Ducati hipermotard 2016, hipermotard 938 2016 Owner's Manual

This manual is an integral part of the motorcycle and must remain with it for its entire life. The manual must accompany the motorcycle if it is sold or transferred to a new owner. Please store this manual in a safe a place. In case of damage or loss, request a new copy by contacting:
Ducati North America, Inc. 10443 Bandley Drive Cupertino, California, 95014 Tel: 001.408.253.0499 Fax: 001.408.253.4099 E-mail: customerservice@ducatiusa.com Web site: www.ducatiusa.com
Quality and safety standards of Ducati motorcycles are constantly being updated consequent to the development of new design solutions, equipment and accessories. Although the manual includes fully updated information at the time of print, Ducati Motor Holding S.p.A. therefore reserves the right to make changes without prior notification or without incurring obligations. For this reason, you may note discrepancies when comparing some illustrations with your motorcycle.
Any and all reproduction or dissemination of the contents in whole or in part is strictly prohibited. All rights are reserved by Ducati Motor Holding S.p.A. Requests for authorizations shall be made in writing to this company with specification of the reason.
Owner's manual
US/CANADA
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We'd like to welcome you among Ducati enthusiasts and congratulate you on your excellent choice of motorcycle. We imagine you'll be riding your Ducati motorcycle for long trips as well as short daily excursions. Ducati Motor Holding S.p.A. wishes you smooth and enjoyable riding.
Your motorcycle is the result of constant research and development by Ducati Motor Holding S.p.A., so it's important that the standard of quality is upheld through careful observance of the scheduled maintenance chart and the use of original spare parts. In the Owner's Manual you'll find instructions for performing small maintenance procedures. The most important servicing and maintenance procedures are contained in the Service Manual available at Authorized Service Centers of Ducati Motor Holding S.p.A..
In your own interest and safety, and in order to guarantee product reliability, we strongly recommend that you go to an Authorized Dealer or Service Center for any servicing included on the scheduled maintenance chart, see page 204.
Our highly skilled staff has access to the special tools and equipment needed to perform any servicing procedure with expertise. They use only Ducati original spare parts as the best guarantee for full interchangeability, smooth running and long life.
All Ducati motorcycles come with a Warranty Booklet. The Warranty does not extend to motorcycles used in competitions or competitive trials. Any tampering or even partial modification of the components will result in automatic invalidation of Warranty rights. Incorrect or insufficient servicing procedures, use of non-original spare parts or parts not explicitly approved by Ducati may lead to the invalidation of the Warranty, besides potential damage and reduced performance.
Enjoy your ride!
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Table of Contents
Introduction 7
Safety guidelines 7 Warning symbols used in the manual 7 Intended use 8 Rider's obligations 8 Reporting of safety defects 10 Rider's training 10 Apparel 12 Safety "Best Practices" 13 Refueling 15 Carrying the maximum load allowed 16 Information about carrying capacity 16 Hazardous products - warnings 17 Vehicle identification number 19 Engine identification number 20 Plate position 21
Noise and exhaust emission control system information 25 California emission control warranty statement Your warranty rights and obligations 26 Manufacturer’s warranty coverage 26 Owner's warranty responsibilities: 26 California evaporation emission system 27 Ducati limited warranty on emission control system 28
Instrument panel (Dashboard) 31
Instrument panel 31 Acronyms and abbreviations used in the Manual 36 Technological Dictionary 36 Function buttons 38 Main functions 39 Parameter setting and displaying 40 Vehicle speed indicator 42 Engine rpm indicator (RPM) 43 Gear indication 44 Menu 1 functions 46 Odometer 47 Trip meter 1 48 Trip meter 2 49
