paint then viscosity is said to be high. Viscosity is measured in seconds.

You should always test the viscosity (or thickness) of paint before spraying to see if thinning is required. The correct viscosity is important to ensure the paint atomizes correctly and sprays evenly.

Your Spray Station comes equipped with a viscosity cup The viscosity cup will help you determine the thickness of the paint. To test a liquids viscosity, dip the viscosity cup into the material and fill up to the top. Time how long it takes for the paint to empty the viscosity cup - stop when the continuous flow ends from the bottom of the cup. This will then determine if the material needs to be thinned before being sprayed.

The Spray Station 3500 has a viscosity rating of 160 seconds. If the paint has emptied the viscosity cup in less than 160 seconds then you will not need to thin your paint or material. If it is above this then thinning will be required. (see thinning section).

Paint is “thinned” by adding the substance upon which the paint is based. If it is water-based paint then water is added; if oil based then mineral spirit or manufacturer’s recommended thinner. If the paint requires thinning, start with a 10% dilution of the paint. To do this, partially fill a container with one quart of paint. The viscosity cup supplied with the unit holds 1/10 of a quart. Block the hole in the viscosity cup with your finger and fill up with the required thinner.Add the thinner to the paint and stir, and re-measure the viscosity. If the paint requires additional thinning, repeat this step by adding 5% (5% will be equal to half a viscosity cup) with the required thinner until desired viscosity is achieved.

If mixing larger batches of paint, for instance a gallon then add four viscosity cups of appropriate thinner which is approximately 10% of a gallon. If further thinning is required repeat by adding two viscosity cups (approx 5% of a gallon) until desired viscosity is achieved.

We would also recommend you follow the paint/coating manufacturer’s guide for thinning in conjunction with a spray gun. If in doubt please contact the manufacturers of the paint.

As some paints, wood preservatives and other sprayable materials contain particles that have differing qualities or you may be using an old paint, we recommend that you filter your material when filling the paint container of the spray gun or backpack, through either a funnel with a filter on it or through hosiery. This will ensure that no large particles enter the paint container, so preventing blockages and providing you with trouble-free spraying.

Fill the paint container ( into the base of the spray gun body. Screw the paint container onto the spray gun body tightly.

ALWAYS MAKE SURE THAT THE TURBINE IS ON A STABLE SURFACE AND FREE FROM DUST AND DEBRIS OR LIQUIDS.

Connect the hose (

FROM THE SPRAYING AREAAS POSSIBLE TO PREVENT PAINT CONTAMINATING THE MOTOR. MASK ANY AREA YOU DO NOT WISH TO SPRAY.

Tip: If you are spraying a ceiling angle the pickup tube (11) to the rear of the container or if you are spraying a floor surface angle the pickup

tube to the front of the container. This will ensure you spray as much material as possible in the container before you need to refill the container.

Uncoil the air hose and attach it to the back of the spray gun and the other end to the Spray Station.

Uncoil the power cable and plug in to the electrical outlet.

An airtight seal is essential for the correct operation of this spray gun. Before operating the unit please ensure that the paint container ( fixed to the spray gun body and the the gasket is in place.

12) with the material to be sprayed. DO NOT OVERFILL above the start of the threaded neck. Push the pick-up tube (11) firmly

13) to the back of the spray gun. Connect the power cord in to the electrical outlet. ALWAYS KEEP THE TURBINE AS FARAWAY

12) is securely

Once you have set up and are ready to spray, turn the unit on. You will recognize the sound to be similar to that of a vacuum cleaner. Air will continually flow through the front of the gun but no paint will be sprayed until the trigger on the spray gun is pulled.

We recommend you spend some time practicing on cardboard, newspaper or scrap wood to familiarize yourself with how the spray gun

STARTING TO SPRAY

TECHNIQUE

TOP TIPS

works and the flow rate (i.e. how fast the material will spray ) before starting any work regardless of experience level.

Start with the paint flow dial (4) at its minimum setting so the trigger can not be pulled. Do not forget that the paint flow adjuster controls the quantity of paint sprayed. The spray gun will allow you to have great control for the spraying.

The gun has 3 spray patterns which can be changed by the external spray pattern adjuster from either a horizontal oval fan pattern, to a round detailed pattern to a vertical fan pattern. When adjusting through patterns you will notice the oval fan pattern width reduce and increase as it moves from horizontal to vertical positions. This is useful when you have particular size items you need to spray. The maximum width you can spray is 8” down to 1” on the round pattern.

Horizontal oval fan pattern – is ideal for spraying up and down and for edges left to right (Fig.2).

Vertical oval fan pattern – is ideal for spraying left to right and for edges top to bottom (Fig.2).

Round Spray – is ideal for detailed areas or small objects (Fig.2).

Spraying with your Spray Station is very intuitive and through a little practice you will very quickly become a good sprayer.

When practicing – adjust the paint flow dial (Fig.4), and spray patterns to see the effect this has.

It is recommended you spend some time practicing on cardboard to familiarize yourself with how the spray gun works and the flow rate of the how fast the material. When spraying always keep your arm at the same distance from the surface as possible and avoid moving your wrist as this will help give you an even paint distribution. You should spray a maximum of 10”-12” from a surface, this will give you your maximum spray width. The most commonly used technique for painting a large surface is the ‘crisscross’ technique, i.e. you spray the paint in a horizontal strip and then cross over these strips by spraying the paint in vertical strips. When spraying always keep your arm at the same distance from the surface as possible and avoid moving your wrist as this will help give you an even paint distribution.

