Dynalco UM-600 User Manual

5450 NW 33rd Ave, Suite 104
Fort Lauderdale, FL 33309
3211 Fruitland Ave
Los Angeles, CA 90058
UM-600
6-Channel Monitor
Installation and Operation Manual
Rev. G
P/N145F-12990
PCO – 00007462
(c) Copyright 2014, Dynalco Controls
All Rights Reserved
Published: April 22, 2014
IMPORTANT - PLEASE READ BEFORE PROCEEDING!
This manual applies to all Version2 UM-600 Monitors.
The Dynalco model UM-600 is designed for reliable and rugged operation on engines, turbines, pumps, compressors and other machinery for accurate process measurement and protection. This product has been designed and tested to meet the demands required in many industrial and hazardous locations meeting critical CSA standards. The performance is directly related to the quality of the installation and knowledge of the user in operating and maintaining the instrument. To ensure continued operation to the design specifications, personnel should read this manual thoroughly before proceeding with installation, operation and maintenance of this instrument. If this product is used in a manner not specified by Dynalco, the protection provided by it against hazards may be impaired.
WARNING
Failure to follow proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.
For clarification of instructions in this manual or assistance with your application, contact Dynalco at (800) 368-6666 or (954) 739-4300 or send email to
customerservice@dynalco.com
Additional manuals and CSA certificates are available at www.dynalco.com
Follow all warnings, cautions, and instructions marked on and supplied with the product.
Use only qualified personnel to install, operate, program and maintain the product.
Educate your personnel in the proper installation, operation, and maintenance of the product.
Install equipment as specified in the installation section of this manual. Follow appropriate local and national codes. Only connect the product to power sources and end devices specified in this manual.
Any repair is only to be performed by Dynalco using factory documented components. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process.
All equipment doors must be closed and protective covers must be in place unless qualified personnel are performing maintenance.
Shutdown / alarms should be tested monthly for proper operation (see page 14)
Please see page 22 for CSA specific installation instructions.
1
System Overview
The Dynalco model UM-600 is a universal monitor capable of reading up to 6 input channels, calculating differential values, providing alarm / shutdown outputs as well as allowing all parameters to be logged to an internal flash memory. An RS-485 Modbus link for communications to a DCS or PLC is also provided.
Basic operation:
The UM-600 will be in “stopped” mode until a run indication is sensed. This is selectable as either a contact closure or magnetic pickup input. Once “running” mode is sensed, the UM­600 will read all inputs at a rate of 100 msec per channel. If any input crosses either an over or under threshold, the unit will invoke a flashing red LED on the front panel as well as an output trip (solid-state relay) that can be used for alarm or shutdown. Any trips will also cause the UM-600 to date / time stamp whenever a trip threshold is crossed. The monitor will log the last (10) alarm events for each channel input. These may be viewed on the front display.
Data Logging:
The UM-600 also allows data logging of any monitored values where they will be saved to an internal flash memory. Memory is sufficient to hold up to 500,000 data values with date / time stamp. When the UM-600 receives an engine run signal (either contact closure or mag pickup signal) the unit begins monitoring all enabled inputs. Following that, the monitor will begin logging data as configured. The logged data is temporarily saved to RAM memory which holds 56 logged values. The logged values remain in RAM until any of (3) events occur:
1) The RAM is full.
2) The monitor receives an engine stop signal.
3) The user initiates a “Stop Logging” command.
Following any of the above events, the data in RAM is transferred to the non-volatile flash memory. These values can be downloaded at any time to a PC using Dynalco’s download cable and Log Reader software.
IMPORTANT - Input Power Requirements:
It is important that the input supply power be a reliable source with battery backup if needed. If input power is interrupted or disconnected while the monitor is logging data, any data that has not yet been stored to flash memory may be lost. This manual contains information on page 14 that describes the steps required to safely disconnect power without risk of losing data.
2
Additional Features
5 - Digit Hourmeter Function (non-resettable)
Engine RPM Display
Fully programmable from front keypad
¼ DIN package (3 ½” width X 3 ½” height) for panel mount
Specifications
Input Types J or K type thermocouple (ungrounded)
4 - 20 mA 0 – 1 VDC 0 - 5 VDC
0 – 10 VDC Digital Input Closure to ground indicates run condition (or use pulsed input) Pulsed Input Magnetic pickup input for RPM display & to indicate run condition Alarm Outputs 2 Digital Outputs rated @ 0.15 A / 48 VDC Input Power 10 – 36 VDC Display Backlit Graphic Display Data Logging Internal Flash Memory to retain data logged values w/ date & time stamp Communications Modbus Connections Two-Part Terminal Blocks Operating Temperature Range - 40 to + 70 Deg C Certification CSA Class I, Division 2, Groups A, B, C, D
User Interface
The UM-600 is configured via the keypad on the front panel which includes a graphical backlit LCD display capable of displaying alpha numeric values and custom engineering units of measure. The keypad implements a menu system, which is navigated using the up, down, left, right, enter and escape buttons. The backlight will turn off after ten minutes of inactivity and will turn on when any of the keys are pressed.
Installation:
The UM-600 monitor is a standard ¼ DIN package, designed to be panel mounted. The cutout dimensions are shown below.
3
The UM-600 has integral mounting clips for securing into the panel. The following drawings illustrate the mounting procedure.
4
Terminal Connections
PIN
Description
PIN
Description
All connections are made via the removable connectors on the back of the unit.
1 GND (Power Gnd) 13 Channel 1 (-) 2 VIN (10 – 36 VDC input) 14 Channel 1 (+) 3 GND (mag pickup input) 15 Channel 2 (-) 4 RPM + (mag pickup input) 16 Channel 2 (+) 5 Receive Data (-) 17 Channel 3 (-) 6 Receive Data (+) 18 Channel 3 (+) 7 Transmit Data (-) 19 Channel 4 (-) 8 Transmit Data (+) 20 Channel 4 (+) 9 Alarm 1 21 Channel 5 (-) 10 Alarm 1 22 Channel 5 (+) 11 Alarm 2 23 Channel 6 (-) 12 Alarm 2 24 Channel 6 (+)
Also used for USB download
cable assembly p/n 270A-13020
(see page 15)
See page 21 for complete wiring information.
Terminal screws to be tightened to 4 inch-pounds torque.
5
Outline Dimensions
6
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