Durkopp 888 Instructions Manual [de]

888

Spezialnähmaschine

Betriebsanleitung

Instruction manual

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com

Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:

09/2010 Rev. index: 04.0 Printed in Federal Republic of Germany 0791 888740

Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten.

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.

Dürkopp Adler AG - 2010

Foreword

This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations.

The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national accident prevention and environment protection regulations.

The instruction manual must always be available at the machine/sewing unit.

The instruction manual must be read and applied by any person that is authorized to work on the machine/sewing unit. This means:

– Operation, including equipping, troubleshooting during the work

cycle, removing of fabric waste,

– Service (maintenance, inspection, repair) and/or

– Transport.

The user also has to assure that only authorized personnel work on the machine.

The user is obliged to check the machine at least once per shift for apparent damages and to immediatly report any changes (including the performance in service), which impair the safety.

The user company must ensure that the machine is only operated in perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or maintaining, the safety devices must be remounted directly after completion of the maintenance and repair work.

Unauthorized modification of the machine rules out liability of the manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the machine/unit! The yellow-and-black striped surfaces designate permanend danger areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the

2. Before putting into service also read the safety rules and

3. The machine must be used only for the purpose intended. Use of

4. When gauge parts are exchanged (e.g. needle, presser foot, needle

5. Daily servicing work must be carried out only by appropriately

instruction book and operated by persons with appropriate training.

instructions of the motor supplier.

the machine without the safety devices is not permitted. Observe all the relevant safety regulations.

plate, feed dog and bobbin) when threading, when the workplace is left, and during service work, the machine must be disconnected from the mains by switching off the master switch or disconnecting the mains plug.

trained persons.

6. Repairs, conversion and special maintenance work must only be carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the machine from the compressed air supply system (max. 7-10 bar). Before disconnecting, reduce the pressure of the maintenance unit. Exceptions to this are only adjustments and functions checks made by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted, except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us

and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as

the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains

plug. This work must be carried out by appropriately trained technicians (see paragraph 8).

It is absolutely necessary to respect the safety

instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Contents Page:

Part 2: Installation Instructions Class 888 – Original Instructions

1 Scope of delivery ............................................. 3

2 Transport packing of assembled machine ............................. 4

3 Assembling the stand

3.1 Assemblingthestandcomponents ................................... 4

3.2 Assemblingthetabletop ......................................... 5

3.2.1 Assemblingthetabletopinthemachinewiththemotoronthetabletop ............ 5

3.2.2 Assemblingthetabletopwiththemotoronthemachinehead(directdrive) .......... 6

3.2.3 Mounting the pressure regulator for the sewing foot to the table top ............... 7

3.3 Settingtheworkingheight ........................................ 9

4 Assembling the machine head

4.1 Fittingthemachinehead ......................................... 10

4.2 FittingthemachineheaddrivewithaV-belt.............................. 11

4.3 Fittingthebeltguards ........................................... 12

4.4 Adjustmentofpedalposition....................................... 13

4.5 Fittingthekneeleverandoilpumppipe ................................ 14

4.6 Fittingtheproximityswitch........................................ 15

4.7 Fitting the connecting cable, control panel

andsewingdiodelamponthemachinehead ............................. 16

5 Electrical connection

5.1 Electricalconnectiontolowvoltagenetwork............................. 17

5.1.1 Sewinglighttransformerconnectiontonetworkvoltage ...................... 18

5.2. Grounding .................................................. 19

5.3 Connection of head to Efka DC1550/DA321G drive ......................... 20

5.4 Mounting the M-Control PCB ....................................... 21

5.5 SettingtheswitchontheM-ControlPCB................................ 22

6 Adjustment of Efka positioning motor (drive)

6.1 Settingofpositioningmotor(drive)parameters............................ 23

6.1.1 Settingofparametersbythe“autoselect”function.......................... 23

6.1.2 SettingofEfkadriveparametersspecificforclass888....................... 23

6.1.3 Valuesofparametersspecificforthisclass888............................ 24

6.2 Settingofmachinepositioning...................................... 24

6.2.1 Positiondefinition.............................................. 24

6.2.2 Setting the machine positioning for DC1550/DA321G drive .................... 24

6.2.3 C hecking of set positions ......................................... 25

6.3 Masterreset ................................................. 25

7 Pneumatic connection .......................................... 26

8 Lubrication ................................................. 27

Contents Page:

