Please read this instruction manual carefully before first use, and store it in
a safe place. If you pass on the product to another person, hand over this
instruction manual along with it.
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
!
NOTICE!
A
Failure to observe this instruction can cause material damage and impair
the function of the product.
NOTE
Supplementary information for operating the product.
I
2Safety instructions
The manufacturer accepts no liability for damage in the following cases:
•Damage to the product resulting from mechanical influences and excess voltage
•Alterations to the product without express permission from the manufacturer
•Use for purposes other than those described in the operating manual
In particular, the manufacturer will not be liable for any consequential damage, especially consequential damage caused by failure of the generator.
Note the following basic safety information when using electrical devices to protect
against:
•Electric shock
•Fire hazards
•Injury
9
EN
Safety instructionsTEC60, TEC60LPG
2.1General safety
WARNING!
!
•Electrical devices are not toys
Keep electrical devices out of reach of children or infirm persons. Do
not allow them to use electrical devices without supervision.
•People (including children) whose physical, sensory or mental capacities prevent them from using this device safely may not be allowed to
operate it without the supervision of a responsible adult.
•Only use the device as intended.
•Do not make any alterations or conversions to the device.
•Installation, maintenance and repairs of the generator may only be car-
ried out by qualified personnel who are familiar with the risks involved
when handling generators as well as the relevant regulations. Inadequate repairs may cause serious hazards. For repair service, please
contact the manufacturer's branch office in your country (addresses on
the back page).
•Exhaust fumes contain carbon monoxide which is a highly toxic,
odourless and colourless gas. Do not inhale any exhaust fumes. Do
not leave the generator motor running in a closed garage or in a room
without windows.
!
CAUTION!
•The generator may only be used with the flap closed.
•Remove all flammable materials such as petrol, paints, solvents, etc.,
from the vicinity of the generator.
•Ensure that hot parts of the generator do not come in contact with any
flammable materials.
•Only refuel the generator when it is switched off and in a well-ventilated area. Petrol and liquid gas are highly flammable and can
explode.
•Do not refuel the generator when the vehicle engine is running if the
tank is in the vicinity of the generator.
•If petrol is spilled, wipe it up properly and wait until the fumes have
cleared before turning on the engine.
•Do not touch the generator and the cables with wet hands.
•Replace the fuses or thermo switch using only those with the same
technical data.
10
EN
TEC60, TEC60LPGTarget group for this manual
NOTICE!
A
2.2Operating the device safely
•Do not fill up the tank too full. Petrol must not be allowed to fill up to
the neck of the tank. Check the lid is on properly.
•If a welding operation has be done on the vehicle disconnect all generator cables, otherwise the electronics may be damaged.
WARNING!
•Always disconnect the power supply when working on the device.
!
NOTICE!
A
3Target group for this manual
This operating manual is for the user of the generator.
•Only operate the device if you are certain that the housing and the
cables are undamaged.
11
EN
Scope of deliveryTEC60, TEC60LPG
4Scope of delivery
TEC60
DesignationReference no.
TEC60 generator9102900229
Changeover relay for making priority circuits9102900148
Inverter
Control panel
Silencer
Exhaust pipe
Mounting material for silencer
Connection cables
Mounting material
Installation manual
Operating manual
TEC60LPG
DesignationReference no.
TEC60LPG generator9102900230
Changeover relay for making priority circuits9102900148
Inverter
Control panel
Silencer
Exhaust pipe
Mounting material for silencer
Connection cables
Mounting material
Installation manual
Operating manual
12
EN
TEC60, TEC60LPGAccessories
5Accessories
Available as accessories (not included in the scope of delivery):
Part designationReference no.
PR 250116, external sealing kit9102900244
6Intended use
The generator TEC60 (ref. no. 9102900229) and the generator TEC60LPG
(ref. no. 9102900230) are designed for use
cles for commercial use.
The generator is not suitable for installation in water vessels.
