Dynalco SWTD-1000 User Manual

SWTD-1000
Speed Switch / Transmitter
Operating Manual
3690 NW 53rd Street • Fort Lauderdale, FL 33309 • Ph 954-739-4300 • Fax 954-486-4968 • www.dynalco.com
TABLE OF CONTENTS
1. Safety Instructions 1
2. Product Features 1
3. Specifications 2
3.1 General 2
3.2 Inputs 3
3.2.1 Analog Sensor Connection (Sign) 3
3.2.2 Digital Sensor Connection (IQ) 4
3.2.3 Sensor Supply 4
3.2.4 Binary Input 5
3.3 Outputs 5
3.3.1 Analog Output 5
3.3.2 Relay 6
3.3.3 Open Collector Output 6
3.4 Data Communication 6
3.4.1 Serial Interface (RS 232) 6
3.5 Environment 6
3.5.1 Climatic Conditions 6
4. Principle of Operation 7
4.1 General 7
4.2 Machine Factor 8
4.2.1 Displaying other Physical Values 8
5. Installation 9
6. Connections 9
6.1 Front View 9
6.2 Terminals 10
7. Hardware Configuration 11
7.1 Analog Sensor Input (Sign) 11
7.2 Digital Sensor Input (IQ) 11
8. Configuration with PC Software 12
8.1 Software Concept 12
8.2 PC Communications 12
8.3 PC Software Settings 12
8.3.1 Interface (Settings Æ Interface) 12
8.3.2 Display Interval (Settings Æ Display Interval) 12
8.4 Param eter List and Ranges 13
8.5 Parameters 14
8.5.1 System Parameters (Configuration Æ System) 14
8.5.2 Sensor Parameter (Configuration Æ Sensor) 14
8.5.3 Analog Output (Configuration Æ Analog Output) 15
8.5.4 Limit (Configuration Æ Limit) 15
8.5.5 Relay parameter and selection of Parameter set 16
9. Operating behavior 17
9.1 Power on 17
9.1.1 Analog Output 17
9.1.2 Relay Output 17
9.2 Measurement 17
9.2.1 The adaptive Trigger Level 17
9.2.2 Signal Failure 18
9.3 Functions 18
9.3.1 Limits and Window Function 18
9.3.2 Parameter Set A and B 18
9.3.3 Relay Hold function 18
9.3.4 Push-Button 18
9.3.5 Binary Input 19
9.4 Fault Behavior 19
9.4.1 Sensor Fault (Sensor Monitoring) 19
9.4.2 System alarm 19
9.4.3 Alarm 19
9.5 Power supply interruption 19
10. Mechanical Construction / Housing 20
11. Accessories 20
Operating Instructions SWTD-1000 DYNALCO
1. Safety Instructions
SWTD-1000 may only be connected by trained & compete nt per so n ne l. Before opening the SWTD-1000 (Hardware configuration) the unit must be disconnected
from circuits that may exhibit dangerous potentials. The instructions in this operating guide m ust be strictly adhered to. Not doin g so may cause harm to
personnel, equipment or plant. Instruments in a doubtful condition after electrical, climatic or mechanical overload must be immediately
disconnected and returned to the manufacturer for repair.
2. Product Features
The SWTD-1000 measures and monitor fr equencies (speed proportional values) in the range 0 to 35,000 Hz.
The following are available:
1 Current output
1 Sensor frequency output
1 Relay
2 Limits
2 Parameter sets – selectable via binary input
Sensor monitoring
System monitoring
This product is configured via SWTD-1000 PC configuration software. All settings are in revolutions per minute (RPM).
1//
Operating Instructions SWTD-1000 DYNALCO
3. Specifications
3.1 General
SWTD-1000
Lowest measuring range 0 . . . 1.000 Hz Highest measuring range 0 . . . 35.00 kHz Minimum Measuring time (Fixtime) Effective Measuring time Is based on the minimum measuring time (Fixtime) an d the measured
Selectable values: 2 / 5 / 10 / 20 / 50 / 10 0 / 200 / 500ms 1 / 2 / 5 Seconds.
frequency.
Input frequency period < Fixtime
End of Fixtime
Input frequency
Input period
Fixtime
typically: t max: t
= Fixtime
effective
= 2 x Fixtime
max
Input frequency period > Fixtime
End of Fixtime Ensuing edge
Input frequency
Fixtime time
Period of input signal
max: t
max
= 2 x input frequency period
In the event of sensor signal failure: t
= Fixtime + (2 x last input fre quency period)
effective
Resolution 0.05 % Power supply range 10...36 VDC Power consumption 10 V : 2.3 W
24 V : 2.6 W 36 V : 3.0 W
PSU failure bridging 16 V : 4 ms
24 V : 25 ms 36 V : 75 ms
Isolation Galvanic isolation between:
Power supply,
Sensor input incl. sensor supply, Binary input, Serial interface
Analog output
Relay output
Open collector output
Isolation voltage 700 VDC / 500VAC
time
2//
Operating Instructions SWTD-1000 DYNALCO
3.2 Inputs
3.2.1 Analog Sensor connection (Sign)
Frequency range (-3dB) 0.01 Hz / 35 kHz Input impedance 30 K Input voltage
Max. 80V
100
10
1
Input voltage [Veff]
rms
Max. frequency against input voltage
O.K.