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Partial fuel reserve counter 50 Average fuel consumption 51 Instantaneous fuel consumption 52 Average speed 53 Trip time 54 Menu 2 functions 55 Engine coolant temperature 56 External air temperature 58 Clock 59 Set-Up - Riding Mode set indication 60 DTC 61 ABS 66 Service warning (SERVICE) 70 Indication if the LAP function is active/not active 73 Set-Up function (RIDING MODE) (riding mode change) 74 Error displaying (ERRORS) 77 Setting menu 83 Customizing the Riding Mode (RIDING MODE) 85 DTC Set-Up 89 ABS Set-Up 91 ENGINE Set-Up 93 ALL DEFAULT (restoring the default parameters of all RIDING MODES) 95
DEFAULT (restoring the default parameters of a single RIDING MODE) 97 Instrument panel back-lighting setting (B.LIGHT) 99 Lap Timer (LAP): LAP on/off 101 Lap Timer (LAP): LAP recording 103 Lap Timer (LAP): view of stored LAPs 105 Clock setting function (CLOCK) 109 Battery voltage function (BATTERY) 111 Engine rpm digital indication (RPM) 112 Immobilizer code (PIN CODE) 113 Setting the unit of measurement (UNITS) 121 Other functions 130 Light control 132 Immobilizer system 135 Keys 136 Operation 137 Duplicate keys 138 PIN CODE entering function for overriding purposes 139
Controls 142
Position of motorcycle controls 142 Key-operated ignition switch and steering lock 143
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Left-hand switch 144 Clutch lever 145 Right-hand switch 148 Throttle twistgrip 149 Front brake lever 150 Rear brake pedal 151 Gear change pedal 152 Adjusting the gear change pedal and the rear brake 153
Main components and devices 155
Position on the vehicle 155 Fuel tank plug 156 Seat lock 157 Helmet cable 159 Side stand 161 Adjusting the rear shock absorber 162
Riding the motorcycle 164
Running-in recommendations 164 Pre-ride checks 166 ABS 168 Starting the engine 169 Moving off 171
Braking 172 ABS 172 Stopping the motorcycle 174 Parking 175 Refueling 176 Tool kit and accessories 177
Main use and maintenance operations 178
Checking coolant level and topping up, if necessary 178 Check brake fluid level 179 Checking brake pads for wear 181 Charging the battery 182 Checking drive chain tension 186 Lubricating the drive chain 188 Replacing the headlight bulbs 189 Changing the turn indicator bulbs 192 Number plate light 193 Aligning the headlight 194 Adjusting the rear-view mirrors 196 Tubeless tires 197 Check engine oil level 199 Cleaning and replacing the spark plugs 201 Cleaning the motorcycle 202
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Storing the motorcycle 203 Important notes 203
Scheduled maintenance chart 204
Scheduled maintenance chart: operations to be carried out by the dealer 204 Scheduled maintenance chart: operations to be carried out by the customer 207
Specifications 208
Weights 208 Overall dimensions 209 Top-ups 210 Engine 212 Timing system 213 Performance 214 Spark plugs 214 Fuel system 214 Brakes 214 Transmission 215 Frame 216 Wheels 216 Tires 216 Suspensions 216
Exhaust system 217 Available colors 217 Electric system 218
Routine maintenance record 224
Routine maintenance record 224
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Introduction
Safety guidelines
Your safety and that of others are very important. Ducati Motor Holding S.p.A. urges you to ride your motorcycle responsibly. Before using your motorcycle for the first time, please read this manual carefully from start to finish and closely follow the guidelines. This will allow you to obtain all information regarding a correct use and maintenance. If you have any doubts or questions, consult a Dealer or Authorized Service Center.
Warning symbols used in the manual
Different forms of information regarding potential hazards that may affect you or others have been used. These include:
- Safety stickers on the motorcycle;
- Safety warnings preceded by a warning symbol and by one or the two words CAUTION or IMPORTANT.
Attention
Failure to observe these instructions may lead to a hazardous situation and cause severe injury to the rider or others, or even death.
Important
Possibility of damaging the motorcycle and/or its components.