The generator produces a pure sine wave voltage of 230 V/50 Hz which can be
connected to the consumer with a total continuous load of
in motor homes, camper vans and vehi-
•TEC60: 6200 W
•TEC60LPG: 6000 W
The power quality is also suitable for sensitive consumers (such as PCs).
The generator can charge a 12 V battery.
7Technical description
The generator consists of the following main parts (fig. 1, page 3):
•Power generator with permanent magnets (1)
•Combustion engine (2)
•Connection box (3)
•Inverter (4)
•Control panel (5)
The combustion engine (2) drives the power generator connected to it (1), which in
turn generates AC voltage.
The external inverter (4) transforms this AC voltage into a stable voltage of 230 V and
50 Hz, which is available at the inverter terminal. The socket for the connection cable
to the control panel is installed in the inverter.
The terminals and the main switch are installed in the connection box (3) located
behind the door.
13
EN
Technical descriptionTEC60, TEC60LPG
The control panel is used to operate the device (5).
The generator has an integrated battery charger for charging the connected battery.
Control elements in the connection box
The connection box is located on the generator behind the cover.
No. in
fig. 2,
page 3
1Main switchSwitches the generator to standby or no
Description
function.
2Thermal protection of the
inverter
Activates if the inverter overheats (see chapter
“Display messages” on page 17)
Control elements in the control panel
The control panel is installed in the vehicle interior.
No. in
fig. 3,
page 4
1DisplayShows the status reports.
2On/Off switch PSwitches the control panel on and off if the
3Green button START/STOP Starts/stops the generator if the control panel
4Only TEC60:
Description
main switch is at “I” or “1”.
Stops the generator in emergency.
is switched on and the main switch is at “I” or
“1”.
Lights up if the petrol goes into reserve.
Petrol gauge
5Oil gaugeLights up if the oil level is too low in the
14
engine.
EN
TEC60, TEC60LPGOperating the generator
Displays
No. in
fig. 3,
page 4
6AC supplyActual voltage output
7Constant outputCurrent capacity of connected consumer
8Operating hoursTime the generator is in operation
9DC voltageBattery charging voltage
10MessagesStatus reports of the generator (see chapter
Description
“Display messages” on page 17)
8Operating the generator
NOTICE!
A
I
8.1Basic notes on operation
!
Please note the following basic information:
•Always check the oil level before use (chapter “Checking the oil level” on
page 20).
Do not run the generator over 70 % of the maximum constant output for
the first 50 operating hours (run-in phase).
NOTE
By doing this you can prolong the service life of the generator and
optimise its output:
run the generator at a maximum of approx. 75 % of the maximum
continuous load after the run-in phase.
CAUTION! Beware of injury
Do not insert your fingers or objects into the air nozzles or the intake
grille.
•Even small overloads in the long-run will cause the generator to stop.
•Leave the generator running for a few minutes after use without any consumers
before stopping it.
15
EN
Operating the generatorTEC60, TEC60LPG
•Abrupt braking, accelerating and driving round bends in the vehicle can cause
problems in the generator's pump system and lead to unwanted shutdown.
•If you are not using your generator for a longer period of time, start it up at least
every 30 days and leave it running for 15 minutes or more.
8.2Switching the generator to standby or no function
The generator can be switched to standby or no function with the main switch
(fig. 2 1, page 3) in the connection box.
8.3Switching the control panel on and off
This switch on the control panel (fig. 3 2, page 4) is for switching the control panel
on and off.
➤ Switch the control panel on with the on/off switch.
✓ The display shows:
The display switches off automatically after 5 minutes if the start button is not
touched within this time.
Press the start button to switch on the display again.
✓ The generator can now be started.
GEN OFF.
8.4Starting the generator
The generator can only be started if it is in standby and the control panel is switched
on.
NOTE
I
➤ Start up the generator with the start button (fig. 3 3, page 4).
If the generator is still warm, press the start button briefly to start it; press
longer for a cold generator.