9 Sewing test ................................................. 27

1 Scope of delivery

The purchaser can order a complete machine, or some components only. Prior to setting up, please check that all the required parts are present. This description refers to a special sewing machine, of which all individual components can completely be delivered by Dürkopp Adler AG. A complete supply of the disassembled machine depends on the selected drive and consists of the following components:

Machine with the motor (drive) Machine with the direct drive

on the table top on the machine head

Obligatory components:

Machine head (1) Machine head (1)

Accessories (includes oil tank (2), Accessories (includes oil tank (2),

yarn stand (3), tools and other items yarn stand (3), tools and other items

Set of parts for motor (includes belt guard (4), drive Set of parts with motor (includes direct drive (5),

belt pulley and other parts dependent on drive) belt guard (4) and other parts)

Optional components:

Stand (6) Stand (6)

Drive (7) Control panel (8)

Control panel (8) Maintenance unit (9)*

Pneumatic connection package (10)*

*only for subclasses with pneumatics

2 Transport packing of assembled machine

If the machine is supplied in assembled condition, the following transport packing must be removed:

–

Safety straps and wooden battens on the machine head and stand.

–

Safety blocks and straps on the sewing drive.

3 Assembling the stand

3.1 Assembling the stand components

–

Mount the frame according to the picture. Mount the pedal (1) provisionally. Its position will be adjusted after the whole machine is complete.

–

Adjust the screw (2) so that the stand is stable.

3.2 Assembling the table top

3.2.1 Assembling the table top in the machine with the motor on the table top

110 7 69 58 4 3 10142

368

260

328

140

185

770

–

Turn the table top (1) upside down.

–

Screw the drawer (2).

–

Put the oil sump (3) on the recess in the table top and slide it in the arrow direction (4) till the relevant protrusions of the oil sump are seated on the recess contour. Screw the oil sump.

–

Screw the drive (5).

–

Screw the sewing lamp transformer (6) – if there is any.

–

Screw the cable clip (7).

–

Screw the electric cable channel (8).

–

Screw the switch (9).

–

Mount electric cables according to the instructions in chapter 5.

–

Pre-bore the holes (10). Attach the t able plate to the stand with woodscrews (B8 x 35). Then turn the stand to normal position.

–

Insert the yarn stand (11) in the hole in the table plate and secure it with the nuts and washers. Fit and align the yarn reel and unwinding holders.

–

Insert the machine head support pin (12).

–

Place the hinge bottoms (13) for the machine head into the cutout of the table plate (1) and tighten the screws.

–

Insert the wedges (14) in the recess corners.

–

Insert the rubber cushions (15).

–

Remove the blinds from the bushing (16).

–

Remove the knee lever (17) and guide through the opening, as shown in the illustration.

3.2.2 Assembling the table top with the motor on the machine head (direct drive)

10 2 69 58 13 10

328

180

460

185

770

260

11 15

368

12 13

–

Turn the table top (1) upside down.

–

Screw the electric cable channel (2).

–

Screw the pedal position sensor (3).

–

Screw the electric cable clip (4).

–

Put the oil sump on (5) and slide it in the arrow direction (6) till the relevant protrusions of the oil sump are seated on the recess contour. Screw the oil sump.

–

Screw the drawer (7).

–

Pre-bore the holes for wood screws and screw the drive control box (8).

–

Screw the sewing lamp transformer (9) – if there is any.

–