Dometic TEC 29 User Manual

©DOMETIC - 2006 All rights reserved - Printed in It aly ­No part of this manual may be reproduced, copied or transmitted in
any form or by any means without prior written permission from DOMETIC.
Figures, descriptions, references and technical data contained in this manual are given as mere example and are not binding.
In pursuing a policy of constant product and safety improvement, DOMETIC reserves the right to effect changes at any time without
Keep this document for future reference.
“The product is warranted in accordance with the enforced Law and regulations implementing the Direc­tive 1999/44/EC.”
The Manufacturer’s warranty does not extend to Product failures, defects or damage arising from and/or attributable to a wrong installation.
The Consumer is entitled to let the Product be installed by an authorised dealer , not bound by Dometic. The warranty extends to failures or defects in the gen-sets which shall become apparent within the warranty period. The warranty shall cease to have effect if, during the two-year warranty period, the gen-
set is used for more than 1,000 hours or if the recommended service schedule is not completed.
Index
1 General information
1.1 Purpose of the manual.......................................................... 4
1.2 Data Plate ............................................................................. 4
1.3 Safety............................................................................. 5
1.4 Noise....................................................................................... 5
1.5 Description of the generator................................................. 6
1.6 Recommendations for use.................................................... 6
1.7 Operating description........................................................... 6
1.8 External control panel........ .................................................. 8
1.9 Internal control panel........ ................................................... 8
1.10 Technical data....................................................................... 9
1.11 Display messages .................................. ........................... 10
1.12 Routine maintenance............................................................ 11
1.13 Oil level check....................................................................... 1 1
2 Installation instructions
2.1 Instructions for fixing the generator.................................... 12
2.2 Instructions for installing the exhaust terminal................... 13
2.3 Instructions for installing the fuel tank .............................. 16
2.4 Instructions for the electrical connection........................... 17
3 Troubleshooting, maintenance, recycling
3.1 Faults, causes, solutions..................................................... 19
3.2 Checks - nature and service intervals................................. 20
3.3 Extraordinary maintenance................................................... 21
TEC 29 wiring diagram....................................................... 24
TEC 29 wiring diagram - 2 TEC 29 in parallel mode............... 25
TEC 29 spare parts table..................................................... 26
AG102 wiring diagram........................................................ 28
Operation, Maintenance and Installation manual
Generator
Libretto istruzioni per l’uso, la manutenzione e l’installazione
Generatore
Bedienungs- und Wartungsanleitung
Generator
Mise en route, entretien et installation
Generateur
Handleiding voor bediening, onderhoud en installatie
Generator
Manual de instrucciones para el uso, la manutención y la instalación
Generador
Livrete de instruções para uso, manutenção e instalação
Gerador
Handbok för drift, underhåll och installation
Generator
Käyttö-, huolto- ja asennusohje
Generaattori
Brukerveiledning og manual til vedlikehold og installasjon
Generator
Brugervejledning og manual til vedligeholdelse og installation
Generaattori
GB
I D F
NL E P S
FIN N
DK
1 General information
GB
1.1 Purpose of the manual
This manual has been made up by the Manufacturer and is an integrated part of the generator’s equipment. The information, if respected, will guarantee the correct use of the generator. The part of the manual reserved for the users is indicated by the symbol while the part reserved for the experts installing the generator is indicated by the symbol
The following symbols have been used to highlight some parts of the text:
The operation can be dangerous.
Useful suggestions.
Information on the protection of the environment.
1.2 Data Plate
Manufacturer’s data
Conformity marking
Model/Serial number
Year of manufacture
Technical data
Manufactured by v.Virgilio,3 Forlì-Italy
E13
PRODUCT No. MODEL
958 500 213 TEC 29
Date 2002 Voltage V230 Frequency Hz 50 Power Factor Cos 1 Weight Kg 44
SERIAL
xxxxxxxx
Output max W2900 Output W2600 D.C. 12V A 10
TEC 29 4
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General information 1
The company Dometic is not responsible for any damage caused by generator malfunctions.
1.3 Safety
The generator is installed in a closed casing. Therefore, there is no danger of accidental contacts with moving parts or wires under voltage. The door is fitted with a key lock which shall be kept out of reach by children or non-authorised people.
Warning
Check the generator before using it every time. In this way it is possible to prevent accidents or damage to the motor.
To prevent fire hazards and to keep the generator in an efficient working condition, do not close the same in a case or an enclosed space such as an alcove but install it in a well-ventilated area.
Keep children and animals away from the generator when it is running, as it can heat up and cause burns and injuries, both directly and through the systems it is supplying.
Learn how to turn the generator off quickly and how to use the controls. Never leave the generator in the hands of people who are not trained to use it.
The generator must only be used with the generator door closed.
Keep flammable substances away from the generator such as
for example: petrol, paints, solvents etc.
Make sure that the hot parts of the generator do not come into contact with materials that could catch fire.
Fill the generator with fuel in a well-ventilated area with the generator turned off. Petrol is highly flammable and can explode.
Never overfill the fuel tank. There should not be fuel in the tank filling throat. Check that the cap is tightly closed.
