Dynacord DEM 313 User Manual

CHARGING UNIT DEM 313

OWNER’S MANUAL

Features

— fully automatic charging unit 24V/4A for constant I/U battery charging in continuous battery power

supply mode

— regulation of charging voltage with high-efficiency primary switched chopper regulator — charging output with short-circuit and reverse voltage protection — integrated battery monitoring module with overvoltage protection, exhaustive discharge protection,

mains voltage monitoring, battery voltage monitoring, charging circuit monitoring, LED fault indicator, collective failure information via floating contact

— integrated 3-digit LC display showing charging voltage and charging current — temperature tracking of charging voltage in standby mode — connector BATTERY CONTROL with all control functions and failure indication output — 19" enclosure with 2HU

IMPORTANT SAFETY INSTRUCTIONS

The lightning flash with arrowhead symbol, within an equilateral triangle is intended to alert the user to the presence of uninsulated “dangerous voltage” within the product’s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons.

The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintance (servicing) instructions in the literature accompanying the appliance.

1. Read these instructions.

2. Keep these instructions.

3. Heed all warnings.

4. Follow all instructions.

5. Do not use this apparatus near water.

6. Clean only with a damp cloth.

7. Do not block any of the ventilation openings. Install in accordance with the manufactures instructions.

8. Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus that produce heat.

9. Only use attachments/accessories specified by the manufacturer.

10. Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.

For US and CANADA only:

Do not defeat the safety purpose of the grounding-type plug. A grounding type plug has two blades and a third grounding prong. The wide blade or the third prong are provided for your safety. When the provided plug does not fit into your outlet, consult an electrican for replacement of the absolete outlet.

IMPORTANT SERVICE INSTRUCTIONS

CAUTION: These servicing instructions are for use by qualified personnel only. To reduce the risk of

electric shock, do not perform any servicing other than that contained in the Operating Instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

1. Security regulations as stated in the EN 60065 (VDE 0860 / IEC 65) and the CSA E65 - 94 have to be obeyed when servicing the appliance.

2. Use of a mains separator transformer is mandatory during maintenance while the appliance is opened, needs to be operated and is connected to the mains

3. Switch off the power before retrofitting any extensions, changing the mains voltage or the output voltage.

4. The minimum distance between parts carrying mains voltage and any accessible metal piece (metal enclosure), respectively between the mains poles has to be 3 mm and needs to be minded at all times. The minimum distance between parts carrying mains voltage and any switches or breakers that are not connected to the mains (secondary parts) has to be 6 mm and needs to be minded at all times.

5. Replacing special components that are marked in the circuit diagram using the security symbol (Note) is only permissible when using original parts.

6. Altering the circuitry without prior consent or advice is not legitimate.

7. Any work security regulations that are applicable at the location where the appliance is being serviced have to be strictly obeyed. This applies also to any regulations about the work place itself.

8. All instructions concerning the handling of MOS - circuits have to be observed.

Note:

SAFETY COMPONENT (HAS TO BE REPLACED WITH ORIGINAL PART ONLY)

1 3-digit LC display for charging voltage or charging current 2 LC display switch showing the charging voltage in V or the charging current in A 3 LED function and failure indications:

Failure indication for overvoltage OVERVOLTAGE Failure indication for low voltage LOW VOLTAGE Function indication for mains voltage LINE VOLTAGE Function indication for battery voltage BATTERY VOLTAGE Function indication for charging current CHARGE CURRENT

4. Fuse for mains output socket 5 Mains output socket MAINS OUTPUT 6 Fuse for the mains input 7 Mains input socket 8 CHARGE OUTPUT 9 Sub-D socket BATTERY CONTROL

LIST OF CONTENTS

SAFETY INSTRUCTIONS / SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1. Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2. Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3. Before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.1 Sub-D socket BATTERY CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4. Changing mains voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5. Battery charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5. 1 Charging the batteries in the battery modules DEM 316 or DEM 317 . . . . . . . . . . . . . . . 19

5. 2 Charging other batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6. Description of function and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.1 OVERVOLTAGE protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.2 LOW VOLTAGE monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.3 LINE VOLTAGE monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.4 BATTERY VOLTAGE monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.5 CHARGE CURRENT monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.6 Protection against reverse voltage and short circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.7 Collective failure indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.8 Volt/Ampere meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.9 Temperature tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7. Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8. Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9. Registrations and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

10. Specifications of the charging unit DEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

+ 7 hidden pages