Dynalco SST2000A, SST-2000H Installation And Operation Manual

3211 Fruitland Ave
Los Angeles, CA 90058
SST2000 Series
Universal Speed Switch & Speed Transmitter
Rev. C
P/N: 145F-11761
PCO – 00010383
(c) Copyright 2016, Barksdale, Inc.
All Rights Reserved
Published: Oct 20, 2016
ii
IMPORTANT - PLEASE READ BEFORE PROCEEDING!
The Dynalco SST2000 series speed switch / transmitter is designed for reliable and rugged operation. This product has been designed and tested to meet the demands required in many industrial and hazardous locations meeting critical CSA standards. Performance of this product is directly related to the quality of the installation and knowledge of the user in operating and maintaining the instrument. To ensure continued operation to the design specifications, personnel should read this manual thoroughly before proceeding with installation, operation and maintenance of this instrument. If this product is used in a manner not specified by Dynalco, the protection provided by it against hazards may be impaired. Dynalco® is a Barksdale® brand.
WARNING
Failure to follow proper instructions may cause any one of the following situations to occur: Loss of life;
personal injury; property damage; damage to this instrument; and warranty invalidation.
For clarification of instructions in this manual or assistance with your application, contact Dynalco as
below: Tech Support:
Technical-dynalco-support@barksdale.com or 1-866-227-8528
Customer Care: Sales-Dynalco@barksdale.com or 1-800-835-1060
Or by mail: Barksdale Inc. Barksdale® and Dynalco® Products 3211 Fruitland Ave Los Angeles, CA 90058
Additional manuals and CSA certificates are available at
www.dynalco.com
Follow all warnings, cautions, and instructions marked on and supplied with the product.
Use only qualified personnel to install, operate, program and maintain the product.
Educate your personnel in the proper installation, operation, and maintenance of the product.
Install equipment as specified in the installation section of this manual. Follow appropriate local and
national codes. Only connect the product to power sources and end devices specified in this manual.
Any repair is only to be performed by Dynalco using factory documented components. Tampering or
unauthorized substitution of parts and procedures can affect the performance and cause unsafe
operation of your process.
All equipment doors must be closed and protective covers must be in place unless qualified personnel
are performing maintenance.
Trademarks
SST-2000A/H, SST-2200A and SST-2400H are trademarks of Dynalco.
Specifications and information herein are subject to change without notice. Dynalco reserves the right to make changes to the equipment described herein to improve function or design. Although the information contained in this manual has been carefully reviewed and is believed to be reliable, Dynalco Controls does not assume any liability for special, i ndirect, incidental, or consequential damages arising out of the application or use of the equipment described herein. Warranty is limited and cannot exceed the price paid for the product upon which the warranty is based.
(c) Copyright 2016, Barksdale, Inc.
Contents
Chapter 1 Getting Started 1
About your speed switch ........................................2
Models......................................................4
Features .....................................................4
Specifications .................................................5
Chapter 2 Installing the SST-2000A/H 9
Mounting the unit ............................................10
About Electrical Connections ...................................10
Connecting Signal Inputs.......................................11
Chapter 3 Powering External Devices 13
Powering an SPD-100, SPD-700, or other frequency instruments ........14
Using DPM-105 meters as external speed indicators ..................14
Powering Zero Velocity Pickups and Other Loads ...................16
Driving an SPV-200 Solenoid Pneumatic Valve .....................17
Chapter 4 Calibrating the Speed Switch 19
Locating the programming switch instructions ......................20
Changing the full-scale input frequency range .......................21
Input frequency range less than 80 Hz full-scale ......................21
Input frequency range greater than 20,000 Hz full-scale ................21
Calibrating the SST-2000A/H ...................................22
Calibrating the 4-20 mA Proportional Output .......................24
Programming Set Points and Relays ..............................25
Adjusting Signal Sensitivity .....................................27
Response Time ..............................................28
Adjusting Individual Set Points ..................................28
Verifying Set Point Values ......................................31
Adjusting Set Point Values .....................................32
iii
Chapter
1
Getting Started
Chapter 1
About your speed switch
WARNING
When the SST-2000A/H Series Speed Switch/Transmitter is used as the primary overspeed shutdown device, it must be tested regularly.