Note
Additional information regarding the job being performed.
The terms RIGHT and LEFT are referred to the motorcycle viewed from the riding position.
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Intended use
Attention
This motorcycle is designed for on-road use, may be used occasionally on dirt trail. Usage in conditions for which it was not designed (e.g. heavy off-road use) can lead to loss of control of the motorcycle, increasing the risk of a crash.
Attention
This motorcycle must not be used for towing or for the addition of a sidecar, since this may cause a loss or control and consequent accident.
This motorcycle carries the rider and can carry a passenger.
Attention
The total weight of the motorcycle in running order with rider, passenger, baggage and additional accessories must not exceed 895lb/ 406kg.
Rider's obligations
All riders must hold a driver's license.
Attention
Riding without a license is illegal and punishable by law. Make sure you always have your license on you when setting out on the motorcycle. Do not allow inexpert riders or those not in possession of an authorized driver's license to ride the motorcycle.
Do not ride the motorcycle when under the influence of alcohol or drugs.
Attention
Riding under the influence of alcohol or drugs is illegal and punishable by law.
Avoid taking medication before riding the motorcycle if you have not consulted your doctor about potential side effects.
Attention
Some medications may induce sleepiness or other effects that impair reflexes and the ability of the rider to control the motorcycle, which may lead to accident.
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Some countries require mandatory insurance coverage.
Attention
Check the laws applicable to your country. Take out an insurance policy and keep the policy in a safe place along with the other motorcycle documents.
To protect the safety of the rider and/or passenger, some countries have made it a law to wear a homologated helmet.
Attention
Check the laws applicable to your country. Riding without a helmet may be punishable by a fine.
Attention
Failure to be wearing a helmet in case of accident increases the chance of serious injury and even death.
Attention
Make sure that the helmet is in compliance with safety specifications, provides excellent visibility, is the correct size for the head, and has the DOT (Department of Transportation) label affixed to the helmet surface. Laws regulating traffic vary from country to country. Check the laws in force in your country before riding the motorcycle and pay strict adherence to them .
Attention
Tampering with Noise Control System Prohibited. Federal Law prohibits the following acts or causing thereof:
1) the removal or rendering inoperative by any
person, other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use; or
2) the use of the vehicle after such device or
element of design has been removed or rendered inoperative by any person.
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Among the acts presumed to constitute tampering are those listed below:
1) Removal of, or puncturing the muffler, baffles, header pipes or any other component that conducts exhaust gases.
2) Removal or puncturing of any part of the intake system.
3) Lack of proper maintenance.
4) Replacing any moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.
This product should be checked for repair or replacement if the motorcycle noise has increased significantly through use. Otherwise, the owner may become subject to penalties under state and local ordinances.
Reporting of safety defects
If you believe your vehicle has a defect that could cause a crash or cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA), in addition to notifying Ducati North America, 10443 Bandley Drive Cupertino, California, 95014, Tel.: 001.408.253.0499, Fax: 001.408.253.4099. If NHTSA receives similar
complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Ducati North America. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washington, D.C. area) or write to: NHTSA, 1200 New Jersey Avenue SE W43-488, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline.
Rider's training
Accidents are frequently due to inexperience. Riding, maneuvering and or braking are carried out differently from other vehicles.
Attention
A rider's lack of preparation or an inappropriate use of the vehicle may result in a loss of control, death or serious damage.
Check your knowledge of current "TRAFFIC LAWS"; read carefully and familiarize yourself with the contents of the M.O.M (Motorcycle Operator
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Manual) pertinent to your state available at the M.S.F. (Motorcycle Safety Foundation) (www.msf-usa.org) website. You are strongly recommended to take a riding course approved by the M.S.F. (Motorcycle Safety Foundation).
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Apparel
Clothing in the use of the motorcycle plays an important role in safety, as the motorcycle provides a person no protection from impact in the same way as an automobile.