16
EN
TEC60, TEC60LPGOperating the generator
8.5Stopping the generator
➤ Stop the generator with the green button “START/STOP” (fig. 3 3, page 4).
✓ The inverter shuts down immediately. The engine runs for 30 seconds to cool
down, then the engine stops too.
NOTICE!
Always stop the generator with the green button “START/STOP” to
A
avoid engine damages. The turn off procedure with the red button has
to be used only for emergency.
8.6Display messages
Display message
Description
LOW BATTERY
The battery voltage has fallen
below the minimum value for
starting up (9 V).
Check OIL Level
OIL CHANGE
The number of prescribed operating hours has been reached for
changing the engine oil.
Only TEC60:
NO FUEL
Generator behaviourMeasures
The generator does not start.Charge the battery.
The generator continues to run.Fill up with oil (see chapter
“Checking the oil level” on
page 20).
The generator continues to run.Change the oil (see chapter
“Changing the oil” on page 23),
then confirm the message by
pressing and holding down the
button START/STOP. Restart the
generator by again pressing and
holding down the button
START/STOP.
The generator continues to run.Refuel.
The petrol in the tank is in
reserve.
OIL ALERT
Insufficient engine oil.
The generator stops.Fill up with oil (see chapter
“Checking the oil level” on
page 20).
17
EN
Operating the generatorTEC60, TEC60LPG
Display message
Description
GENERATOR ALERT!
General alarm message
Example: The control ring on the
throttle valve of the carburettor
(stepper motor) is faulty.
OVERLOAD!
The consumers generate an
overload at the output.
SHORT CIRCUIT
The consumers cause a short circuit at the output.
OVER TEMPERATURE
Overheating
Generator behaviourMeasures
The generator stops.Check the system by referring to
the troubleshooting table.
If the problem persists, contact
the manufacturer's branch office
in your country (addresses on the
back page).
The inverter switches off, therefore no voltage is supplied but
the engine carries on running
until it goes off.
The inverter switches off, therefore no voltage is supplied but
the engine carries on running
until it goes off.
The inverter switches off so no
voltage is supplied to cool the
generator, but the engine carries on running.
Reduce the connected load and
start the generator again.
Check the connected consumers then start the generator
again.
Leave the engine to cool down
for a few minutes then start the
generator again.
LOW POWER ENGINE
The inverter supply voltage has
dropped.
Overspeed
RPM too high
Start failed
Example: No fuel, cold temperature, spark plug to be replaced,
dirty air filter
GEN CAL
Message appears when the generator is started up; it shows the
calibration phase which takes
place before each start-up. The
generator does not supply any
voltage.
The generator stops.Reduce the connected load and
start the generator again.
The generator stops.Press the button START/STOP to
restart the generator. If the problem persists, contact the manufacturer's branch office in your
country (addresses on the back
page).
The generator is switched off.Press the start button to restart
the generator.
The generator is running but
does not supply any voltage.
Wait a moment.
18
EN
TEC60, TEC60LPGOperating the generator
Display message
Description
GEN WAIT
Message appears while you are
waiting for the generator to start
again.
GEN ON
The generator is operating normally.
GEN OFF
Inverter lost comm
Engine lost comm
Generator behaviourMeasures
The generator is switched off.Wait until the message has disap-
peared then attempt ignition
again.
Normal mode–
The generator is idle and can be
started.
The generator stops.Check the system by referring to
The generator stops.Check the system by referring to
–
the troubleshooting table.
If the problem persists, contact
the manufacturer's branch office
in your country (addresses on the
back page).
the troubleshooting table.
If the problem persists, contact
the manufacturer's branch office
in your country (addresses on the
back page).
Inverter failed
Eng. Param. Error
Inv. Param. Error
Software Error
The generator stops.Contact the manufacturer's
branch office in your country
(addresses on the back page).
The generator stops.Contact the manufacturer's
branch office in your country
(addresses on the back page).