The SST-2000A/H series is a speed switch and signal transmitter that provides alarm set points for over- and underspeed control for sequential, startup, and shutdown switching for:
t
engines
t
machines
t
I/P drivers
t
instrumentation
t
process control
t
recording
t
measurement
How it works
The SST-2000A/H accepts a full-scale frequency input value from 0–0.1 Hz (6 pulses per minute) to 0–50,000 Hz. Standard: 0–80 Hz to 0–20,000 Hz.
Examples of input devices include:
The speed switch converts frequency input (speed, rate) into linear proportional dc outputs:
It provides 0, 2, or 4 relay trip set points (depending on the model)
t
passive or active magnetic pickups
t
shaft encoders
t
contact closures
t
flow meters
t
photocells
t
0–1 mA (standard - meter out)
t
4–20 mA (standard - proportional out)
t
0–5 Vdc (switch selectable)
t
0–10 Vdc (switch selectable)
2
3.13
7.9
7.75 19.7
8.25
21
1.81
4.6
3.75
9.5
4X
.25
0.64
DIMENSIONS IN INCHES[CM]
Physical Dimensions
Getting Started
3
Fig. 1-1
Top and side views of the
SST-2000A/H. Dimensions in inches and (centimeters). Special explosion proof housings kits (complete with mounting hardware) are also available. See XP rated housings on page 6.
Chapter 1
Models
Features
Model
A series – standard relays
SST-2000A 0 CSA: general certification LR 92270
SST-2200A 2
SST-2400A 4
H series – hermetically sealed relays
SST-2000H 0 CSA: Class I, Div. 2, Grp. D, LR 45322*
SST-2200H 2
SST-2400H 4
* Approval contingent upon housing an SST-2000H series device in a CSA-certified enclosure.
Signal Sources
No. Of
Set Points
Field-programmable for: sensors, including contact closure input, magnetic pickups, ac generators, contact closures, photocells.
3rd Party Certification(s)
ABS: type approval
CE: 89/336/EEC, Light Industrial
CE: 72/23/EEC, Low Voltage Directive
CE: 89/336/EEC, Light Industrial
CE: 72/23/EEC, Low Voltage Directive
Input Frequency
Alarm Set Points
Alarm Settings
Alarm Disable
Alarm Reset t Momentarily reset all latched alarms
Set Point Verification
Proportional Outputs
Output Power
t Full-scale values from 0–0.1 Hz (6 pulses/minute) to 0-20 kHz.
t Field-adjustable range and sensitivity control.
0 SST-2000A/H (when only proportional output is required)
2 SST-2200A/H
4 SST-2400A/H
Alarms are field-configurable for overspeed, underspeed, energize, de-energize, latch, auto-reset.
Disable all alarms (for startup conditions and special functions)
t Permanently converts all latching alarms to auto-reset
Integral VERIFY permits viewing and setting of set point value without actuating the relays. Requires an external meter.
0–1 mA and 4–20 mA (standard)
0–5 Vdc or 0–10 Vdc (field-selectable)
Repeater output drives counters and self-powered tachometers. Regulated 14 Vdc output powers active pickups, accessories, and meters (e.g. DPM-105; MTH-103D; SPD-100L; LST-100L).
Output Range
4
Current source up to 50 mAdc output always included.
Specifications
Electrical
Getting Started
Input Signal Frequency Range
t 0-20 kHz (standard) (field-adjustable)
t 0-0.1 Hz (special order)
t 0-80 Hz (special order)
t 0-50K Hz (special order)
Waveforms t Accepts pulsed, sinusoidal, square, TTL, or CMOS
Input Signal Sensitivity
Input Impedance
t 25 mVrms (typical factory setting)
t 5 mVrms to 100 mVrms (field-adjustable)
t 50 Vrms (maximum for standard units)
t 1.0 volt threshold (requires input signal desensitizing)
t Nearly infinite at low signal levels
t 10 k (min.) at signals exceeding +15.0 V peak, –1.0 V peak
Power Input t 115 Vac ±10%, 47-420 Hz
t 22–30 Vdc, maximum 5 W or 150 mAdc
t 220 Vac, 50/60 Hz (optional)
Proportional Output
t 0–1 mAdc (standard)
t 4–20 mAdc (standard)
t 0–5 Vdc or 0–10Vdc (field-selectable; for external load
resistance of 20 k or higher)
t Custom ranges available
MAXIMUM LOAD
t 1 k with 115/ 220 Vac or 30 Vdc power
t 750 ohms with 22 Vdc power
t linear between 22 and 30 Vdc
Output Current Independent of load resistance up to the rated load resistance
Span/zero adj. ±5% (minimum) of fuIl-scale
Auxiliary Meter Output
Proportional 0–1 mAdc, filtered, for meter or recorder loads up to 750 .
