Duracell Powerpack 600 User Manual

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975-0339-01-01 REV. B Printed in China

Owner's Guide

Owner’s Guide

About Xantrex

Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.

Trademarks

DURACELL® is a registered trademark of The Gillette Company, used under license. All rights reserved. XANTREX is a registered trademark of Xantrex International. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

Notice of Copyright

Exclusion for Documentation

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT , CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.

(c) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT www.xantrex.com.

Date and Revision

June 2007 Revision B

Part Number

975-0339-01-01

Product Number

852-2007

Contact Information

T elephone: 1 408 987 6359 Web: www.xantrex.com/support

About This Guide

Purpose

The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the Duracell® Powerpack 600.

The Guide provides safety guidelines, detailed planning and setup information, as well as information about operating and troubleshooting the unit.

Conventions Used

The following conventions are used in this guide.

WARNING

Warnings identify conditions that could result in personal injury or loss of life.

CAUTION

Cautions identify conditions or practices that could result in damage to the product or to other equipment.

Important: These notes describe an important action item or an item that you must pay attention to.

Note

: These notes describe additional information which may

add to your understanding of how to use the product.

About This Guide

Related Information

You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com.

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Important Safety Instructions

The Duracell® Powerpack 600 generates a type of AC power similar to a normal household wall outlet. Operating the Duracell® Powerpack incorrectly or misusing it may damage the equipment or create hazardous conditions for the user.

Important: Before using your Duracell® Powerpack, be sure to read and save these safety instructions.

Warnings and Cautions

WARNING: Shock hazard. Keep away from children.

The Duracell® Powerpack generates the same potentially lethal AC power as a normal household wall outlet. Do not insert foreign objects into the AC Outlet, the DC Power Socket, the Jump-Start Cable Port, or the ventilation holes. Do not expose this product to water, rain, snow, or spray.

WARNING: Explosion hazard

Do not use this product where there are flammable fumes or gases, such as in the bilge of a gasoline-powered boat, or near propane tanks. Do not use this product in an enclosure containing automotive-type lead acid batteries. These batteries, unlike the sealed AGM battery in Duracell® Powerpack, vent explosive hydrogen gas which can be ignited by sparks from electrical connections. When working on electrical equipment, always ensure someone is nearby to help you in an emergency.

WARNING: Heated surface

Ensure at least 2" (5 cm) air space is maintained on all sides of the Duracell® Powerpack. During operation, keep away from materials that may be affected by high temperatures such as blankets, pillows and sleeping bags.

iii

Safety

WARNING: Heated surface

WARNING: Fire hazard

Never allow jump-start cables’ red and black clamps to touch each other or another common metal conductor. This could cause damage to the unit and/or create a sparking/explosion hazard. Always disconnect the jump-start cables from the unit after use and clip the plastic guard over the jump-start cable port.

WARNING: Fire hazard

Jump-start cable clamps must be connected positive to positive (red clamp to battery “+”) and negative to negative (black clamp to battery “–”). A reverse polarity connection (positive to negative) may cause damage to the unit and/or create a sparking/explosion hazard.

WARNING: Fire hazard

The jump-start feature is designed for short term operation only— less than 4 seconds. Operating the jump-start feature for more than 4 seconds may cause damage to the unit. Allow the Duracell® Powerpack to cool down for at least 3 minutes after each jump-start.

WARNING: Risk of explosion, fire or burns

The battery terminals exposed at the jump-start cable port have enough energy present to cause a spark, creating an explosion hazard, or to cause burns if a metal object contacts both terminals. Always clip the plastic guard over the port when not in use.

CAUTION

Do not connect any AC appliance with the neutral conductor connected to ground to the Duracell® Powerpack.

CAUTION

Do not expose the Duracell® Powerpack to temperatures over 40 °C (104 °F).

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Safety

Precautions When Working With Batteries

WARNING: Explosion and fire hazard

1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed.

2. Make sure the area around the battery is well ventilated.

3. Never smoke or allow a spark or flame near the engine or batteries.

4. Be careful not to drop a metal object on the battery or allow a metal tool to simultaneously touch the positive and negative cable ends or battery terminals. It might spark or short-circuit the battery or other electrical parts and cause an explosion.

5. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery produces a short-circuit current high enough to weld a ring or other similar objects to metal, causing a severe burn.

6. If yo u need to remove a battery, always remove the positive terminal from the battery first. Make sure all accessories are off so you don’t cause an arc.

7. Someone should be within range of your voice, or close enough to come to your aid when you work near a leadacid battery.

8. Have ple nty of fresh water and soap nearby in case battery acid contacts skin, clothing, and eyes.

9. Wear complete eye protection and clothing protection. Avoid touching your eyes while working near ba tteries.

975-0339-01-01 v

Safety

10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eyes, immediately flood them with running cold water for at least twenty minutes and get medical attention immediately.

11. Keep a supply of baking soda on hand in the area of the batteries. Baking soda neutralizes lead-acid battery electrolyte.

Precautions for Using Rechargeable Appliances

CAUTION

The output of the inverter is non-sinusoidal.

Most rechargeable battery-operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output.

Some chargers for rechargeable batteries can be damaged if connected to the Duracell® Powerpack.

Do not use the following with the Duracell® Powerpack:

• Small battery-operated appliances like flashlights, razors, and night lights that can be plugged directly into an AC receptacle to recharge.

• Some chargers for battery packs used in hand power tools. These chargers display a warning label stating that dangerous voltages are present at the battery terminals.

Note

: If you are unsure about using your rechargeable appliance

with the Duracell® Powerpack, contact the equipment manufacturer to determine the rechargeable appliance’s compatibility with the modified sine wave (non-sinusoidal) AC waveform.

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Contents

Introduction

About the Duracell® Powerpack 600- - - - - - - - - - - - - - - - - - - - 1 Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Automatic overload- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 Overheating- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Low Battery Protection - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Jump-Start Cables Safety Feature - - - - - - - - - - - - - - - - - - - 2

Features

Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 Duracell® Powerpack 600 Features- - - - - - - - - - - - - - - - - - - - - 4

Front Panel Detail- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 AM/FM Radio with Digital Alarm Clock - - - - - - - - - - - - - - 7 Left Side View- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9 Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

Operation

Operating Conditions and Guidelines - - - - - - - - - - - - - - - - - - 11 Choosing a Location- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12 Using Duracell® Powerpack 600 for the First Time- - - - - - - - - 13 Recharging with the AC Charger - - - - - - - - - - - - - - - - - - - - - 13 Using the Light - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14 Operating AC Appliances - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Understanding AC Appliances - - - - - - - - - - - - - - - - - - - - 14