The generator stops.Contact the manufacturer's
branch office in your country
(addresses on the back page).
The generator stops.Contact the manufacturer's
branch office in your country
(addresses on the back page).
19
EN
Operating the generatorTEC60, TEC60LPG
8.7Checking the oil level
CAUTION!
!
Hot oil can cause burns.
Only check the oil level when the generator is switched off.
NOTE
The generator must be level.
I
Always check the oil level before use. To do this, proceed as follows:
➤ Open the generator flap.
➤ Switch the generator to no function with the main switch (fig. 4 1, page 4).
➤ Disconnect the positive terminal of the supply battery.
➤ Take the dipstick (fig. 4 2, page 4) out of the filler neck (fig. 4 3, page 4).
➤ Clean the dipstick (fig. 4 2, page 4) with a cloth.
➤ Put the dipstick (fig. 4 2, page 4) back into the filler neck (fig. 4 3, page 4).
➤ Take the dipstick (fig. 4 2, page 4) out of the filler neck.
➤ Check that the oil level is between the notch (maximum filling level) and the tip of
the dipstick.
If not, top up with more oil.
➤ Put the dipstick (fig. 4 2, page 4) back into the filler neck (fig. 4 3, page 4).
➤ Check that the oil level is not above the maximum level.
➤ Connect the generator to the positive terminal of the supply battery.
➤ Switch the generator to standby with the main switch (fig. 4 1, page 4).
➤ Close the generator flap.
20
EN
TEC60, TEC60LPGCleaning the generator
9Cleaning the generator
NOTICE! Beware of damage
A
➤ Clean the generator with a damp cloth from time to time.
➤ Remove any dirt from the air vents in the generator at regular intervals. Make sure
you do not damage the grilles of the generator in the process.
•Do not clean the generator with a high-pressure cleaner. Exposure
to water can damage the generator.
•Do not use sharp or hard objects or cleaning agents for cleaning as
these may damage the generator.
•To clean the generator, use water with a gentle cleaning agent.
Never use petrol, diesel or solvents.
10Servicing the generator
NOTE
I
10.1Maintenance table
!
I
Find your Dometic service partner on the internet:
http://service-location.dometic.com
WARNING!
Only have maintenance work carried out by specialist personnel who
are familiar with the relevant regulations. Inadequate maintenance may
cause serious hazards.
NOTE
Have the following maintenance work performed at regular intervals or
after the specified number of operating hours, whichever is sooner.
21
EN
Servicing the generatorTEC60, TEC60LPG
IntervalInspection/maintenance
In the first month
or after 20 hours.
Every 3 months or
after 50 hours.
Every 6 months or
after 100 hours.
Once a year or
every 300 hours
Every two years➤ Check the petrol supply lines (TEC60) and gas supply lines
➤ Change the oil.
➤ Check the air filter (chapter “Servicing the air filter” on page 24).
➤ Check the air filter (chapter “Servicing the air filter” on page 24).
➤ Change the oil.
➤ Check the spark plug (chapter “Servicing the spark plugs” on
page 25).
➤ Check the valves.
➤ Check the fuel tank (only TEC 60) and fuel filter.
➤ Check the vibration damper.
(TEC60LPG).
10.2Preparing maintenance work
CAUTION!
!
Note the following for all maintenance work:
•The generator must not be running.
•All the parts must be cooled down.
➤ Open the generator flap.
➤ Switch the generator to no function with the main switch (fig. 2 1, page 3).
➤ Disconnect the positive terminal of the supply battery.
For maintenance work, you can take the generator out (fig. 5, page 5):
WARNING!
!
➤ Undo the fastening screws (1).
➤ Remove the mounting plate (2) with the generator from the housing (3).
The mounting plate with generator is very heavy (> 70 kg) and could fall
out the housing if you take it out too far.
22
EN
TEC60, TEC60LPGServicing the generator
10.3Finishing maintenance work
➤ Connect the generator to the positive terminal of the supply battery.
