Dyna-glo Dgss443cb-d-1 Owner's Manual

Heavy-Duty
Compact Barrel
Charcoal Grill
MODEL #DGSS443CB-D /
DGSS443CB
Français p. 19 Español p. 37
Serial Number ________________________________ Purchase Date _________________________________
Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m. CST, Monday – Friday or log on to customerservice@ghpgroupinc.com.
70-10-596 Rev. 11/11/16
1
TABLE OF CONTENTS
Safety Information ...................................................................................................................... 2
Package Contents ...................................................................................................................... 4
Hardware Contents .................................................................................................................... 5
Preparation ................................................................................................................................. 5
Assembly Instructions ................................................................................................................ 6
Operation Instructions ................................................................................................................. 14
Care and Maintenance ................................................................................................................ 15
Warranty ...................................................................................................................................... 16
Replacement Parts List .............................................................................................................. 17
SAFETY INFORMATION
Please read and understand this entire manual before attempting to assemble, operate, or install the product. If you have any questions regarding the product, call our customer service department at 1-877-447-4768, 8:30 a.m.- 4:30 p.m. CST, Monday - Friday or log on to customerservice@ghpgroupinc.com.
Use caution when lifting and moving the unit to avoid back strain or back injury. Do not move the unit while it is in use.
DO NOT operate the unit near or under ammable or combustible materials such as decks, porches or carports.
• A minimum clearance to combustible construction is 36 in. (91.4 cm) from sides and back.
DO NOT operate the unit under overhead construction.
DO NOT use this grill as a heater.
• Operate the unit on a stable, level, noncombustible surface such as asphalt, concrete, or solid ground.
DO NOT operate the unit on ammable material such as carpet or wood deck.
2
SAFETY INFORMATION
• Use caution when assembling and operating this unit to avoid cuts and scrapes from edges.
DO NOT use this product in a manner other than its intended purpose. It is NOT intended for commercial use. It is NOT intended to be installed or used in or on a recreational vehicle and/or boats.
DO NOT store this unit near gasoline or other combustible liquids or where other combustible vapors may be present.
DO NOT use, store or operate this unit in an area accessible to children or pets. Store this unit in a dry protected location.
DO NOT leave the unit unattended while in use.
DO NOT leave hot ashes unattended, until the unit cools completely.
DO NOT move the unit while in use, or while ashes are still hot. Allow the unit to cool completely before moving or storing.
NEVER use gasoline, kerosene, Zippo/Ronson lighter uid, or other highly volatile uids as a starter.
• Always cook your food on the grate after the ame is burned out.
• Dispose of cold ashes by wrapping them in heavy-duty aluminum foil and placing in a noncombustible container. Make sure that there are no other combustible materials in or near the container.
• If you must dispose of ashes in less time than it takes for the ashes to completely cool down, remove the ashes from the unit using heat-resistant gloves along with long metal tongs or
replace shovel. Place the coals in aluminum foil and soak them completely with water before
disposing of them in a noncombustible container.
• Allow the unit to cool completely before conducting any routine cleaning or maintenance.
• This product will be hot during and after use. Use insulated oven mitts, or gloves, for protection from hot surfaces or splatter from cooking liquids.
• Grease or other liquids inside the grease cup will be hot after using this appliance. Allow the grease cup to completely cool before removing or disposing. If the grease cup must be removed before it's allowed to completely cool, use heat resistant gloves or mitts for removal or disposal.
• Use caution when opening the lid of the unit while in operation. Keep hands, face and body safe from hot steam or are-ups. DO NOT inhale smoke.
DO NOT wear loose clothing while operating the unit. Tie back long hair while operating the unit.
• ALWAYS wear shoes that fully cover your feet while operating the unit.
NEVER use glassware, plastic or ceramic cookware on or in the unit. Use metallic cookware only.
• Use of accessories not intended for this unit is not recommended and may lead to injury or property damage.
CALIFORNIA PROPOSITION 65
Fuels used in wood and charcoal burning appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after
handling.
