Draw-Tite CLASS III-IV MULTI-FIT RECEIVER User Manual

CATALOG NO.
40050, 82000
INSTALLATION INSTRUCTIONS
NOTE: CHECK HITCH FREQUENTLY, MAKING SURE ALL FASTENERS AND BALL ARE PROPERLY TIGHTENED. A HITCH OR BALL WHICH HAS BEEN DAMAGED SHOULD BE REMOVED AND REPLACED. OBSERVE SAFETY PRECAUTIONS WHEN WORKING BENEATH A VEHICLE AND WEAR EYE PROTECTION. FOLLOW CAR MAKER'S SPECIFICATIONS FOR MAXIMUM TRAILER WEIGHT AND TONGUE WEIGHT. DO NOT CUT ACCESS OR ATTACHMENT HOLES WITH A TORCH.
DO NOT EXCEED LOWER OF TOWING VEHICLE MANUFACTURER'S RATINGS OR THOSE LISTED BELOW:
WEIGHT DISTRIBUTING WEIGHT CARRYING 10,000 LBS. GROSS TRAILER WEIGHT 6,000 LBS. GROSS TRAILER WEIGHT 1,000 LBS. TONGUE WEIGHT 600 LBS. TONGUE WEIGHT
TOOLS REQUIRED: Drill bits - 3/16" (.1875), 9/32 (.281), 1/2" (.500), and 17/32" (.531) Sockets and wrenches - 3/4, 13/16, and 7/8, 13mm, 18mm, 19mm Wire - #19 soft galvanized or equivalent Wire - 1/32" diameter or equivalent Center Punch Clamps Files - round & flat
1. REMOVE PICKUP TRUCK SPARE TIRE AT END OF FRAME FROM ITS UNDER BED MOUNTING. THIS IS NOT REQUIRED FOR EACH INSTALLATION BUT WILL MAKE RECEIVER INSTALLATION EASIER. IT IS TO BE REINSTALLED WHEN INSTALLATION IS COMPLETE.
2. MEASURE THE OUTSIDE WIDTH OF THE FRAME. IT SHOULD MEASURE APPROXIMATELY 34" OR 37-1/2" OR 38".
3. ASSEMBLE THE RIGHT AND LEFT SIDE BRACKETS TO THE CROSSTUBE ASSEMBLY AS SHOWN ABOVE. THE INSIDE HOLES IN THE SIDE BRACKETS ARE USED FOR 37-1/2" AND 38" WIDE FRAMES AND THE OUTSIDE HOLES ARE USED FOR 34" WIDE FRAMES. SLOTS IN THE CROSSTUBE MUST LINE UP WITH THE HOLES IN THE SIDE BRACKETS. CAUTION: DO NOT DRILL NEW HOLES IN ANY RECEIVER PART.
4. INSTALL THE 9/16-18 X 1-1/2 GR5 HEX BOLTS, HARDENED FLAT WASHERS, AND FLANGE LOCKNUTS AS SHOWN ABOVE. DO NOT TIGHTEN AT THIS TIME. DO NOT USE ONE LONG THROUGH-BOLT OR SUBSTITUTE REGULAR NUTS FOR THE LOCKNUTS INSIDE THE CROSSTUBE ASSEMBLY.
5. READ THE GENERAL NOTES ON PAGE 6 AND THEN CONTINUE INSTALLATION BY FOLLOWING THE INSTRUCTIONS FOR YOUR PARTICULAR VEHICLE APPLICATION WHICH IS LISTED ON THE FOLLOWING PAGES.
THIS PRODUCT COMPLIES WITH SAFETY SPECIFICATIONS AND REQUIREMENTS FOR CONNECTING DEVICES AND TOWING SYSTEMS OF THE STATE OF NEW YORK AND V.E.S.C. REGULATION V-5.
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06/09/08 .
CHEVROLET & GMC PICKUP TRUCKS WITH 34" FRAMES
DOES NOT FIT UNITS WITH 6' BED OR 4WD WITH HEAVY DUTY SUSPENSION
1. TIGHTEN THE 9/16-18 GR5 HEX BOLTS INSTALLED LOOSELY AS SHOWN ON PAGE 1 TO 110 LB.-FT.
2. NOTE: 1981 AND LATER CHEVROLET & GMC APPLICATIONS WITH STEP BUMPERS REQUIRE THE REMOVAL OF SUPPORT BRACKETS TO THE FRAME. THESE BRACKETS MUST BE RETAINED FOR REINSTALLATION UPON REMOVAL OF THE RECEIVER. THE STEP BUMPER SHOULD NOT BE USED FOR TOWING WITH THESE SUPPORT BRACKETS REMOVED.