0.001
NOT O.K.
0.01
Trigger: 500mVpp Trigger: 20mVeff
0.1
1
10
Frequency [Hz]
100
1000
10000
100000
Minimum positive pulse width - digital signals Input voltage
0.1
0.01
Signal voltage [Vpp] 0.5 1 2.5 5 10 20
Min. pulse width [µs] 2000 667 333 200 166 125
Integrated pull-up 820 Ohm to +V of the sensor supply (with Ju mp er J1) Trigger level adaptive Trigger level.
Configurable with Jumper J2:
250mV … 6.5V (>500mVpp) [Factory configuration ]
28mV … 6.5V (>20mV
rms
)
Screen A terminal is provided for the sensor cable screen. This terminal is connected to
the sensor supply 0V. (0VS)
Sensor monitoring 1 of 3 settings may be configured via software:
No Sensor Monitoring
Monitoring of powered sensors
Also for 2 wire sensors supplied via the Pull-up resistor (Jumper J1) ].
[ Æ The sensor is considered to be defective if the sensor current consumption falls outside of I
= 0.5…25 mA
I
min.
I
= 0.5…25 mA
max.
min
and I
Monitoring of non powered se nsors
For 2 wire sensors such as electromagnetic sensors.]
[
.
max
Æ The sensor is considered to be defe ctive if the circuit is disconnected.
3//
Operating Instructions SWTD-1000 DYNALCO
3.2.2 Digital Sensor Connection (IQ)
Frequency range (-3dB) 0.01 Hz / 35 kHz Input impedance 46 K Input voltage Max. ± 36V peek Minimum pulse width Min. pulse width 1.5 µs Trigger level
min.U
max.U
= 1.6 V
low
high
= 4.5 V
Screen A terminal is provided for the sensor cable screen. This terminal is connected to
the sensor supply 0V. (0VS)
Sensor monitoring 1 of 2 settings may be configured via software:
No Sensor Monitoring
Monitoring of powered sensors
[
Also for 2 wire sensors supplied via the Pull-up resistor (Jumper J1) ]. Æ The sensor is considered to be defective if the sensor current consumption falls outside of I
= 0.5…25mA
I
min.
I
= 0.5…25mA
max.
min
and I
max
.
3.2.3 Sensor Supply
SWTD-1000
+14 V , short circuit proof +5V , short circuit proof
SWTD-1000 SWTD-1000
Current
[mA]
Voltage
[V]
Voltage
[V]
0 14.29 5.50 1 14.23 5.41
5 14.13 5.30 10 14.04 5.21 15 13.95 5.10 20 13.86 5.03 25 13.79 4.94 30 11.85 4.86 35 10.45 4.78 40 9.32 4.69 45 8.35 4.59 50 7.58 4.20 55 6.98 3.90 60 6.48 3.62
If the current limit activates, the sensor supply must be disconnected to reset the protection.
4//
Operating Instructions SWTD-1000 DYNALCO
3.2.4 Binary Input
Use For external selection of Parameter set A or B.
Logic 1 = Parameter set A (Relay control A)
Logic 0 = Parameter set B (Relay control B)
Levels Logic 1 = V > +3.5V
Logic 0 = V < +1.5V Reference Sensor supply 0V Max voltage 36V Input resistance
R
min
= 10KΩ
Circuit Internal pull up resistance to 5V
Shorting the binary input to the sensor 0V
parameter set A B
+Bin
pushbutton
5 volts
SWTD-1000
analysis
creates logic 0.
OVS
3.3 Outputs
3.3.1 Analog Output
Type Current Load Max. 500 Ohm Open circuit voltage Max. 12V
Operating mode
SWTD-1000
0…20 / 4…20 mA
[mA]
21 20
4...20mA mode
12
4
0...20mA mode
0
initial value final value
Transfer functions Normal or Inverse (rising or falling characteristic)
output
normal
speed
output
invers
Resolution 12 Bit (4096 steps) Max Linear error 0.1 % Accuracy 0.5 % of the full range value. Damping Hardware 11 ms + Software setting (Configuration) Temperature Drift
Typically ± 100 ppm/K, max. ± 300 ppm/K Reaction time Effective measuring time + 7.5ms
(minimal measured
speed
value)
speed
[rpm]
5//
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