3
PACKAGE CONTENTS
C
E
H
A
B
A
Y
D
X
W
V
F
A
T
G
I
J
M
K
N
R
U
S
L
PART DESCRIPTION QUANTITY
A Lid 1 B Temperature Gauge 1 C Smoke Stack Damper 1 D Lid Handle 1 E Smoke Stack 1 F Smoke Stack Gasket 1 G Grill Body 1 H Side Handle 1 I Grease Cup Support 1 J Left Leg - Rear 1 K Bottom Shelf 1 L Left Leg - Front 1 M Right Leg - Rear 1
O
Q
P
PART DESCRIPTION QUANTITY
N Right Leg - Front 1
I
O Wheel Axle 1 P Wheels 2 Q Offset Smoker Box Support 1 R Front Shelf Bracket - Left 1 S Front Shelf Bracket - Right 1 T Front Shelf 1 U Side Access Door Latch 1 V Side Damper 1 W Side Access Door 1 X Charcoal Grates 2 Y Cooking Grates 3
4
HARDWARE CONTENTS
AA
M6 x 12
Bolt
Qty. 31
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents above. If any part is missing or damaged, do not attempt to assemble the product. Contact customer service for replacement parts.
BB
M6 Nut
Qty. 28
CC
M6 Flat Washer
Qty. 16
DD
M12 Nut
Qty. 2
EE
M6 Lock Nut
Qty. 1
FF
M6 x 14
Bolt
Qty. 1
GG
M5 x 13
Bolt
Qty. 1
M5 Nut
HH
Qty. 1
Estimated Assembly Time: 30 minutes
Tools Required for Assembly (not included): Phillips Screwdriver, Adjustable Wrench
5
ASSEMBLY INSTRUCTIONS
CAUTION: This unit is HEAVY! Do not attempt to handle this unit without assistance!
1. Remove the pre-installed bolt and washer from the left lid hinge on the grill body (G) and slide the lid (A) off the grill body hinges.
1
Pre-installed
Hardware
A
G
2. Attach the left front leg (L) and right front leg (N) using four M6 x 12 bolts (AA), four M6 nuts (BB)
and four M6 at washers (CC) per leg.
Hardware Used
AA
M6 x 12mm
x 8
Bolt
BB
CC
M6 Nut
M6 Flat Washer
x 8
x 8
2
BB
CC
N
AA
L
6
ASSEMBLY INSTRUCTIONS
3. Before attaching the rear legs, insert the bottom shelf (K) posts into the holes located on all four legs. WIth the bottom shelf (K) securely in place, attach the left rear leg (J) and right rear leg (M) using four M6 x 12 bolts (AA), four M6 nuts (BB)
and four M6 at washers (CC), per leg.
Hardware Used
AA
M6 x 12mm
x 8
Bolt
BB
CC
M6 Nut
M6 Flat Washer
x 8
x 8
3
BB
CC
AA
M
K
J
4. Insert the wheel axle (O) through the holes in the right front (N) and right rear leg (M) and attach the left and right wheel (P) using one M12 nut (DD) per side.
Hardware Used
DD
M12 Nut
x 2
4
DD
N
M
P
O
7
ASSEMBLY INSTRUCTIONS
5. Attach side handle (H) to the left side of the grill body (G) using four M6 x 12 bolts (AA) and four M6 nuts (BB).
Hardware Used
AA
M6 x 12mm
x 4
Bolt
BB
M6 Nut
x 4
5
H
AA
G
BB
6. Place the smoke stack gasket (F) between the grill body (G) and the smoke stack (E) and attach using four M6 x 12 bolts (AA) and four M6 nuts (BB).
Hardware Used
AA
M6 x 12mm
x 4
Bolt
BB
M6 Nut
x 4
6
AA
F
E
G
BB
8
ASSEMBLY INSTRUCTIONS
7. Attach the smoke stack damper (C) using the pre-installed spring and nut.
7
C
8. Insert the end of the grease cup support (I) into the hole located on the bottom of the smoker body (G). Thread the support through the hole until the support is hanging as shown.
Note: This grill does not include a container for catching grease or liquids from inside the smoker body. Use a discarded aluminum can with minimum diameter of 2 1/4" (58mm) and slide the top lip of the can onto the grease cup support (I) as shown. See Page 3 for disposing the can after use.
8
G
I
9
ASSEMBLY INSTRUCTIONS
9. Attach the right shelf bracket (S) to the grill body (G), using two M6 x 12 bolts (AA) and two M6 nuts (BB), and insert the shelf support wire into the bracket, as shown. Insert the shelf supports into the left shelf bracket (R), before securing the bracket with two M6 x 12 bolts (AA) and two M6 nuts (BB).
Hardware Used
AA
M6 x 12mm
x 4
Bolt
BB
M6 Nut
x 4
9
S
G
R
BB
S
AA
10. Attach the temperature gauge (B) by inserting the probe through the threaded opening on the lid (A) and turning clockwise. Do not remove the pre-installed nut prior to attaching the gauge.