Suitable clothing includes: helmet, eye protection, gloves, boots, long-sleeved jacket and long pants.
- The helmet must have the requisites as listed on page 8, if the helmet model has no visor, use suitable goggles;
- Gloves must have five fingers and be made of leather or other abrasion-resistant material;
- Boots or shoes used for riding must have non-slip soles and ankle protection;
- Jacket and pants, or even riding suits, must be made of leather or abrasion-resistant material and in a color with inserts that are very visible.
Important
In any case, avoid wearing loose or floppy clothing that can become stuck in the motorcycle parts.
Important
For your safety this type of clothing must be
used in both summer and winter.
Important
For the safety of the passenger, make sure that
he or she also wears appropriate clothing.
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Safety "Best Practices"
Before, during and after use, remember to follow some simple rules that are extremely important for safety and for maintaining the motorcycle at top efficiency.
Important
During the break-in period, carefully observe the instructions contained in section "Riding the motorcycle" of this Manual. Failure to follow these instructions releases Ducati Motor Holding S.p.A. from any liability whatsoever for any engine damage or shorter engine life.
Attention
Do not ride the motorcycle unless you are well familiarized with the controls to be used during the ride.
Before starting the motorcycle, always perform the checks detailed in this manual (see page 169).
Attention
Failure to perform checks may cause damage to the vehicle and serious injury to the rider and/or passenger.
Attention
Start the engine when outdoors or in a well ventilated place. Never start the engine in a closed environment. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. During the ride, assume a correct body position and make sure the passenger does the same.
Important
The rider should ALWAYS keep both hands on the handlebar.
Important
Both rider and passenger should keep their feet on the footpegs when the motorcycle is in motion.
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Important
The passenger should always hold on to the
grab handles under the seat with both hands.
Important
Be very careful when maneuvering intersections or when riding in areas near exits from private grounds, parking lots or access roads to highways.
Important
Be sure you are clearly visible and do not ride in the blind spot of the vehicles ahead.
Important
ALWAYS signal your intention to turn or pull over to the next lane with due warning using the turn indicators.
Important
Park your motorcycle where no one is likely to hit it, and use the side stand. Never park on uneven or soft ground or your motorcycle may fall over.
Important
Visually inspect the tires at regular intervals for cracks and cuts, especially on sidewalls, bulges or large spots which are indicative of internal damage. Replace them if badly damaged. Remove any stones or other foreign bodies caught in the tread.
Attention
The engine, exhaust pipes and mufflers stay hot for a long time after the engine has been turned off. Be especially careful not to touch the exhaust system with any part of the body and never park the motorcycle near flammable materials (wood, leaves, etc.).
Attention
When you leave the motorcycle unattended, always remove the ignition key and make sure it is inaccessible to anyone unsuitable to ride the motorcycle.
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Refueling
Refuel the motorcycle in an open area and with the engine switched off. Do not smoke or ever use flames during refueling. Be careful never to drop fuel on the engine or exhaust pipe. When refueling, do not fill the tank completely: fuel should never be touching the rim of filler recess. When refueling, avoid inhaling fuel vapors and take care that they do not come in contact with eyes, skin or clothing.
Attention
The vehicle is compatible only with fuel having a maximum ethanol content of 10% (E10). Using fuel with ethanol content over 10% is prohibited. Using it could result in severe damage of the engine and motorcycle components. Using fuel with ethanol content over 10% will render the Warranty null and void.
Attention
In case of malaise caused by prolonged inhalation of fuel vapors, stay outdoors and consult a physician. In case of contact with eyes, rinse eyes thoroughly with water. In case of contact with skin, wash the area immediately with soap and water.
Attention
Fuel is highly flammable. If it accidentally spills onto clothes, change them.
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Carrying the maximum load allowed
Your motorcycle is designed for long-distance riding with the maximum load allowed carried in full safety. Even weight distribution is critical to preserving these safety features and avoiding difficulties when performing sudden maneuvers or riding on bumpy roads.