➤ Switch the generator to standby with the main switch (fig. 4 1, page 4).
➤ Close the generator flap.
10.4Changing the oil
CAUTION!
Hot oil can cause burns.
!
NOTICE!
A
Only dispose of used oil at a specialist recycling station and observe the
local laws for environmental protection.
You may use the following oil:
•SAE 5W-30 grade oil (can be used at any temperature).
•Oil with single grade oil viscosity.
Select the appropriate viscosity according to the average temperature on-site.
Change the oil as follows:
➤ Allow the generator to run until warm so that the oil can drain off faster and
completely.
➤ Place a suitable receptacle under the drain plug (fig. 6 1, page 5).
➤ Remove the dipstick.
➤ Take out the drain plug (fig. 6 1, page 5).
✓ The oil drains off.
➤ Pour fresh oil into the filler neck.
The amount of oil is: 1.1 l.
23
EN
Servicing the generatorTEC60, TEC60LPG
10.5Servicing the air filter
WARNING! Danger of explosions
!
A
I
Do not use diesel oil or solvents with low boiling points for cleaning the
air filter. They could ignite or explode.
NOTICE!
Never leave the engine running without an air filter. Otherwise this
quickly wears out the engine.
NOTE
If the air filter is dirty, the air flow to the carburettor is reduced. Check the
filter regularly so that the carburettor can function properly. Check this
more frequently if the generator is being used in particularly dusty
environments.
➤ Prepare the maintenance work and pull the generator out of the housing slightly:
see chapter “Preparing maintenance work” on page 22.
➤ Remove the screws (fig. 7 1, page 5) and the filter cover (fig. 7 2, page 5).
➤ Remove the screw (fig. 7 3, page 5).
➤ Take out the air filter (fig. 7 4, page 5).
The air filter consists of two parts: a sponge filter and a paper filter.
➤ Check the condition of both parts of the filter carefully. Replace the damaged
filter parts.
➤ Clean the undamaged filter parts; see the following section.
➤ Finish the maintenance work, see chapter “Finishing maintenance work” on
page 23.
Cleaning the sponge filter
➤ Wash the sponge with a neutral detergent solution and rinse it thoroughly.
➤ Leave the sponge to dry completely.
➤ Soak the sponge in fresh engine oil.
➤ Squeeze out the excess oil.
24
EN
TEC60, TEC60LPGServicing the generator
Cleaning the paper filter
➤ Knock the dirt off the paper by banging it lightly on a hard surface or use com-
pressed air to blow through the filter.
Do not brush the paper as this will push the dirt into the fibres of the paper filter.
➤ Change the paper filter if it is heavily soiled.
10.6Servicing the spark plugs
NOTICE!
A
•Screw the spark plugs in carefully. A loose spark plug can get very
hot and damage the engine.
•Only use the same type of spark plugs.
•When you insert a new spark plug, screw it in by 1/2 a turn once it is
firmly on the washer. If you are using used spark plugs, turning them
1/8 or 1/4 is suffice.
➤ Prepare the maintenance work, see chapter “Preparing maintenance work” on
page 22.
➤ Remove the spark plug connector.
➤ Remove the spark plug using a spark plug wrench.
➤ Make a visual inspection of the spark plugs.
Replace the spark plug if it is clearly worn or the isolator is damaged or broken.
If the spark plug is just dirty, clean it with a steel brush.
➤ Measure the distance between the electrodes with a thickness gauge (fig. 8,
page 7). It must be 0.7 – 0.8 mm and can be corrected by bending the electrode
if necessary.
➤ Check whether the spark plug seal is intact.
➤ If so, screw in the spark plugs by hand to avoid damaging the thread.
➤ Tighten the spark plugs using a spark plug wrench so that the washer is pressed
together.
➤ Finish the maintenance work, see chapter “Finishing maintenance work” on
page 23.