Run Time on Typical AC Appliances - - - - - - - - - - - - 15 High Surge Appliances - - - - - - - - - - - - - - - - - - - - - - 15 Trouble Appliances - - - - - - - - - - - - - - - - - - - - - - - - 16 Operating Several Appliances at Once - - - - - - - - - - - - 16

Operating an AC Appliance - - - - - - - - - - - - - - - - - - - - - - 17

vii

Contents

Operating 12 V DC Appliances - - - - - - - - - - - - - - - - - - - - - - 18 Jump-Starting a Vehicle’s Engine - - - - - - - - - - - - - - - - - - - - - 20 Using the Radio - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

Power Draw- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22 Listening to the AM Band - - - - - - - - - - - - - - - - - - - - - - - 22

Connecting to an External Battery- - - - - - - - - - - - - - - - - - - - - 22

Maintenance

Battery Maintenance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25 Recharging the Duracell® Powerpack 600 Battery - - - - - - - - - 27

Recharging with the AC Charger- - - - - - - - - - - - - - - - - - - 27 Recharging with the DC Charging Cable - - - - - - - - - - - - - 28 Recharging with a Generator’s Regulated 12 V DC Outlet - 30

Recharging From a Solar Panel- - - - - - - - - - - - - - - - - - - - 31 Replacing the Incandescent Light - - - - - - - - - - - - - - - - - - - - - 32 Replacing the External Fuse- - - - - - - - - - - - - - - - - - - - - - - - - 32 Recycling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33

Troubleshooting

Common Problems- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35

Buzz in Audio Equipment - - - - - - - - - - - - - - - - - - - - - - - 35

Television Interference - - - - - - - - - - - - - - - - - - - - - - - - - 35 Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - - 36

Specifications

Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - 41 Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43

viii 975-0339-01-01

1 Introduction

About the Duracell® Powerpack 600

Easy-to-use and designed for years of reliable service, the Duracell® Powerpack 600 can run many AC appliances and 12 V DC appliances whenever you need power for work or play, at home or on the road.

The Duracell® Powerpack:

• Powers 115 V AC appliances

• Powers 12 V DC appliances

• Jump starts vehicle engines

• Provides lighting for emergency use In addition, the Duracell® Powerpack is equipped with:

•AM/FM radio

• Digital alarm clock.

Comprehensive Protection

Automatic overload

The Duracell® Powerpack has built-in protection against output overload. If you connect to the AC outlet(s) an appliance that draws more than 480 W, or one which draws excessive surge power, the power to the AC outlet automatically shuts off.

Comprehensive Protection

Overheating

The Duracell® Powerpack is protected from overheating. If the inverter exceeds a safe temperature, power to the AC outlet automatically shuts off.

Low Battery Protection

Low battery protection protects the internal battery from excessive discharge and possible damage. When the AC outlet

ON/OFF switch is turned on, an audible alarm alerts you

when the internal battery is nearly discharged (11.0 V DC) and the unit turns off at 10.5 V DC.

Jump-Start Cables Safety Feature

The Duracell® Powerpack comes with a user-replaceable 250 A fuse to protect the unit and vehicle battery from damage through reverse polarity and short-circuit conditions.

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2 Features

Chapter 2 describes the main features of the Duracell® Powerpack 600. We recommend that you familiarize yourself with these features before operating the unit.

Materials List

Your Duracell® Powerpack package includes these items:

❐

Duracell® Powerpack

❐ Owner’s Guide ❐ AC charger ❐ DC charging cable ❐ Jump-start cables ❐ Accessory bag

If any of these materials are missing or are unsatisfactory in any way, please contact Customer Service (see page 45).

Duracell® Powerpack 600 Features

Front Panel Detail

75 64

Front Panel Features

Feature Description

1 Display Function button, when pressed, allows for reading Battery

Charge status on the Digital Display. Toggles Digital Display’s

power

ON/OFF.

2 Output Power (W) light illuminates (green) when Output Power

information is displayed on the Digital Display.

3 Battery Charge (%) light illuminates (green) when Battery

Charge information is displayed on the Digital Display.

4 Digital Display displays the inverter’s Output Power in W and

Battery Charge status in %FULL.

5 Charging Status light illuminates when the Duracell® Powerpack

is in Charging Status mode (i.e. AC Charger is connected to the inverter’s Charger Input Socket and plugged into the household 120 V AC outlet).

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Duracell® Powerpack 600 Features

Feature Description

6 5 W incandescent light illuminates for about 50 hours when the

battery is fully charged.

7 3 AC Outlets are standard 3-prong outlets supplying 120 V AC

power for running an AC appliance.

8 AC Outlet

Not

shown

Audible Alarm (inside the unit) sounds in the event of overheating or low battery protection on inverter.

ON/OFF switch illuminates when the switch is turned on.

Control Panel Operation

Required

How to...

Monitor total AC power consumed by the applications powered from the 3 AC outlets

Monitor battery charging status

Condition Required Action Note

Inverter’s switch is turned ON; Output Power (W) light illuminates (green); AC charger is unplugged from the wall AC outlet.

Inverter’s switch is turned to

OFF;

All appliances must be disconnected from the AC and DC power outlets; The the incandescent light must be turned to OFF; The AC charger must be plugged into the charger input socket and also into a household AC outlet.

ON/OFF

ON/OFF switch of

No action required. The digital display will show the AC power drawn from the inverter by the applications powered from the AC outlets.

No action required.

A flashing green

Charging Status

light indicates that the battery in the Powerpack needs recharging and that the AC charger is charging the battery.

A steady green

Charging Status

light indicates that the battery is fully charged and the Powerpack is ready for use.

In order to save the battery power and ensure longer inverter run time, press Display Function button to turn off the digital display. Press Display Function button again to turn the display on for AC power reading.

Recharging with the supplied AC charger is a true “plug-in-andforget” charging method. W e recommend leaving the AC charger connected when the Powerpack is not in use to permanently maintain the battery in fully charged condition.

975-0339-01-01 5

Duracell® Powerpack 600 Features

Required

How to...

Condition Required Action Note

Check battery charge status

Inverter’s ON/OFF switch is turned to

OFF;

All appliances must be disconnected from the AC and DC power outlets;

ON/OFF switch of

The the incandescent light must be turned to

OFF;

The AC charger must

be plugged into

not

the charger input socket.

Push and hold the

Display Function

button.

The green Battery Charge (%) light will come on and the digital display will show the remaining battery capacity in %.

This function is disabled when the AC charger is plugged in to the charger input socket, or when the inverter switch is

ON.

For accurate battery charge reading, allow 15 minutes between charging/use and battery capacity check.