Attention
The maximum allowed speed with side panniers and top-case does not have to exceed 112 mph (180 Km/h) and it must be anyway within the limits set by the law.
Attention
Do not exceed the total permitted weight for the motorcycle and pay attention to the information below regarding load capacity.
Information about carrying capacity
Important
Arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle center.
Important
Never fix bulky or heavy objects to the steering head or front mudguard, as this would affect stability and be dangerous.
Important
Be sure to secure the luggage to the supports provided on the motorcycle as firmly as possible. Improperly secured luggage may affect stability.
Important
Do not insert any objects you may need to carry into the gaps of the frame, as these may interfere with moving parts.
Attention
Make sure tires are inflated to the correct pressure and that they are in good condition.
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Please refer to paragraph "Tires" on page 197.
Hazardous products - warnings
Used engine oil
Attention
Prolonged or repeated contact with used engine oil may cause skin cancer. If exposed to used engine oil on a daily basis, make it a rule to wash your hands thoroughly with soap immediately after use. Keep away from children.
Brake lining debris
Never attempt to clean the brake assembly using compressed air or a dry brush.
Brake fluid
Attention
Avoid spilling brake fluid onto plastic, rubber or painted parts of the motorcycle to avoid the risk of damage. Protect these parts with a clean shop rag before servicing the motorcycle. Keep away from children.
Attention
The brake fluid used in the brake system is corrosive. In the event of accidental contact with eyes or skin, wash the affected area with generous quantities of running water.
Coolant
Engine coolant contains ethylene glycol, which may ignite under particular conditions, producing invisible flames. Although the flames from burning ethylene glycol are not visible, they are still capable of causing severe burns.
Attention
Take care not to spill engine coolant on the exhaust system or engine parts.
These parts may be hot and ignite the coolant, which will subsequently burn with invisible flames. Coolant (ethylene glycol) is an irritant and is poisonous when ingested. Keep away from children. Never remove the radiator cap when the engine is hot. The coolant will be scalding hot and is under high pressure.
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The cooling fan operates automatically: keep hands well clear and make sure your clothing does not get caught in the fan.
Battery
Attention
The battery gives off explosive gases; keep it away from any source of ignition such as sparks, flames and cigarettes. Charge the battery in a well­ventilated area.
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Vehicle identification number
Note
These numbers identify the motorcycle model and should always be indicated when ordering spare parts.
We recommend that you note the frame number (Fig 1) of your motorcycle in the space below.
Frame number
Fig 1
ZDM 1 Y B J S ? # B 0 0 0 0 0 1 ? Varies-can be thru 9 or X (Check digit)
DUCATI
TYPE OF MOTORCYCLE
MODEL YEAR
PLANT OF MANUFACTURE
SEQUENTIAL NUMBER
{
{
{
Fig 2
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Engine identification number
Note
These numbers identify the motorcycle model and should always be indicated when ordering spare parts.
We recommend that you note the engine number (Fig 3) of your motorcycle in the space below.
Engine number
Fig 3
Y B J
G 0 0 0 0 0 1
ENGINE TYPE
MODEL YEAR
SEQUENTIAL
NUMBER
{
{
Fig 4
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Plate position
1
2
3
5
4
Fig 5
21
5
1
3
2
4
=
=
XXXXX mm
A
Fig 6
22
(only Canada)
6 87
Fig 7
23
6
8 (Only Canada)7
Fig 8
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Noise and exhaust emission control system information
Source of Emissions
The combustion process produces carbon monoxide and hydrocarbons. Control of hydrocarbons is very important because under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but is toxic. Ducati utilizes lean carburetor settings and other systems to reduce carbon monoxide and hydrocarbons.