25
EN
TroubleshootingTEC60, TEC60LPG
11Troubleshooting
FaultCauseRemedy
The control panel
does not come on
when the on/off
switch is pressed.
The starter does
not work when the
start button is
pressed.
The starter turns
but the generator
does not start.
Starter battery is flat.
Power cable is disconnected or the plug
is removed.
The fuse (if available) is blown.
Starter battery is flat.
The main switch is at “0”.
Internal board is damaged.
Starter is not receiving any power.
TEC60:
No petrol.
TEC60LPG:
No liquid gas.
Too much oil in the engine.
Spark plug is not receiving any power.
Only TEC60:
Carburettor is not receiving any petrol.
➤ Charge the starter battery.
➤ Contact an authorised workshop.
➤ Charge the starter battery.
➤ Set the main switch to “I” or “1”.
➤ Contact an authorised workshop.
➤ Fill up with petrol.
➤ Replace the liquid gas bottle.
➤ Drain the oil.
➤ Check the electric connections.
➤ Clean the carburettor.
Air intake is blocked.
Inverter is damaged.
Power cable is disconnected or the plug
is removed.
➤ Check the air filter (see chapter
“Servicing the air filter” on
page 24).
➤ Contact an authorised workshop.
26
EN
TEC60, TEC60LPGTroubleshooting
FaultCauseRemedy
The generator
tends to go off.
The generator is
running but does
not supply any voltage.
The generator
starts up very fast
and then the
“GENERATOR
ALERT” message
appears.
Too much oil in the engine.
Load is over 6,2 kW.
Only TEC60:
Carburettor is not receiving any petrol.
Air intake is blocked.
Inverter is damaged.
Electromagnet (inverter) is blocked.
Air filter is dirty.
Inverter is damaged.
RPM too low.
The stepper motor is faulty or the cable is
disconnected.
➤ Drain the oil.
➤ Switch off the consumers.
➤ Clean the carburettor.
➤ Check the air filter (see chapter
“Servicing the air filter” on
page 24).
➤ Contact an authorised workshop.
➤ Check the output wiring connec-
tion
➤ Contact an authorised workshop.
➤ Contact an authorised workshop.
The generated
voltage is unstable.
Inverter is damaged.
➤ Contact an authorised workshop.
27
EN
WarrantyTEC60, TEC60LPG
12Warranty
The statutory warranty period applies. If the product is defective, please contact the
service partner in your country (addresses on the back on the instruction manual).
Our experts will be happy to help you and will discuss the warranty process with you
in more detail.
13Disposal
➤ Place the packaging material in the appropriate recycling waste bins wherever
possible.
If you wish to finally dispose of the product, ask your local recycling centre
or specialist dealer for details about how to do this in accordance with the
M
applicable disposal regulations.
B
Protect the environment!
Do not dispose of any batteries with general household waste.
Return defective or used batteries to your retailer or dispose of them at
collection points.
28
EN
TEC60, TEC60LPGTechnical data
14Technical data
Dometic TEC60Dometic TEC60LPG
Ref. no.:91029002299102900230
Rated output voltage:230 Vw / 50 Hz
Max. constant output
(at 25 °C at sea level):
Battery charger output voltage:12 Vg
Battery charger max. output
current:
Operating temperature range:–15 °C to +50 °C0 °C to +50 °C
Total harmonic distortion:<3 %
Fuel:RON 91 regular grade pet-
Consumption:max. 3.7 l/h2.19 kg/h
Motor output:6.6 kW (8.9 PS)
Max. revolutions per minute:
Motor oil:1.1 l
Sound level:91 dB(A)
6200 W6000 W
30 A
Liquid gas mix: propane
rol
3600 min
from 25 up to 100 % (by
volume)
–1
Sound level at distance of 7 m:66 dB(A)
Dimensions:see fig. 9, page 7
Weight:102 kg
Inspection/certification:
29
DE
TEC60, TEC60LPG
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