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Duracell® Powerpack 600 Features

AM/FM Radio with Digital Alarm Clock

12 34

Radio and Clock Features

Feature Description

1 FM antenna 2 Frequency indicator light 3 Power 4 Time set button 5 Tuning dial 6 H ours set but ton 7 Minut es set button 8 Volume dial

9 Alarm set button 10 Alarm clock 11 AM band button/ 12 FM band button/ON

OFF button

ON/OFF button

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Duracell® Powerpack 600 Features

Radio and Clock Operation

Required

How to...

Condition Required Action Note

Listen to the radio

Set the clock

Set the alarm

Use the alarm clock

Turn off the radio to show the time.

Set the alarm, turn off radio to show time.

Press the AM band button (11) or the FM band button (12). To turn off the radio, press the power

OFF button (3).

To adjust hour, press and hold Time Set button (4), and press hours set button (6). To adjust minutes, press and hold (4), and press minutes set button (7).

To adjust hour, press and hold Alarm Set button (9), and press hours set button (6). To adjust minutes, press and hold (9), and press minutes set button (7).

Press Alarm Clock

ON/OFF

button (10). “¤” shows on the display screen.

When radio is on, the station frequency is displayed. When radio is off, th e time is displayed.

The clock uses a 12hour (AM/PM) time format.

The alarm clock uses a 12-hour (AM/PM) time format.

When the alarm clock turns the radio on, the power off button (3) does not work. To turn off the radio, press Alarm Clock

ON/OFF (10), then

press (3).

Improve reception

Radio tuned to

Adjust the direction and length of the FM antenna.

N/A.

FM station.

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Left Side View

Feature Description

1 DC Power Socket can:

• Power 12 V DC auto, RV or marine appliances

• Recharge Duracell® Powerpack from a 12 V outlet in a vehicle using the DC Charging Cable.

Duracell® Powerpack 600 Features

2 External Replaceable Fuse is rated at 250 A, 32 V. Located

behind fuse cover.

3 Jump-Start Cable Port supplies high power DC current. The

cables connect to the jump-start cable port when jump-starting a vehicle or when connecting an external battery to the Duracell® Powerpack. The jump-start cable connection is designed so that the cables cannot be inserted incorrectly into the jump-start cable port.

975-0339-01-01 9

Duracell® Powerpack 600 Features

Accessories

Feature Description

1 AC Charger lets you recharge the Duracell® Powerpack from a

standard AC wall outlet and can only be used to recharge the internal battery of the Duracell® Powerpack.

2 Detachable heavy-duty jump-start cables 3 DC Charging Cable lets you recharge the Duracell® Powerpack

from a 12 V system in a car, SUV, RV or a boat. This can be stored in the storage compartment.

4 Accessory bag

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3 Operation

Chapter 3 explains how to operate the Duracell® Powerpack 600 efficiently. This chapter covers:

• Recharging the Duracell® Powerpack for first time use

• Using the built-in light

• Operating AC appliances and 12 V DC appliances

• Jump-starting a vehicle’s engine

• Connecting to an external battery for additional run time.

Operating Conditions and Guidelines

CAUTION

Read all operating instructions before operating the Duracell® Powerpack.

CAUTION

Do not use the Duracell® Powerpack to operate any AC appliances or 12 V DC appliances while recharging with the AC Charger. The AC Charger may fail if AC appliances or 12 V DC appliances are operated while the AC Charger is connected.

CAUTION

The Duracell® Powerpack is not intended for use as a UPS (Uninterruptible Power Supply).

Choosing a Location

WARNING: Fire or explosion

The Duracell® Powerpack contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not operate the Duracell® Powerpack in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment.

The Duracell® Powerpack should be operated only in

Dry

locations that meet these requirements:

Do not allow water or other liquids to drop or splash on the Duracell® Powerpack.

Cool

Ventilated

Safe

Protected from battery gases

Ambient air temperature should be between 32 and 104ºF (0 and 40ºC)—the cooler the better within this range.

Leave at least 2" (5 cm) clearance around the Duracell® Powerpack for air flow. Ensure that the ventilation openings are not obstructed.

Do not operate the unit in the same compartment as batteries or in any compartment capable of storing flammable liquids like gasoline.

Do not operate the unit where it will be exposed to battery gases. These gases are very corrosive, and prolonged exposure will damage the Duracell® Powerpack.

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Using Duracell® Powerpack 600 for the First Time

Important: Prior to operating your AC appliance or 12 V DC appliance, ensure that the battery of the Duracell® Powerpack is fully charged. If the battery has been fully discharged, recharging with the AC Charger may take up to 35 hours.

Recharging with the AC Charger

Note

: The Battery Charge (%) reading on the digital display is

only accurate when the Duracell® Powerpack has been disconnected from all appliances and all charging sources for 15 minutes.

Recharging with the AC charger is a true “plug-in-andforget” charging method. We recommend leaving the AC charger connected when the Duracell® Powerpack is not in use.

To recharge with the AC Charger:

1. Disconnec t any 12 V DC appliances and turn the light off.

2. Turn the AC Outlet

ON/OFF switch to OFF.

3. Plug the AC Ch arger into a standard AC wall outlet.

4. Insert the AC Charger cable end into the charger input socket page 9.

The green Charging Status light changes from flashing to steady when charging is complete (about 35 hours if the battery is completely discharged).

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Using the Light

Important: The 35-hour charging time for the Duracell® Powerpack assumes that there is 120 V at the AC wall outlet. If the voltage is less than 120 V AC, it may take more than 35 hours to fully recharge the Duracell® Powerpack. If, after 35 hours of charging, the green Charging Status light is still flashing, continue to charge the unit for another 15 hours.

Important: If you keep the Duracell® Powerpack in storage, the battery will discharge over time. Remember to recharge the

battery every three months to keep the Duracell® Powerpack operational.

Note

: Once fully charged, the charging current automatically

reduces to a maintenance charge mode, and the Duracell® Powerpack may be left permanently connected to the AC Charger .

Using the Light

The Duracell® Powerpack has a built-in incandescent light which will operate for about 40 hours before the unit needs to be recharged.

Operating AC Appliances

Understanding AC Appliances

AC appliances are rated by how much electrical power (in watts) they consume. Duracell® Powerpack can power most appliances within its continuous power rating (480 W, 4 A).

Some appliances may be difficult or impossible to operate from the Duracell® Powerpack. They may have high surge requirements or should not be run from the Duracell® Powerpack. See “High Surge Appliances” on page 15 and “Trouble Appliances” on page 16.

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Run Time on Typical AC Appliances

Note: The fewer watts an AC appliance uses, the longer the Duracell® Powerpack will operate before recharging is required.

Typical AC appliances that can be used on the Duracell® Powerpack are listed in Table 3-1.