BE CAREFUL NOT TO APPLY TOO MUCH PAINT IN THE SAME AREA AS THIS WILL LEAD TO SAGS AND DRIPS – APPLYING LIGHT COATS IS ALWAYS BETTER UNTIL YOU GAIN CONFIDENCE AS YOU CAN ALWAYS GO BACK OVER WHAT YOU HAVE SPRAYED.

The most commonly used technique for painting a large surface is the ‘crisscross’ technique, i.e. you spray the paint in a horizontal strip and then cross over these strips by spraying the paint in vertical strips.

1) To achieve a horizontal strip adjust to the horizontal position then pull the trigger and move your arm up and down (Fig.3).

2) When you get to the end of the line, release the trigger for a moment and then spray the product in the opposite direction slightly over lapping the last strip you have sprayed (Fig.3).

3) Next, to achieve a vertical strip adjust the spray direction plate to the horizontal position then pull the trigger and move your arm up and down over the horizontal strips you just have sprayed slightly overlapping the last strip you have sprayed (Fig.3).

HINT: HVLP technology produces warm air through the air cap allowing the paint to dry quicker which can enhance the final effect and allow you to

apply additional coats if necessary much sooner although you should follow the paint manufacturers recommended drying/curing times where possible.

 Always test spray onto cardboard to set up the gun as the flow rate will vary dependant on what you are spraying.

 Evenly control the speed of movement of the spray gun. A fast speed will give a thin coat and a slow speed will give a heavy coat.

 If spraying small areas or objects, keep the paint flow dial low as this will avoid excessive use of paints and will minimize overspray.

 Avoid stopping and starting when spraying a surface as this can lead to too much or not enough material on a surface.

 To ensure edges are covered, commence spraying just to the side or above/below the area being sprayed.

 If using a latex paint regularly wipe the needle/tip to ensure the airflow and paint flow are not restricted.

 Do not spray outside when humidity is above 60% or temperature is above 90˚F or below 45˚F.

 Remove the paint container (12).

CLEANING INSTRUCTIONS

SPRAY GUN

AFTER USE

FLUID TIPS AND NEEDLES

FLUID TIP AND NEEDLE

TURBINE UNIT

 Pour any leftover paint into its container so that it can be used for the future. Pull the trigger to allow paint to run out of the pick-up tube (11).  Pour a quantity of the respective thinner into container, shake the spray gun lightly, reassemble the spray gun, then spray this liquid though the

spray gun. Repeat this until the thinner being sprayed is coming through with no traces of paint.

 Clean any traces of paint off the outside of the spray gun.  Clean the paint container gasket (10).  Unscrew air cap ring (2).  Remove the air cap (3).  Remove the spray direction plate (4).  Using the needle and fluid tip tool - pincer end A (1) remove the fluid tip (5).  Insert the needle and fluid tip tool end B (1) into the inner tube and unscrew the needle anticlockwise, then pull to release the needle.  Place all of these items into a container and clean, then using a brush and the respective thinners.  Clean the inside of the body of the spray gun.  Thoroughly dry all parts before reassembling.  Reassemble parts in reverse order.  Ensure the air cap ring (2) is fully tightened and the fluid tip is pushed into place so that the spray gun needle will shut off.

NB: Ensure the spray direction plate is free to move. If necessary loosen the air cap ring (2) slightly.

 Unscrew air cap ring (2).  Remove the air cap (3).  Remove the spray direction plate (4).  Using the needle and fluid tip tool - pincer end A (1) remove the fluid tip (5).  Insert the needle and fluid tip tool end B (1) into the inner tube and unscrew the needle anticlockwise, then pull to release the needle.  Place all of these items into a container and clean, then using a brush and the respective thinners.  Clean the inside of the body of the spray gun.  Thoroughly dry all parts before reassembling.  Reassemble parts in reverse order.  Ensure the air cap ring (2) is fully tightened and the fluid tip is pushed into place so that the spray gun needle will shut off. NB: Ensure the

spray direction plate is free to move. If necessary loosen the air cap ring (2) slightly.

 NEVER DISPOSE OF PAINTS OR SOLVENTS DOWN THE DRAIN. ALWAYS USE YOUR LOCAL WASTE COLLECTION SITE.  The motor unit itself does not require any specific maintenance apart from checking that the filter is not clogged up (the filter can be removed and

washed). The filter can be found in the base of the motor unit.

HINT: Before removing or re-inserting the needle and fluid tip ensure the spray gun has been flushed through with water or the appropriate thinner

so the inner tube is clean.

HINT: When done immediately, the cleaning operation can take you less than 5 minutes. If taking a break, leave the spray gun in a plastic bag to

prevent the paint from drying.

The turbine unit only requires minimal maintenance.

 Ensure its filter (14) element is kept clean at all times.

This is the filter underneath the outlet body of the turbine. Disconnect the unit from the outlet, turn on it’s side and remove foam material. This can be washed out if necessary and replaced when dry. From time to time this filter will need replacing.

 The hose is stored by coiling it between the motor housing and hose cover.  The power cord is stored by wrapping around the base of the unit and locating the plug in the space at the back of the unit.

Place the gun into the slot on the top of the turbine near the handle using the storage adaptor.

The fluid tip and needle that is supplied with your spray gun is ideal for most applications, however if you want to use you Spray Station to achieve a finer finish when spraying a material such as polyurethane, varnish or lacquer we recommend you invest in a fine finish tip and needle see chart below. Tips and needles may be obtained from the dealer where you purchased your Spray Station from, if not you can call our toll free number

888-783-2612 to purchase these directly.

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