If you spill any fuel, clean it up thoroughly and wait for the fumes to evaporate before starting the engine.
Exhaust gases contain carbon monoxide, an extremely poisonous gas, which is odourless and colourless. Avoid inhaling exhaust gases. Do not run the engine of the generator in a closed garage or room without very good ventilations.
Do not touch the generator or the connections with wet hands.
Do not replace fuses or thermal cutouts with others of a higher
amperage.
Any checks carried out on the electric parts should be done by authorised personnel with the engine turned off.
Install the generator in a stable area. Do not incline the generator by more than 20° with respect to the vertical plane.
Sudden braking or acceleration, or curves taken abruptly with the vehicle can cause problems in the pumping system of the generator and make it stall.
When storing the generator up for a long period of time, start it at least once every 30 days and leave it running for at least 15 minutes.
Leave the generator on for a few minutes without charge after use before switching it off.
The generator is made to meet the safety regulations indicated in the declaration of conformity.
1.4 Noise
The generator has been tested for noise emissions at the qualified independent laboratory DNV Modulo Uno which has issued the EEC­certificate based on EC-DIRECTIVE 2000/14.
GUARANTEED AND MEASURED SOUND POWER LEVEL:
TEC29 ..................................................................... LwA 89
---------------------------------------------------------------------------------
SOUND POWER LEVEL measured from 7mt .... dB(A) 54-59
GB
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1 General information
GB
1.5 Description of the generator
Warning
The TEC 29 generator has been designed and produced to be used only on caravans, motor homes and commercial vehicles. Therefore it has not been designed to be used on other types of vehicles or on any kind of watercraft. The company Dometic, as it is impossible to envisage every possible use and type of installation, declines any responsibility for every type of use and installation which is not explicitly mentioned.
The generator has been designed to produce alternating current at 230V and 50 Hz, capable of supplying power to various systems. Therefore it is fitted with an inverter, so that it can supply systems that are very sensitive to the quality of the energy supplied, such as personal computers for example. The generator is installed in a sheet metal steel casing which is insulated and soundproofed with special soundproofing materials.
1.6 Recommandations for use
To use the generator in the best way it is a good idea to pay attention to even small overloads, which if prolonged, will cause the protective thermal cutouts to trip. When running in it is important not to put the new engine under a load that exceeds 70 % of the nominal load, at least for the first 50 working hours; then we recommend a normal use of the generator with a load equal to roughly 3/4 of the maximum declared continuous load, this in order to prolong the life of the generator and maximize efficiency. When the generator is hot we recommend starting by pushing the start button briefly, while when the generator is cold hold the start button down for longer.
1.7 Operation description
The main elements of the TEC 29 generator are: an engine (a), a permanent magnet alternator (b), an inverter (c), an internal control panel (d), a terminal board (e) and an external control panel (f). When the engine runs it drives the alternator to which it is solidly con­nected, which in turn generates alternating current that supplies the inverter. The inverter “converts” the voltage supplied into a higher quality, perfectly stable voltage of 230 V and 50Hz supply. The terminals, the socket where the extension of the external control panel is connected and the safety switch are located on the internal control panel.
The external control panel is equipped with:
- buttons to start and stop the generator
- a back lit LCD screen showing the main electrical properties, an
indicator shows that the generator is working properly and an hour counter is also displayed. In the case of problem the alarm messages are displayed on this screen.
- LED indicators indicate low levels of petrol or oil.
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General information 1
EXTERNAL
CONTROL
PANEL
(F)
ENGINE (A)
ALTERNATOR
UNIT
(B)
STEP MOTOR
MAGNET
INVERTER CONTROL
CARD
(C)
TERMINAL BOARD (E)
INTERNAL CONTROL
PANEL
(D)
GB
user’s manual TEC 29
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1 General information
GB
1.8 External control panel
DISPLAY
1.9 Internal control panel
EMERGENCY STOP SWITCH
MAIN SWITCH
VOLT AG E DELIVERED
BA TTERY’S DC VOLT AG E
START BUTTON
POWER DELIVERED
OIL
INDICATOR
WORKING HOURS
GENERATOR ST A TUS
PETROL INDICATOR
Operation description
MAIN SWITCH: turns the panel on/stops the generator START BUTTON: starts the generator PETROL INDICATOR: indicates that you are using the fuel reserve OIL INDICATOR: indicates a low oil level in the engine EMERGENCY STOP SWITCH: stops the generator immediately in an emergency CUT OUT SWITCH: continuous current thermal cut out protection
CUT OUT SWITCH
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General information 1
1.10 Technical data
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NOITPIRCSED
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REWOPTNERRUCTCERIDREWOPTNERRUCTCERID
REWOPTNERRUCTCERIDREWOPTNERRUCTCERID A/VA/V
REWOPTNERRUCTCERID
NOITPMUSNOCNOITPMUSNOC
NOITPMUSNOCNOITPMUSNOC h/PH/gh/PH/g
NOITPMUSNOC
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ERUSAEMFOTINU
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user’s manual TEC 29
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