NOTE: The alignment of the temperature gauge can be adjusted by turning the pre-installed nut clockwise (or counter-clockwise) prior to installing.
Attach the lid handle (D) to the lid (A) using two
pre-installed bolts & nuts and at washers
10
B
A
D
10
ASSEMBLY INSTRUCTIONS
11. Attach the lid assembly (A) to the hinges on the grill body (G) using the pre-installed bolt and washer.
11
Pre-installed
Hardware
G
A
12. Attach the side damper plate (V) to the inside of the the access door (W) using one M6 x 12 bolt (AA) and one M6 lock nut (EE).
Attach the door latch (U) to the outside of the access door (W) using one M5 x 12 bolt (GG) and one M5 nut (HH).
Hardware Used
AA
M6 x 12mm
x 1
Bolt
EE
GG
M6 Lock Nut
M5 x 13mm
x 1
x 1
Bolt
HH
M5 Nut
x 1
12
EE
HH
W
V
AA
U
GG
11
ASSEMBLY INSTRUCTIONS
13. Screw one M6 x 14 shoulder bolt (FF) into the grill body (G). Attach the access door (W) to the grill body (G) by sliding the hinge rods into the hinge openings on the grill body (G).
Latch the access door (W) by pivoting the door latch (U) onto the M6 x 14 bolt on the grill body (G).
Hardware Used
FF
M6 x 12mm
x 1
Bolt
13
G
W
FF
U
14. Install the charcoal grates (X) on the bottom support rails inside the grill body (G). Install the cooking grates (Y) on the top support rails inside the grill body (G).
14
Y
X
G
12
ASSEMBLY INSTRUCTIONS
15. Attach the offset support bracket (Q) to the right front (N) and rear leg (M) using two M6 x 12 bolts (AA).
Note: This bracket is used to support Dyna-Glo smoker box model DGSS287CB-D (Sold Separately)
Hardware Used
AA
M6 x 12mm
x 2
Bolt
15
M
AA
N
Q
13
OPERATING INSTRUCTIONS
BEFORE FIRST USE
Remove all hangings or plastic straps, if present.
It is important to "season" your grill, prior to cooking food. Seasoning seals the paint and interior of
your smoker to enhance avoring, durability and overall performance. To season your grill, simply use
it as you normally would without adding food. You will need to follow all of the lighting and operating procedures in the next few sections of this manual.
Seasoning the Grill
Using the recommended amount of charcoal (listed below), burn the grill for at least 30-45 minutes.
Lighting Instructions
Start with at least 4 lbs. (1.8 kgs.) of charcoal (75 standard briquettes). Make adjustments as needed when cooking in colder climates or during high winds, and/or when fair amounts of precipitation are present.
Step 1
Note: Please refer to the manufacturer's recommended amount of charcoal lighter uid before applying uid to the briquettes. Charcoal can be added to the grill by removing the cooking grates.
Pile the charcoal towards the middle of the charcoal grate. Briquettes should be packed closely
together for maximum burn efciency. Saturate charcoal with the amount of charcoal lighter uid as recommended by the charcoal lighter uid manufacturer. After soaking the charcoal, place the char­coal lighter uid at a safe distance away from the grill. Allow the charcoal lighter uid to soak into the
charcoal for 3 minutes before lighting.
Step 2
With lid open, stand back and carefully light charcoal and allow to burn until covered with a light ash
(approximately 20 minutes). Charcoal lighter uid must be allowed to completely burn off prior to clos­ing the lid. (Fumes will tend to collect in both reboxes, when both lids are closed).
Step 3
After 20-25 minutes, charcoal should be ready for grilling. Use heat-resistant gloves or oven mitts when placing the cooking grates back into the grill. Refer to the next section before adding wood chips to pre-lit charcoal.
WARNING: Use caution since ames can are-up when fresh air suddenly comes in contact
with re. When opening the lid, keep hands, face and body a safe distance from hot steam and ame are-ups.
WARNING: Never add charcoal lighting uid to hot or even warm coals as ashback may occur causing severe burns.
Allow the ashes to completely cool before reusing or cleaning the grill or smoker.
14
CARE AND MAINTENANCE
AFTER USE SAFETY AND MAINTENANCE
WARNING
• Use caution when lifting and moving the unit to avoid strain injuries. Two people are recommended to lift or move the unit.
DO NOT store the unit near gasoline or other combustible liquids or where combustible vapors may be present. Keep the area around the appliance clear and free of combustible materials and vapors.