Supply Output Regulated +14 Vdc ±5%; 40 mAdc (maximum load)
Repeater
Square wave 14 V peak-to-peak, zero based, positive going
Output
Output Ripple
0.1% of full-scale maximum over 10% to 100% of full-scale.
and Noise
Response Time 150 milliseconds, 10% to 90% rise (standard). Full-scale
frequency ranges below 80 Hz are proportionally slower.
Linearity 0.1% of full-scale (0.05%, typical), all outputs.
Stability Less than 0.05% of full-scale change with a 10% change in
supply voltage. Temp. coeff. ±0.01% per °F (±0.018% per °C)
5
Chapter 1
Relays
Logic Field-programmable by switches for:
t overspeed/underspeed
t energize/de-energize
t latch/auto-reset
t SPST/DPDT (2 DPDT set points maximum)
A Series Contact Rating
t 6.0 A @ 28 Vdc or 115 Vac (resistive)
t 2.0 A @ 220 Vac
t 1.0 A into 500 mH for up to 100,000 cycles
t SPDT*
*For DPDT, Relays 1 & 3 and 2 & 4 work together as separate DPDT trips.
H Series Contact Rating
t 5 A (resistive) @ 24 Vdc
t 1.0 A @ 120 Vac
t 0.5 A @ 220 Vac
t SPDT*
*For DPDT, Relays 1 & 3 and 2 & 4 work together as separate DPDT trips.
Alarm Set
t Adjustable, 25-turn cermet potentiometers
Points
Hysteresis t 1% of full-scale frequency
Isolation Transformer
t Optional. Isolates the transmitter input from the probe or
sensor.
XP Rated Housings (optional)
ENC-6210 XP Cast Housing: 8”H x 10”W x 5” D; 100’s window + P-button
UL/CSA Class I, Groups C,D
Class II, Groups E,F,G
NEMA 3,4
ENC-6311 XP Cast Housing: 8”H x 10”W x 5” D; 100’s window
UL/CSA Class I, Groups B,C, D
Class II, Groups E,F,G
NEMA 3,4
ENC-3000
ENC-4000
Sheet Meta:l 6”H x 9”W x 4” D; NEMA 1; No Window
Sheet Meta:l 8”H x 10”W x 4” D; NEMA 12; No Window
ENC-5000 XP Cast Housing: 7”H x 9”W x 5”D; No Window
UL/CSA Class I, Groups C,D; Class II, Groups E,F,G
6
Getting Started
Options
Enclosures XP and NEMA rated enclosures are available.
Open Pickup Relay 1 switches in the event of an open or disconnected
magnetic pickup. Relay 1 will still react when its set point is traversed (field-configurable).
NOTE: Not available with signal isolation transformer option.
Pneumatic Trip Pulses relay 1 for 100 milliseconds
Trips Dynalco SPV-200 Solenoid Pneumatic Valve on overspeed (optional)
Underspeed Class “C” Logic
Expanded Scale Input
Environmental
Temperature Range
Weight 2.6 lbs (1.17 kg)
Arms relay 2 as set point 2 is traversed on increasing speed. Pulses relay 2 as set point 2 is traversed on decreasing speed. Use for tripping the pneumatic SPV-200 on underspeed or for general underspeed electrical shutdown.
Provides full meter output, full proportional output, and full set point range over a limited input range e.g. 0–1 mA and 4–20 mA over 800–1000 Hz input frequency.
–40°F to +160°F (–40°C to +71°C ) operating
–40°F to + 180°F (–40°C to +82°C) storage
7
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