Operating AC Appliances

Table 3-1

AC-powered Products

Cordless telephone 5 35 hr. Portable stereo 10 22 hr. Laptop computer 20 7 hr. Fan 100 1 hr. 42 min. 36” TV 133 1 hr. 12 min. 3/8" drill 300 23 min. Warm-air fan heater 312 21 min. Blender 385 17 min. HID floodlights 400 16 min.

a. Represents actual power consumption as measured on sample products. b. Operating times assume a fully charged 28 Ah battery and may vary based on model/brand used.

High Surge Appliances

The wattage rating of AC appliances is the average power used by the appliance. Appliances such as televisions, computer monitors and appliances with motors consume much more power than their average rating when they are first switched on.

Although Duracell® Powerpack can supply momentary surge power up to 960 W, some appliances may exceed the capabilities of the Duracell® Powerpack and trigger the inverter’s safety overload shutdown circuit.

AC Appliances and Run Times

Watts

Run time

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Operating AC Appliances

Trouble Appliances

CAUTION

The output of the inverter is non-sinusoidal. Some equipment may be damaged by the inverter’s modified sine wave output (nonsinusoidal).

Some appliances, including the types listed below, may be damaged if they are connected to the inverter:

• Electronics that modulate RF (radio frequency) signals on the AC line will not work and may be damaged.

• Speed controllers found in some fans, power tools, kitchen appliances, and other loads may be damaged.

• Some chargers for small rechargeable batteries can be damaged. See “Precautions for Using Rechargeable Appliances” on page vi for details.

• Metal halide arc (MHI) lights can be damaged.

Note

: If you are unsure about powering any device with the

inverter, contact the manufacturer of the device.

Operating Several Appliances at Once

You can run several AC appliances if the total rating of all the appliances (in watts) does not exceed 480 W. You can run appliances using an AC power bar.

Run time, however, will decrease accordingly with the number of appliances being operated and the total AC power being consumed.

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Operating an AC Appliance

Before operating your AC appliance, ensure that the battery of the Duracell® Powerpack is fully charged. See “Recharging with the AC Charger” on page 13 for details.

To operate an AC appliance:

Operating AC Appliances

1. Turn the AC outlet

ON/OFF switch to the ON position.

The switch illuminates to indicate AC power is available at the AC outlets.

2. Plug the AC appliance into one of the AC outlets and turn the appliance on. Duracell® Powerpack will operate most devices rated up to 480 W.

3. Recharge the Duracell® Powerpack as soon as possible after each use.

When using the Duracell® Powerpack to operate an AC appliance and the low battery warning sounds, the warning gives you time to shut your AC appliance off before loss of AC power.

If you ignore the warning, the Duracell® Powerpack automatically turns off a few minutes later to prevent battery damage.

In the event of an overload, low battery voltage or overheating, the Duracell® Powerpack automatically shuts down.

975-0339-01-01 17

Operating 12 V DC Appliances

The Duracell® Powerpack can operate 12 V DC auto, RV, marine, or other portable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle’s lighter socket.

CAUTION: Equipment damage

The DC power socket does not automatically switch off when the internal battery is discharged. To protect the internal battery against damage resulting from total discharge, we recommend that the AC outlet

ON/OFF switch is turned ON when using the Duracell®

Powerpack to operate a 12 V DC appliance. Having the AC outlet warn you when the 12 V DC appliance has nearly depleted the internal battery.

Note

: The fewer watts a 12 V DC appliance draws, the longer

the Duracell® Powerpack will operate before recharging is required.

ON/OFF switch turned ON enables the alarm to

Typical 12 V DC appliances that can be used on the Duracell® Powerpack are listed in Table 3-2.

Table 3-2

12 V DC Appliance

5 W incandescent light (built into the unit)

Cellular telephone Portable cooler 30 7 h

a. Represents actual power consumption as measured on sample appliances. b. Operating times assume a fully charged 28 Ah battery and may vary based on model or brand of appliance. c. Represents talk time available from 10 recharge cycles.

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12 V DC Appliances and Run Times

Watts

550 h

641 h

Run Time

Operating 12 V DC Appliances

To operate a 12 V DC appliance:

1. Open the protective cover on the left side of the Duracell® Powerpack.

2. Plug the 12 V DC appliance into the DC power socket on the left side of the unit, and turn the 12 V DC appliance on (if required).

If the 12 V DC appliance draws more than 12 A (or has a short-circuit defect), the internal circuit breaker of the Duracell® Powerpack shuts off the power to the 12 V DC appliance. If this occurs, unplug the 12 V DC appliance, and the internal circuit breaker automatically resets after a few seconds.

3. Fully recha rge the Duracell® Powerpack as soon as possible after each use.

As the DC power socket is internally wired directly to the internal battery, extended operation of a 12 V DC appliance may result in excessive battery discharge. See Caution for “Equipment damage” on page 18.

975-0339-01-01 19

Jump-Starting a Vehicle’s Engine

You can use the Duracell® Powerpack with the supplied jump-start cables to jump-start a vehicle or boat engine that has a 12 V starting battery.

WARNING: Fire hazard

Never allow red and black clamps to touch each other or another common metal conductor. This could cause damage to the unit and/ or create a sparking/explosion hazard. Always disconnect the clamps from the unit after use and clip the plastic guard over the jump-start cable port.

WARNING: Fire hazard

Jump-start cable clamps’ connection to the vehicle’s battery terminals must be positive to positive (red clamp to battery “+”) and negative to negative (black clamp to battery “–”). A reverse polarity connection (positive to negative) may cause damage to the unit and/or create a sparking/explosion hazard.

WARNING: Risk of explosion, fire or burns

Important: Closely follow these in st ructions for jump-starting your vehicle because they may be different from the instructions supplied with other products or jump-start cables.

To jump-start a vehicle or boat engine:

1. Turn

OFF the vehicle or boat ignition and all accessories.

2. Engage the park or emergency brake and place the transmission in park for an automatic or neutral for a manual.

3. If jump-starting a boat engine, purge the engine compartment and bilge of all fumes.

20 975-0339-01-01

Jump-Starting a Vehicle’s Engine

4. Connect the cables to the jump-start cable port on the left side of the Duracell® Powerpack.

5. Position the Duracell® Powerpack on a flat, stable surface near the battery and away from all moving parts of the engine.

6. Connect the red positive (+) clip of the cables to the positive (+) terminal of the engine battery.

The battery’s positive terminal is usually larger in diameter than the negative terminal. In most vehicles, the battery’s positive terminal has a red wire connected to it.

7. Connect the black negative (–) clip of the cables to the engine block, cylinder head, or other stationary heavy metal part of the motor, or to the negative (–) battery terminal.

