Doughpro Proluxe RECT5741 User Manual

7

[phone]

[phone]

[phone]

For 24 hour assistance please call [phone]

Note: Always follow hood manufacture cleaning and maintence procedures

2) “Never store combustible material beneath the oven, keep this are clear
at all times.”

3

4

“Improper installation, adjustment, alteration, service or maintenance can cause

property damage, injury or death. Read the installation, operation and maintenance

instruction thoroughly before installing or servicing this equipment.”

5) Duct: As with all commercial cooking equipment, Doughpro recommends

gas supply when pressure testing is equal or less than 1/2 PSI.”

Warning: Always disconnect power cord from electrical outlet before

servicing any electrical component in this oven.

never run the oven with doors in place.

six

This happens with wood burning ovens.

[phone]

[phone]

---------

··CAUTION··

DISCONNECT ALL

POWER SUPPLIES

BEFORE SERVICING

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Table of Contents

Oven Installation and Operation Manual

Section One:

Toll Free [phone]

Description of Doughpro Oven

Identification of Parts

Preliminary Checks

Contactors Responsibility

Installation Procedures

•Transportation

•Assembly

Building In

Surrounding the Oven In Brick

Oven Controls Installation

Gas System for Doughpro Ovens

•Connection of Gas System

•Technical Details

•Right Flame Color

Commissioning

7

8

9

10

11

13

14

18

19

20

21

22

23

26

27

Preheat / Curing of Oven

Spare Parts List

Overview of Oven Controls

Burner Removing Instructions

Technical Details

•Single Gas Box EXP and Parts

•Oven Electrical Info

•Double Gas Box EXP and Parts

28

29

30

31

39

45

46

Section Two:

Controller Configurations

Gas Ovens

•General Gas Details

•Preheating/Cooking

•Firing up to cook

Wood Ovens

•Recommended woods

•Ash Disposal

Coal Oven

•Removing ash box

•EXP drawing/Parts list

Char-grill

•Char-grill operation

•Cleaning the char-grill

•EXP and parts list

54

59

60

61

64

65

68

69

71

72

73

Care and cleaning

Oven Venting recommendations

Oven Installation clearance

Section Three:

Oven Materials

Warranty and Return Policy

76

77

84

85

91

frame

,coal or gas or

to be covered in a further

7

jack

2200 lbs

10 feet

jack

JACK

8

or shipped in one piece

jack

jack

jack

jack

9

and correct pressure is available to the gas box.

Installer is responsible to make sure oven is level to the oor

10

forklift

jack

jack

jack

jack

11

NOTE: ALWAYS FOLLOW HOOD MANUFACTURES CLEANING PROCEDURES

Captive Air...

National Accounts

Captive-Aire Systems Inc.

4641 Paragon Park

Raleigh NC 27616

800/334-9256

919/882-5204 fax#

12

Doughpro

R ND- RE C- R G O Manual

Transportation

the Oven to the site.

Take

Lift the Upper section from truck using a

Move

from pallet and place on it’s side on pallet
jack if it must go through narrow doorways ­See previous section - Lifting Positions )

(Remove from pallet and place on its side on pallet jack if it must go through narrow
doorways - See previous section - Lifting Positions)

Do NOT remove plywood from top of Base.

the Upper section to kitchen. (Remove

Carefully remove the equipment stored
beneath the Base and store in a secure
location (ready for later assembly).

Now lift the Base onto pallet jack. (On it’s

side if it must go through narrow doorways:
See previous section - Lifting Positions)
Remove leg
width if necessary.

Carefully move this section of oven to
location

bolts if transported on its side).

s from oven base to red

uce its

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Doughpro

RND-REC-RGO Manual

Assembly

The procedure mentioned below uses an “A-Frame” lifting method for assembling the
oven. Other lifting methods may be used e.g. a fork truck or crane, however the
following principals still apply.

Assemble lifting frame in kitchen where space permits.

(The assembled oven must be able to be moved
within the kitchen area without obstruction later on the
pallet jack.)

Utilizing lifting point 3 on previous dia
top free of the pallet and place on the ground, while
moving the base

Lift the oven top to such a height to leave a
clear space underneath of minimum 46 inches to

top.

(Lift the base of the oven to a horizontal position

Move base under elevated top section using a lifting
frame or a stack of narrow pallets, being careful not to

damage any equipment under the oven; e.g.

burners, sensors, etc.

gram, lift the

into position.

