Doughpro Proluxe DP3300BZ Service Manual

Operations Manual
Rev 5
Model: DP3300BZ Electromechanical Dough Press
formerly DOUGHPRO. New Name. Same Quality. Superior Service.
proluxe.com
Your selection of the Doughpro DP3300 is a sound business decision. Doughpro equipment is a result of the highest quality engineering and time-tested design. Your machine combined with Doughpro’s reputation of innovation in dough pressing equipment manufacturing, insures the continuing capability of delivering the best­decorated product possible.
This manual describes installation, operation, and maintenance procedures for your new model DP3300.
Your model DP3300 machine will have a long trouble-free life. Read this manual carefully and keep it with your machine; it’s your key to proper operation and lasting service.
Installation
DOMESTIC
Use a separate 15 amp AC circuit. Only industrial extension cords with proper wire size should be used; size 16/3 wire for distance up to 25 feet, and size 14/3 for distance up to 50 feet.
INTERNATIONAL
Use a designated 16 amp AC circuit. Only industrial extension cords with proper wire size (2.5 sq. mm) shall be used.
Make sure there is a proper electrical wall outlet located within reach of the cord and plug attached to the press. Then place the press in an area which allows for “swing clearance” of the lower platen plus vertical and horizontal clearance of the press itself.
Limited Machine Warranty
Doughpro warrants this dough press machine, when operated under normal conditions, to be free from manufacturing defects in material and workmanship for a period of one year on parts and labor from the invoice date.
This warranty will be effective only when Doughpro authorizes the original purchaser to return the product to the factory in South Gate, California freight prepaid and only when the product, upon examination, has proven to be defective.
This warranty does not apply to any machine that has been subjected to misuse, negligence or accident.
Doughpro shall not be liable for the injury, loss or damage, direct or consequential, arising out of the use or the inability to use the product.
No claim of any kind shall be greater in amount than the sale price of the product or part to which claim is made.
This is the sole warranty given by the company, it is in lieu of any other warranties, expressed or implied, in law or in fact, including the warranties of merchantability and fitness for a particular use, and is accepted such by the purchaser in taking delivery of this product.
Specifications
Electrical: 120V/60Hz/1450W/12.5Amps/AC Also available; specify when ordering: 240V/50-60Hz/1450W/6.04Amps
Includes 68” cord and NEMA approved plug.
Shipping Weight:
200lbs. (91kg)
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General Specifications
Please Note: Part Number 1101017602-Ref#
92-REPLACEMENT MOTOR BRUSH SET ACTUATOR
Must be changed annually due to wear and tear.
1. Piston Activation Buttons (2)
2. On/Off Power Switch
3. Digital Temperature & Time Control – 0-200°F Temperature
Setting.
4. Upper Platen – Heated to help the dough flow faster and more evenly.
5. Disengage Switch – Releases upper platen in case of emergency.
6. Thickness Control Dial – Controls the thickness of the dough, (varies depending on size of dough ball).
7. Lower Platen – Dough is placed here; swings out for easy removal of flattened dough.
8. Grease Port – Using a standard grease gun, squeeze a food approved, high temperature grease into the port (once monthly.).
Exterior Finish: Highly resistant white, high gloss powder coat, approved for use with food products. Molds are probrite coated anti-stick surfaces.
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Safety Summary
WARNING
In case of power cord damage, do not attempt to repair or replace the power cord. Contact the manufacturer or the local distributor.
WARNING
Avoid touching hot surfaces while operating the machine.
CAUTION
During normal operation, the base of the machine must be installed or placed above the wall socket.
CAUTION
When servicing or cleaning the machine, make sure that the power cord is removed from the wall socket.
Operation Timer/Temperature Control
Solid State Controller
This controller has three (3) control features:
1. Temperature – Temperature may be set from 100°-325°F (38°­163°C)
2. Time – Time may be set from 1 second to 10 minutes.
3. Counter – Cycle counter counts the number of applications from 1 to 9999 (see additional Notes – Counter).
Controller Operation
1. If the temperature is not being displayed, press the MODE button until temperature is displayed.
2. Push and hold SET button and simultaneously push UP (V) or DOWN (W) arrow buttons to the desired temperature setting.
3. Press the MODE button until time is displayed.
4. Push and hold SET button and simultaneously push UP (V) or DOWN (W) arrow button to the desired timer setting.
Dough Pressing Operations
SETTING CRUST THICKNESS CONTROL:
Setting crust thickness is as simple as the twist of a dial. By means of trial and error, rotate the dial until desired thickness is obtained. Note: Never
force the dial past its stop position or damage could occur.
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PRESSING DOUGH:
First allow the upper platen to reach programmed temperature. In most cases, 150°F (65.5°C) is ideal, but trial and error testing will determine the best temperature for your dough.
For best results, your dough should be proofed before pressing, but it will also press directly out of your refrigerator.
Flour is not required to press a crust and should not be dusted on any part of the machine.
Determining the proper timer setting also requires some trial and error until you obtain the correction thickness and diameter of your product. Start with five (5) seconds and go up or down from there. Remember that the timer does
not actuate until the upper platen mates with the lower platen and resistance is felt.
1. Apply a quick spray of a good water based food release on the lower platen. Doughpro offers its own food release spray NATURALLY CLEAR Model No. DPPC1. (See our catalog and price list for information.) Note: This spray will not affect the taste of your crust in any way.
2. Place your pre-portioned ball of dough in the approximate center of the lower platen. Add another dash of spray to the top of the dough ball.
3. Close the platen and, with both hands, press the two green buttons on the face of the press.
4. Hold the buttons in until resistance is felt then release at once. The timer will actuate and when the time cycle is completed, the upper platen will rise automatically (timer is preset at factory for six (6) seconds, but this is easily changed by following the upcoming instructions.)
5. Remove the crust, place on disc, screen, pan or peel, add toppings and bake.
ADDITIONAL NOTES:
Temperature
Note
Fahrenheit/Centigrade (Celsius) Conversion
The temperature controller can be programmed to display either °F or °C. To change: Press the MODE button until the temperature is displayed, then push and hold the SET button for 10 seconds.
Timer
The controller has a count down timer that automatically activates a buzzer at the completion of the application.
Timer display is minutes: seconds. Range is 00:00 to 10:00; Colons (:) flash while timer is running.
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