Before starting the engine, make sure the Duracell® Powerpack and the cables are clear of belts and fans. Do not crank the engine for more than 4 seconds.

WARNING: Fire hazard

8. Remove the red positive (+) clip and then the black negative (–) clip from the vehicle’s battery terminal.

9. Remove the cables from the jump-start cable port.

Important: Recharge the Duracell® Powerpack as soon as possible after each use. See “Recharging the Duracell® Powerpack 600 Battery” on page 27.

975-0339-01-01 21

Using the Radio

For information about operating the radio, see page 7.

Power Draw

The AM/FM radio on the back panel is powered by the internal battery in the Duracell® Powerpack.

When turned on, the radio draws 30 mA, allowing you to use the radio for more than one month when the Duracell® Powerpack is fully charged.

Listening to the AM Band

Due to signal interference, you cannot listen to the AM band while using the Duracell® Powerpack to operate an AC appliance.

Connecting to an External Battery

You can extend battery operating times by connecting the Duracell® Powerpack to a larger external battery using the jump-start cables.

For example, an external 60 Ah battery gives approximately two times the operating time of the Duracell® Powerpack internal 28 Ah battery.

WARNING: Fire hazard

22 975-0339-01-01

Connecting to an External Battery

WARNING: Fire hazard

WARNING: Acid spills

Use a sealed, non-spillable battery for indoor use. Common auto and marine batteries are not suitable for indoor use unless their fumes are vented outdoors. Common auto and marine batteries contain acid, which is hazardous if spilled. Wear eye protection and protective clothing when connecting the Duracell® Powerpack to an external battery.

To connect the Duracell® Powerpack to an external battery using the jump-start cables:

1. Connect the cables to the jump-start cable port on the left side of the Duracell® Powerpack.

2. Connect the red positive (+) clip of the cables to the red positive (+) terminal of the external battery.

3. Connect the black negative (–) clip of the cables to the black negative (–) terminal of the external battery.

WARNING: Sparking and explosion

Do not remove the cables from the jump-start cable port when the positive and negative clamps are connected to the terminals of the external battery.

975-0339-01-01 23

Connecting to an External Battery

To disconnect the cables from an external battery and from the Duracell® Powerpack:

1. To disconnect the Duracell® Powerpack from the external battery when the external battery is discharged or no longer needed, remove the red positive (+) clip, and then remove the black negative (–) clip.

2. Remove the cables from the jump-start cable port.

3. Recharge the Duracell® Powerpack as soon as possible after use.

CAUTION

Do not recharge the Duracell® Powerpack when an external battery is connected. The AC charger may be damaged.

24 975-0339-01-01

4 Maintenance

Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts.

Routine maintenance is required to keep your Duracell® Powerpack 600 operating properly. Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt.

WARNING: Shock hazard

Disconnect all sources of AC power and DC power before performing any type of maintenance.

Battery Maintenance

All rechargeable batteries gradually discharge when left standing, and you need to recharge them periodically to maintain maximum battery capacity. The AC charger supplied with the Duracell® Powerpack is designed to regulate the charging process, ensuring that the battery is always fully charged but never overcharged. To ensure safe recharging and maximum battery life, rechar ge the Duracell® Powerpack only with the supplied charger or approved battery chargers.

Battery Maintenance

CAUTION

Due to inherent self-discharge, lead acid batteries must be charged at least every 3 months, especially in a warm

environment. Leaving a battery in a discharged state, or not recharging every 3 months, may result in permanent battery damage and poor jump-starting performance.

CAUTION

Do not attempt to recharge the Duracell® Powerpack battery if it is frozen. Gradually warm the frozen battery to 32 °F (0 °C) before recharging.

26 975-0339-01-01

Recharging the Duracell® Powerpack 600 Battery

To check the battery’s charge level, press the Display Function button.

Note: Battery Charge (%) status is only accurate when the Duracell® Powerpack has been disconnected from all appliances and all charging sources for 15 minutes.

You can recharge the battery using:

• the fully automatic “plug-in-and-forget” AC charger.

• the DC charging cable to recharge from your vehicle as you drive.

• a generator equipped with a regulated 12 V battery charging outlet.

• a solar panel.

Recharging with the AC Charger

Recharging with the AC charger is a true “plug-in-andforget” charging method.

CAUTION

Do not operate AC or DC appliances while the Duracell® Powerpack is being recharged with the AC charger. The AC charger may be permanently damaged if AC appliances or 12 V DC appliances are operated while the AC charger is connected.

To recharge with the AC charger:

1. Disconnect any 12 V DC appliance and turn the light switch to

2. Turn the AC outlet

3. Plug the AC charger into a standard AC wall outlet.

975-0339-01-01 27

OFF.

ON/OFF switch to OFF.

Recharging the Duracell® Powerpack 600 Battery

4. Insert the AC charger cable end into the charger input socket located on the left side of the Duracell® Powerpack.

5. While the Dura cell® Powerpack is recharging, the green Charging Status light is flashing. If the battery is completely discharged, a typical recharge may take up to 35 hours. When fully charged, the green Charging Status light changes to steady and the Duracell® Powerpack is ready to use.

Important: The 35-hour charging time for the Duracell® Powerpack assumes that there is 120 V at the AC wall outlet. If the voltage is less than 120 V AC, it may take more than 35 hours to fully recharge the Duracell® Powerpack. If, after 35 hours of charging, the green Charging Status light is still flashing and not steady, continue to charge the unit for another 15 hours.

Once the battery is fully charged, the charging voltage and current automatically reduces to a maintenance level and the Duracell® Powerpack may be left permanently connected to the AC charger. If your utility power is interrupted, the charging process automatically restarts when power returns.

Recharging with the DC Charging Cable

Using the DC charging cable, the Duracell® Powerpack can be recharged while you drive your vehicle.

Important: Although the charge regulation circuitry in the Duracell® Powerpack does not operate with this charging method, most vehicle voltage regulators will ensure that the Duracell® Powerpack is not overcharged.

28 975-0339-01-01

Recharging the Duracell® Powerpack 600 Battery

WARNING: Fire and explosion hazard

Do not use this recharging method if your vehicle has abnormally high voltage electrical systems that operate above 15 V DC. This may lead to accumulations of hydrogen, causing exposure to fire and explosion hazard.

CAUTION

Do not operate AC or DC appliances while the Duracell® Powerpack is being recharged with the DC charging cable from your vehicle.

To recharge the Duracell® Powerpack while you drive using the DC charging cable:

1. While the vehicle engine is running, plug one end of the DC charging cable into the DC power socket of the Duracell® Powerpack.

2. Plug the opposite end of the DC charging cable into the vehicle’s lighter socket or 12 V accessory outlet.

3. Once the Duracell® Powerpack is fully charged or if your vehicle’s engine is not running, disconnect the DC charging cable from both sockets. Most of the capacity will be restored in four hours while the vehicle engine is running.