3. POSITION AND CENTER THE RECEIVER ASSEMBLY ON VEHICLE FRAME. REARMOST SLOT IN RECEIVER SHOULD NOT BE LOCATED CLOSER THAN 3/4" FROM THE END OF THE FRAME. TO CLEAR RIVETS IN THE FRAME, PLACE A BLOCK BETWEEN SIDE BRACKETS AND VEHICLE FRAME AT EACH ATTACHMENT. CLAMP RECEIVER TO THE FRAME.
NOTE: ON SOME UNITS EVEN WITH BLOCKS IN PLACE, THE TOP OF THE RIVETS MAY HAVE TO BE GROUND OR FILED OFF TO ENSURE THAT THE ATTACHING SURFACES SIT FLAT ON THE FRAME.
4. USING THE SLOTS IN THE SIDE BRACKETS AS TEMPLATES, CENTER PUNCH AND DRILL SIX (6) 1/2" DIAMETER HOLES. SEE GENERAL NOTES REGARDING THE USE OF EXISTING HOLES.
5. INSTALL FASTENERS IN EACH SIDE AS SHOWN.
TIGHTEN 1/2-13 GR5 CARRIAGE BOLTS TO 75 LB.-FT. TIGHTEN M12 X 1.75 CL 10.9 HEX BOLTS TO 75 LB.-FT. TIGHTEN 9/16-18 GR5 HEX BOLTS TO 110 LB.-FT.
1988 & LATER MODEL CHEVROLET & GMC PICKUP TRUCKS WITH 37-1/2" FRAMES
NOTE: ON UNITS EQUIPPED WITH 6' BED, THE SPARE TIRE
1. ON 6' BED UNITS, REMOVE AND RELOCATE GROUND WIRE
2. IF VEHICLE IS EQUIPPED WITH FACTORY INSTALLED STEP
3. RAISE RECEIVER INTO POSITION, CENTERING REARMOST
4. VEHICLES W/FACTORY INSTALLED STEP BUMPER:
INSTALL M12 X 1.75 X 45MM CL10.9 HEX BOLT AND CONICAL
5. VEHICLES W/0 FACTORY INSTALLED STEP BUMPER:
INSTALL M12 X 1.75 X 45MM CL10.9 HEX BOLT AND CONICAL
6. CENTER RECEIVER CROSSTUBE ASSEMBLY ON VEHICLE
7. DUE TO VEHICLE VARIATION, CENTER ATTACHMENT HOLE
8. INSTALL FASTENERS IN CENTER AND FORWARD
TIGHTEN 1/2-13 GR5 CARRIAGE BOLTS TO 75 LB.-FT. TIGHTEN M12 X 1.75 CL 10.9 HEX BOLTS TO 75 LB.-FT. TIGHTEN 9/16-18 GR5 HEX BOLTS TO 110 LB.-FT.
WILL HAVE TO BE RELOCATED ELSEWHERE ON THE VEHICLE.
AND GROUND WIRE BOLT LOCATED ON DRIVER'S SIDE FRAME RAIL.
BUMPER, REMOVE THE M12 HEX BOLTS FROM EACH END OF THE FRAME AND DISCARD.
SLOT OVER EXISTING HOLES IN FRAME. ON UNITS WITH A 6' BED, THE LARGE 1" X 2" SLOT WILL BE POSITIONED OVER A BOLT ON THE PASSENGER'S SIDE AND A RIVET ON THE DRIVER'S SIDE.
TOOTHED WASHER THROUGH SIDE BRACKET INTO FRAME, THREADING INTO EXISTING WELDNUT AS SHOWN.
TOOTHED WASHER THROUGH SIDE BRACKET AND FRAME AND FASTEN WITH BLOCK, LOCK WASHER AND M12 X 1.75 NUT.
AND TIGHTEN THE 9/16-18 GR5 HEX BOLTS INSTALLED LOOSELY AS SHOWN ON PAGE 1 TO 110 LB.-FT.
IN FRAME MAY HAVE TO BE ENLARGED TO 1/2". SEE GENERAL NOTES REGARDING USE OF EXISTING HOLES.
HOLES ON EACH SIDE AS SHOWN.
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