Exhaust Emission Control System
Exhaust Emission Control System is controlled by an Electronic Control Unit (ECU), and no adjustments should be made except idle speed adjustments with the throttle stop screw. The Exhaust Emission Control System is separate from the crankcase emission control system.
Crankcase Emission Control System
The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the
combustion chamber through the air cleaner and the throttle body.
Evaporative Emission Control System
The motorcycles are equipped with an evaporative emission control system which consists of a charcoal canister and associated piping. This system prevents the escape of fuel vapors from the engine and fuel tank.
Problems that may affect motorcycle emissions
If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your local Ducati dealer. Symptoms: Hard starting or stalling after starting. Rough idle. Misfiring or backfiring during acceleration. After-burning (backfiring). Poor performance (driveability) and poor economy.
California emission control warranty statement Your warranty rights and obligations
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The California Air Resources Board is pleased to explain the emission control system warranty on your MY 2016 motorcycle. In California, new motor vehicles must be designated, built and equipped to meet the State's stringent anti-smog standards. Ducati North America, Inc. must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your motorcycle. Your emission control system may include parts such as fuel-injection system, the ignition system, catalytic converter, and engine computer. Also included may be hoses, belts, connectors and other emission­related assemblies. Where a warrantable condition exists, Ducati North America, Inc. will repair your motorcycle at no cost to you including diagnosis, parts and labor.
Manufacturer’s warranty coverage
Manufacturer’s warranty coverage
- 5 years or 18641 miles (30,000 kilometers),
whichever first occurs.
Owner's warranty responsibilities:
- As the motorcycle owner, you are responsible for the performance of the required maintenance listed in your owner's manual. Ducati North America, Inc. recommends that you retain all receipts covering maintenance on your motorcycle, but Ducati North America, Inc. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
- You are responsible for presenting your motorcycle to a Ducati dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
- As the motorcycle owner, you should also be aware that Ducati North America, Inc. may deny you warranty coverage if your motorcycle or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
If you have any questions regarding your warranty rights and responsibilities, you should contact Ducati North America, Inc. at 001.408.253.0499 or the California Air Resource Board at 9528 Telstar Avenue, El Monte, CA 91731.
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California evaporation emission system
This system consists of (Fig 9).
Attention
In the event of a fuel system malfunction,
contact a Ducati Authorized Service Center.
Fig 9
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Ducati limited warranty on emission control system
Ducati North America, Inc., 10443 Bandley Drive Cupertino, California, 95014 warrants that each new 1998 and later Ducati motorcycle, that includes as standard equipment a headlight, tail-light and stoplight, and is street legal:
A) is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board; and B) is free from defects in material and workmanship which cause such motorcycle to fail to conform with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for a period of use of 18,641 miles (30,000 kilometers) or 5 (five) years from the date of initial retail delivery, whichever first occurs.
I. Coverage Warranty defects shall be remedied during customary business hours at any authorized Ducati motorcycle dealer located within the United States of America in compliance with the Clean Air Act and
applicable regulations of the United States Environmental Protection Agency and the California
Air Resources Board. Any part or parts replaced under this warranty shall become the property of Ducati. In the state of California only, emissions related warranted parts are specifically defined by that state’s Emissions Warranty Parts List. These warranted parts are: carburetor and internal parts; intake manifold; fuel tank, fuel injection system; spark advance mechanism; crankcase breather; air cutoff valves; fuel tank cap for evaporative emission controlled vehicles; oil filler cap; pressure control valve; fuel/vapor separator; canister; igniters; breaker governors; ignition coils; ignition wires; ignition points, condensers, and spark plugs if failure occurs prior to the first scheduled replacement, and hoses, clamps, fittings and tubing used directly in these parts. Since emission related parts may vary from model to model, certain models may not contain all of these parts and certain models may contain functionally equivalent parts. In the state of California only, Emission Control System emergency repairs, as provided for in the California Administrative Code, may be performed by other than an authorized Ducati dealer. An emergency situation occurs when an
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