Note

: The green Charging S tatus light will not illuminate when

the Duracell® Powerpack is recharged through the DC charging cable.

Note

: Battery Charge (%) indicator is only accurate when the

Duracell® Powerpack has been disconnected from all appliances and all charging sources for 15 minutes.

Important: Do not leave the Duracell® Powerpac k permanently connected to the vehicle’s lighter socket or 12 V accessory outlet.

975-0339-01-01 29

Recharging the Duracell® Powerpack 600 Battery

Recharging with a Generator’s Regulated 12 V DC Outlet

WARNING: Fire and explosion hazard

The generator output must be intended for batt e ry charging and have an output of 15 V or less. An unregulated output or one that exceeds 15 V DC can damage the battery. This may lead to accumulations of hydrogen, causing exposure to fire and explosion hazard.

Refer to the Owner’s Guide accompanying your generator for detailed instructions on connecting the generator to a unit like the Duracell® Powerpack.

You can recharge the battery of the Duracell® Powerpack using a generator in several ways:

• Using the AC charger to recharge the Duracell® Powerpack from a generator is possible, but would require extended generator running time.

• Using a generator which has an auxiliary regulated 12 V DC output designed for charging 12 V batteries. Most generators are equipped with them. Use this power source for faster charging.

• Using a generator with a regulated 12 V DC lighter socket. Follow the connection instructions in “Recharging with the DC Charging Cable” on page 28.

Most of the capacity will be recharged in a few hours.

Note

: Battery Charge (%) indicator is only accurate when the

Duracell® Powerpack has been disconnected from all appliances and all charging sources for 15 minutes.

30 975-0339-01-01

Recharging the Duracell® Powerpack 600 Battery

Recharging From a Solar Panel

Small, unregulated 12 V solar panels rated to produce a maximum of 2.5 A (or 30 W) can be used to charge the Duracell® Powerpack through the AC charger input socket.

You will need to purchase a standard 5.5 mm OD × 2.5 mm ID (0.217" × 0.10") coaxial DC (barrel type centre positive) connector to mate with the AC charger input socket. These connectors are available at consumer electronics stores.

To wire the coaxial DC connector:

1. Connect the solar panel’s red positive (+) wire to the coaxial plug’s inner or centre contact.

2. Connect the solar panel’s black negative (–) wire to the plug’s outer contact. See Figure 4-1.

Figure 4-1

975-0339-01-01 31

Typical DC Coaxial Connector Connection

Once the connector is inserted into the AC charger input socket and the solar panel is placed in the sun, the Duracell® Powerpack charges automatically just as with the AC charger . See “Recharging with the AC Charger” on page 27.

It takes about ten hours in direct sunlight to recharge the Duracell® Powerpack from a 2.5 A solar panel.

Replacing the Incandescent Light

To replace the light bulb:

1. Turn the light switch off.

2. Pop out the plastic lens cover.

3. Gently grasp the bulb and twist clockwise to unscrew the bulb.

4. Insert a replacement bulb of the same type and rating into the light reflector assembly.

5. Gently grasp the bulb and twist counter-clockwise to screw the bulb in.

6. Snap in the lens cover.

Replacing the External Fuse

The replacement fuse must be rated at 250 A, 32 V DC. See page 9 for the fuse location.

To replace the external fuse:

1. Remove the fuse cover.

2. Unscrew the two bolts on the fuse.

3. Replace the fuse. Ensure that the replacement fuse is rated at 250 A, 32 V DC and is of the same type.

4. Tighten the fuse with the two bolts.

5. Replace the fuse cover.

32 975-0339-01-01

Recycling

If it’s rechargeable, it’s recyclable!

Xantrex recognizes its responsibility as a global citizen and is continually striving to reduce the environmental impact of the work we do and the products we create. We have taken a step forward to limit our impact on the natural environment by initiating a battery recycling program. Xantrex is a licensee of the Rechargeable Battery Recycling Corporation (“RBRC”), a non-profile public service organization dedicated to recycling used rechargeable batteries. Through RBRC’s national program and the availability of recycling depots for Pb batteries, Xantrex customers can recycle rechargeable batteries in a convenient and environmentally friendly way.

If one of your Xantrex battery-integrated products has reached the end of its useful life, we urge you to dispose of the product correctly and safely. Xantrex recommends taking the following steps to recycle your product depending on battery chemistry and size.

Recycling

Ni-MH, Li-ion or small Pb Batteries (up to 2 lbs. or 1 kg)

If you are recycling a product that contains a Ni-MH, Li-ion or small Pb battery (up to 2 lbs. or 1 kg) then you can simply drop it off at the battery drop-box located at any one of the following major retailers.

In Canada: Battery Experts, Battery Plus, Bell W orld, FIDO, Future Shop, The Home Depot, Home Hardware, London Drugs, Makita Factory Service Centers, Personal Edge, Revy , Sears, The Sony Store, The Source by Circuit City, TELUS Mobility and Zellers

In the USA: Alltel, Batteries Plus, Black & Decker, Cingular Wireless, Circuit City, The Home Depot, Lowe's, Milwaukee Electric Tool, Office Depot, Orchard Supply, Porter Cable Service Centers, RadioShack, Remington Product Company, Sears, Staples, Target, US Cellular and Verizon Wireless

If you are not sure of the drop-box nearest you, simply call 1877-2-RECYCLE to find the retail collection nearest you.

975-0339-01-01 33

Recycling

Pb Batteries (larger than 2 lbs. or 1 kg)

If you need to recycle a Pb battery that is larger than 2lbs. (1kg) then you may take one of the following three steps to recycle your battery:

• dispose of your battery product 'as is' at a battery disposal location or waste disposal location nearest you.

• send your battery product 'as is' back to Xantrex for proper recycling of the battery (see address below).

Xantrex Technology Inc. Attn: Battery Recovery 5917 195th Street NE Arlington, WA USA, 98223

• dispose of the battery inside your product, by first removing it (simple disassembly may be required) and then taking it to a Sears Automotive Facility in your area where it can be dropped off for proper recycling.

* If you are not sure of a Sears Automotive Facility nearest you simply go to www .Sears.com and select store locator.

34 975-0339-01-01

5 Troubleshooting

Troubleshooting will help you identify the common problems than can occur with the Duracell® Powerpack 600.

Read this chapter before contacting your dealer . If you cannot solve the problem with the Duracell®

Powerpack, record the information asked for on “Information About Your System” on page 50 and then contact your dealer.