You may now remove the protective plywood from the
top of the base.

14

Doughpro

RND-REC-RGO Manual

Position wool strips so that they
remain hidden when the two halves
of the oven are assembled together.

Align the top and base using
the positioning tabs welded to
the base, locating the rear tab

Ensure that the oven
mouth aligns with the cut­outs in the base.

Place strips of 2 inch x 1/2 inch ceramic
insulation wool (supplied) beneath the top of
the oven where the top section touches the
base.
NOTE: No wool should come between the
steel of the top and base.

With the two halves together the oven is

now ready to have the supplied 2 inch

external surfaces.

The “A-frame” can now be dismantled

and removed.

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Doughpro

RND-REC-RGO Manual

The external surfaces (sides and top) of the oven are then completely covered with
ceramic insulation wool ( 2 inch Superwool ) using the high temperature Blox Stix glue
provided.

First cut all pieces

required to cover the sides

and top using a sharp knife.

each other with no visible gaps

to allow heat to escape.

When all pieces are cut, place each

apply a generous coat of Blox Stix glue

to the wool as shown using a trowel or

similar application tool.

An important area to be aware of is directly in front of the exhaust
spigot of the oven. If the façade protrudes from the spigot there may
be an area between the spigot and the façade which is left uncovered
and vulnerable to soot and grease build up. This area is commonly

sealed creates a .

Exhaust Spigot

Insulation between spigot
and façade face

the area between the exhaust
spigot and the façade with a

not enter the façade cavity

Façade face

16

Doughpro

RND-REC-RGO Manual

place and that all air pockets are removed. The glue will dry in approximately one (1)
hour depending on ambient conditions.

lifting frame and a pallet jack (or similar).

If required, fasten the legs to the

NOTE: Fully assembled the oven can be

1 inch Air Circulation Gap

NOTE: INSTALLER IS RESPONSIBLE TO MAKE SURE OVEN IS PROPERLY LEVEL

NOTE: A 1 inch Air Circulation Gap is to be left between the ceramic wool

this air gap will result in above normal temperatures being transferred to
exterior surfaces, causing a

.

17

18

recommended that a wood box be purchased with the
oven; Doughpro heavy duty stainless steel wood box
can help you storing the wood that is going to be used
throughout the day.

Figure 1 Figure 2

Wood box

Access panel

If the oven installed is gas red, an access area must be
left for access to the gas equipment and to enable the
ingress of air to the burners. A mesh panel of 16”x16”
minimum can be incorporated for this ventilation.

Gas box

key

[phone]

19

noitallatsnI slortnoc nevO

Install remote controller in a location no further the 6ft it is up to the customer's discretion to install
where they want
Depending on the oven configuration the control might a little bit different than the control shown
below.
It is up to the installer to make sure digital control is properly secure when installing the oven.
If digital control needs to be replace or service contact Doughpro

Install digital controller no further than 6ft from the center of the oven

Char grill igniter

button

Spot light

on/off switch

Controller

on/off button

Controller with char grill and spot light configuration

20

NOTE: GAS TECH SHOULD BRING IN A SINGLE INLET TO SUPPLY GAS SYSTEM AND CHARGRILL

Refer to page 21, 22

21

Stainless Steel

as well as granting access to the gas system.

3/4”

22

23

CHAR GRILL ORIFICES SIZE

DISPLAY AND TORCH BURNER ORFICES SIZE

RIGHT FLAME COLOR

air shutter

In order to have a good combustion for your oven, the mixture of air and gas has to be right, the flame
on either torch or display burner can tell you if the mixture of these two elements is been achieved.

0.400"

locking nut

A yellow flame means that there is not enough air mixing with the gas causing a poor combustion on
either burner.

A blue flame means that there is too much air in gas mixture.

Blue color and ½ inch of yellow on the tip means that there is enough air and gas mix together to obtain
a good combustion.

All ovens are calibrated to make sure there is a good combustion of oxygen and gas, a gap of .400” is
set between the venturi and
amount of air is not enough or is too much, the air shutter and hex nut have to be move up or down; by

moving the air shutter down the amount of air going through the venturi will increase, by moving the

air shutter up the amount of air will decrease, make sure locking nut is also adjusted.

the flat washer and it is properly lock by a hex nut. In cases where the

26

jack

200 °F

27

(3)