DO NOT store this appliance in an area accessible to children or pets. Store the appliance in a dry, protected location.
DO NOT allow anyone to conduct activities around the appliance following use until it has cooled. It is hot during operation and remains hot for a period of time following use.
DO NOT leave hot ashes unattended until the appliance cools completely.
• The grill becomes extremely hot – allow the appliance to cool completely before handling. Allow the grill to cool before removing and cleaning the grease cup.
• Dispose of cold ashes by wrapping them in heavy-duty aluminum foil and putting them in a noncombustible container.
• If you must dispose of the ashes in less time than it takes for them to completely cool, remove the
ashes using heat-resistant gloves, along with Dyna Glo ash scoop (if equipped), metal tongs, or re
place shovel. Place the ashes in aluminum foil. Completely soak the ashes with water before disposing of them in a noncombustible container.
CAUTION: All care and maintenance procedures are to be performed while the unit is completely cooled.
Clean the cooking grates with hot, soapy water. Rinse and dry thoroughly. You may prefer to coat the cooking grates lightly with cooking oil or cooking spray.
To clean the inside and outside of the grill body, simply use a damp cloth. Spray-washing with a water hose is not recommended. Moisture should be wiped away and not allowed to stand inside or on top of the unit. Once cleaned, you may prefer to lightly coat the interior of the grill body with cooking oil or cooking spray.
If rust is present on the exterior surface of the unit, clean the area with steel wool or emery cloth and use heavy-duty, heat-resistant paint.
NEVER apply additional paint to the interior of the unit. If rust is present on the interior of the grill, clean it thoroughly with steel wool or emery cloth and lightly coat the area with cooking oil or cooking spray to help minimize recurring rust.
To protect your unit from weather conditions, always keep it covered while not in use.
15
WARRANTY
This charcoal grill is warranted against broken or damaged parts at the time of purchase. All parts carry a one (1) year limited warranty. Paint is warranted to be free of defects for 90 days except for rust, which may appear after repeated use.
This warranty does not cover damage or issues related to neglect, abuse or modications to the
appliance. Repair labor is not covered.
All parts that meet the warranty requirements will be shipped at no charge via the discretion of GHP Group Inc. (ground shipments, US Mail or Parcel Post ONLY). Any special handling charges (i.e. Second Day, Overnight, etc.) will be the responsibility of the consumer.
All warranty claims apply only to the original purchaser and require a proof of purchase verifying
purchase date. Do not return parts to GHP address without rst obtaining a return authorization
number from our customer service. This service is available by calling toll free 1-877-447-4768, 8:30 a.m. - 4:30 p.m. CST, Monday - Friday.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not
apply to you. This warranty gives you specic legal rights, and you may have other rights that vary
from state to state.
GHP Group Inc. 6440 W. Howard Street Niles, IL, USA 60714-3302
Item name: Heavy-Duty Compact Barrel Charcoal Grill Model #: DGSS443CB / DGSS443CB-D
16
REPLACEMENT PARTS LIST
For replacement parts, call our customer service department at 1-877-447-4768, 8:30 a.m. - 4:30 p.m. CST, Monday - Friday or log on to customerservice@ghpgroupinc.com.
PART DESCRIPTION PART #
1 Lid assembly (without Dyna Glo badge and temperature gauge) 70-01-545 2 Temperature gauge 70-01-518 3 Smoke stack damper 70-01-522 4 Lid handle 70-01-584 5
Smoke stack 6 Smoke stack gasket 70-01-549 7 Grill body (without door assembly) 70-01-558 8 Side handle - Grill 70-01-550 9 Grease cup support 70-01-554 10 Left leg - Rear 70-01-585 11 Bottom shelf 70-01-595 12 Left leg - Front 70-01-586 13 Right leg - Rear 70-01-587 14 Right leg - Front 70-01-588
70-01-548
PART DESCRIPTION PART #
15
Wheel axle
16
Wheel - Left/Right(1pc.) 17 Offset smoker box support 70-01-589 18 Front shelf bracket - Left 70-01-559 19 Front shelf bracket - Right 70-01-566 20 Front shelf 70-01-597 21 Side access door latch 70-01-592 22 Side damper plate 70-01-593 23 Side access door 70-01-594 24 Charcoal grate(1pc) 70-01-547 25 Cooking grate(1pc) 70-01-598 26 Dyna Glo badge 70-01-562 n/a Instruction manual 70-10-596 n/a Hardware pack 70-09-520
70-01-596
70-01-516
17
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