Common Problems

Buzz in Audio Equipment

Some inexpensive stereo systems have inadequate internal power-supply filtering and may buzz slightly when powered by the Duracell® Powerpack. The best solution to eliminate the buzzing is to use an audio system with a good quality filter.

Television Interference

The Duracell® Powerpack is shielded to minimize interference with TV signals. If TV signals are weak, you may see interference in the form of lines scrolling across the TV screen. Try one of the following suggesti ons to minimize or eliminate the interference:

• Use an extension cord to increase the distance between the Duracell® Powerpack and the TV, antenna, and cables.

• Adjust the orientation of the Duracell® Powerpack, television, antenna, and cables.

Troubleshooting Reference

• Maximize TV signal strength by using a better antenna. Use a shielded antenna cable where possible.

• Try a different TV. Different models vary considerably in their susceptibility to interference.

Troubleshooting Reference

WARNING: Electric shock hazard

Do not remove the cover of the Duracell® Powerpack or disassemble the Duracell® Powerpack except to replace the internal battery or 250 A fuse. The Duracell® Powerpack does not contain any internal user-serviceable parts and attempting to service the unit yourself could result in electrical shock or burn.

Table 5-1

Problem Possible Cause Solution

AC appliance will not operate; audible alarm is not sounding.

Overload shutdown

Troubleshooting reference

AC appliance rated more than 480 W, the safety overload has tripped.

AC appliance is rated less than 480 W, high starting surge has tripped the safety overload.

Appliance power requirements exceed the capability of the Duracell® Powerpack.

Use an AC appliance with a power rating less than 480 W.

AC appliance may exceed the unit’s surge capability. Use an AC appliance with a starting surge within the Duracell® Powerpack surge rating.

Unplug the appliance and confirm that the appliance’s power requirement is 480 W or less before attempting to restart the appliance.

36 975-0339-01-01

Troubleshooting Reference

Table 5-1

Troubleshooting reference

Problem Possible Cause Solution

AC appliance will not operate;

Battery has discharged to 10.5 V.

Turn the AC outlet off and recharge the Duracell®

Powerpack. audible alarm is sounding.

Inverter has overheated due to poor ventilation or excessively warm environmental conditions.

Turn the AC outlet

off and allow the Duracell®

Powerpack to cool for 15 minutes or

more. Clear blocked fan opening or

remove objects covering the unit,

then restart the Duracell®

Powerpack.

Move to a cooler environment. Over-

temperature shutdown

Inverter has overheated due to poor ventilation or

Turn off the AC outlet

switch, and let the Duracell®

Powerpack cool down.

excessively warm environmental conditions.

Alarm sounds Internal battery is

nearly discharged. (11.0 V).

Turn the AC outlet

OFF and recharge the Duracell®

Powerpack.

If you ignore this warning, the Duracell® Powerpack automatically switches off when the battery reaches 10.5 V.

ON/OFF switch

ON/OFF

ON/OFF switch

Run time is less than expected.

Internal battery is not fully charged.

AC appliance power consumption is higher than expected.

Recharge using the AC charger , until

green Charging Status light is

steady.

Check AC appliance power or

wattage rating (or current draw for

12 V DC appliances) and compare

with Table 3-1 on page 15 and Table

3-2 on page 18.

975-0339-01-01 37

Troubleshooting Reference

Table 5-1

Problem Possible Cause Solution

Measured AC output voltage is too low.

Charging Status light is

OFF when AC

charger is connected

Green

Charging Status light is

flashing (indicating recharging) and battery charge (%) does not turn on.

Troubleshooting reference

Use of an average-reading AC voltmeter to read output voltage.

Battery is almost fully discharged.

No AC power at the AC wall outlet.

AC charger is faulty.

Battery charge (%) reading on digital display is only accurate when the Duracell® Powerpack has been disconnected from all appliances and all charging sources for 15 minutes.

The modified sine wave (MSW)

output of the Duracell® Powerpack

requires a true RMS reading meter,

such as the Fluke 87 series, for

accurate measurement.

Press display function button to

verify battery status and recharge the

Duracell® Powerpack as necessary.

“Battery Charge %” reading on the

digital display is only accurate when

the Duracell® Powerpack has been

disconnected from all appliances and

all charging sources for 15 minutes.

Ensure power is available at the AC

wall outlet.

Replace the AC charger.

Unplug the charging sources and any

appliances and let the Duracell®

Powerpack rest for 15 minutes to

obtain an accurate reading.

38 975-0339-01-01

Troubleshooting Reference

Table 5-1

Problem Possible Cause Solution

Green

Charging Status light is

still flashing and hasn’t changed to steady after 50 hours of charging.

The engine being jumpstarted will not start.

Troubleshooting reference

The voltage at the AC wall outlet is less than 120 V AC.

Duracell® Powerpack battery is not fully charged.

The engine condition is poor.

External fuse (250 A) is blown.

The engine start capacity exceeds the Duracell® Powerpack jump-start capability.

Use AC wall outlet that supplies

120 V AC.

Recharge the Duracell® Powerpack

battery.

Have the engine serviced.

Replace 250 A, 32 V fuse with same

type and ratings.

Upgrade to a higher power

Duracell® Powerpack.

The battery clamps of the jump-start cables measure zero volts.

The light does not turn on.

The AM radio does not work or buzzes continuously

975-0339-01-01 39

External fuse (250 A) is blown.

Light bulb has burnt out.

The Duracell® Powerpack AC outlets are being used, causing interference.

Replace 250 A, 32 V fuse with same

type and ratings.

Remove lens cover and replace bulb

with one of the same type and rating.

Turn off the AC outlets.

A Specifications

Electrical Specifications

12 V DC Section

Internal battery type sealed, AGM (Absorbed

Glass Mat) lead acid Internal battery voltage (nominal) 12 V DC Internal battery capacity (minimum) 28 Ah Internal battery CCA rating 280 CCA DC power socket (maximum continuous load) 12 A with automatic reset Built-in incandescent light (replaceable) 5 W bulb Jump-start cable port 50 A Jump-start fuse (external—user replaceable,

replacement part # 066-0191)

250 A

Electrical Specifications

AC Power Section

Output power

• Continuous output power

• Five minute AC output power

• Peak AC output surge capacity Output voltage 115 ± 10 V AC RMS Output frequency 60 Hz Output wave form modified sinewave No load current draw <0.4 A DC Input voltage range 10.5 to 15.5 V DC Low battery alarm 11.0 V DC Low battery shutdown 10.5 V DC High battery voltage shutdown Yes, automatic reset Over temperature shutdown Yes, automatic reset Overload shutdown Yes, automatic reset

480 W

600 W

960 W

AC output short circuit protection Yes, automatic reset Fuse (internal) 2 × 40 A Operating temperature range 32–104 ºF

(0–40 ºC) Storage temperature range 32–86 ºF

(0–30 ºC)

Internal Battery Charging Controller System

AC charger bulk charging current 1.0 A Peak charging voltage (nominal) 14.2 V Charge restart voltage (nominal) 12.9 V Float charge after full charge is completed

(nominal) AC charger input socket maximum current 2.5 A

42 975-0339-01-01

1 mA

Physical Specifications

Radio

AM Frequency 526–1606 KHz FM Frequency 87–105 MHz

Accessories

Jump-start cables (replacement part # 449-0207-01-01)

DC charge cable (replacement part # 449-0187-01-01)

AC charger (replacement part # 074-1004-01)

24" (0.61 m), 6 AWG wire with black and red battery clamps

39" (1 m) 18 AWG with male-to-male lighter plugs

120 V AC, 1 A, 60 Hz

Physical Specifications

Length 14" (36 cm) Width 9" (22.8 cm) Height 12" (30.4 cm) Weight 32 lb (14.5 kg)

Important: All specifications are subject to change without notice.

975-0339-01-01 43

Warranty and Return Information

Warranty

What does this warranty cover? This Limited W arranty is provided by Xantrex Te chnology Inc. ("Xantrex") and covers defects in workmanship and materials in your Duracell® Powerpack 600. This warranty period lasts for 6 months from the date of purchase at the point of sale to you, the original end user customer. You require proof of purchase to make warranty claims.

What will Xantrex do? Xantrex will, at its option, repair or replace the defective product free of charge, provided that you notify Xantrex of the product defect within the Warranty Period, and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited W arranty.

Xantrex will, at its option, use new and/or reconditioned parts in performing warranty repair and building replacement products. Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement. If Xantrex repairs or replaces a product, its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer, whichever is greater. All replaced products and all parts removed from repaired products become the property of Xantrex.

Xantrex covers both parts and labor necessary to repair the product, and return shipment to the customer via a Xantrex-selected non-expedited surface freight within the contiguous United States and Canada. Alaska and Hawaii are excluded. Contact Xantrex Customer Service for details on freight policy for return shipments outside of the contiguous United States and Canada.

How do you get service? If your product requires troubleshooting or warranty service, contact your dealer.

If you are unable to contact your dealer, or the dealer is unable to provide service, contact Xantrex directly at:

Telephone: 1 408 987 6359 Web: www.xantrex.com/support

Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual. For some products, Xantrex maintains a network of regional Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at one of these facilities.

Warranty and Return

What proof of purchase is required? In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex.

Proof of purchase may be in any one of the following forms:

• The dated purchase receipt from the original purchase of the product at point of sale to the end user, or

• The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM) status, or

• The dated invoice or purchase receipt showing the product exchanged under warranty

What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical system s. This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to:

a) the product if it has been misused, neglected, improperly installed, physically

damaged or altered, either internally or externally, or damaged from improper use or use in an unsuitable environment;

b) the product if it has been subjected to fire, water, generalized corrosion, biological

infestations, or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Xantrex product specifications including high input voltage from generators and lightning strikes;

c) the product if repairs have been done to it other than by Xantrex or its authorized ser-

vice centers (hereafter "ASCs");

d) the product if it is used as a component part of a product expressly warranted by

another manufacturer;

e) the product if its original identification (trade-mark, serial number) markings have

been defaced, altered, or removed.

46 975-0339-01-01

Warranty and Return

Disclaimer

Product

THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY.

IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUCT.

Exclusions

If this product is a consumer product, federal law does not allow an exclusion of implied warranties. To the extent you are entitled to implied warranties under federal law, to the extent permitted by applicable law they are limited to the duration of this Limited Warranty. Some states and provinces do not allow limitations or exclusions on imp lied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This Limited Wa rranty gives you specific legal rights. Y ou may have other rights which may vary from state to state or province to province.

Warning: Limitations On Use

Please refer to your product manual for limitations on uses of the product.

SPECIFICALLY, PLEASE NOTE THAT THE DURACELL® POWERPACK 600 SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING , XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE XANTREX SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES.

Please note that the Duracell® Powerpack 600 is not intended for use as an uninterruptible power supply and Xantrex makes no warranty or representation in connection with any use of the product for such purposes.

975-0339-01-01 47

DURACELL® POWERPACK 600 IN CONNECTION WITH LIFE SUPPORT

Warranty and Return

Return Material Authorization Policy

Before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA) number and the correct factory "Ship To" address. Products must also be shipped prepaid. Product shipments will be refused and returned at your expense if they are unauthorized, returned without an RMA number clearly marked on the outside of the shipping box, if they are shipped collect, or if they are shipped to the wrong location.

When you contact Xantrex to obtain service, please have your instruction manual ready for reference and be prepared to supply:

• The serial number of your product

• Information about the installation and use of the unit

• Information about the failure and/or reason for the return

• A copy of your dated proof of purchase

Record these details in “Information About Your System” on page 50.

Return Procedure

1. Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is damaged due to improper packaging.

2. Include the following:

• The RMA number supplied by Xantrex Technology Inc. clearly marked on the

outside of the box.

• A return address where the unit can be shipped. Post office boxes are not

acceptable.

• A contact telephone number where you can be reached during work hours.

• A brief description of the problem.

3. Ship the unit prepaid to the address provided by your Xantrex customer service representative.

If you are returning a product from outside of the USA or Canada In addition to the above, you MUST include return freight funds and are fully responsible for all documents, duties, tariffs, and deposits.

If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex return material authorization (RMA) number is not required. However, you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility.

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Warranty and Return

Out of Warranty Service

If the warranty period for your Duracell® Powerpack 600 has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be serviced or replaced for a flat fee.

To return your Du racell® Powerpack 600 for out of warranty service, contact Xantrex Customer Service for a Return Material Authorization (RMA) number and follow the other steps outlined in “Return Procedure” on page 48.

Payment options such as credit card or money order will be explained by the Customer Service Representative. In cases where the minimum flat fee does not apply, as with incomplete units or units with excessive damage, an additional fee will be charged. If applicable, you will be contacted by Customer Service once your unit has been received.

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Warranty and Return

Information About Your System

As soon as you open your Duracell® Powerpack 600 package, record the following information and be sure to keep your proof of purchase.

❐ Serial Number ❐ Purchased From ❐ Purchase Date

If you need to contact Customer Service, please record the following details before calling. This information will help our representatives give you better service.

_______________________________ _______________________________ _______________________________

❐ Warning, Error or Panel

Fault Message

_________________________________

❐ Appliances operating when

problem occurred

❐ Description of problem

______________________________________________________________ ______________________________________________________________

_________________________________ _________________________________

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Duracell Powerpack 600 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual