Dometic Weather Pro, Oasis Elite Service Manual

SERVICE MANUAL
REVISION:
Form No. 3308058.019 8/04 (Replaces 3308058.001) ©2004 Dometic Corporation LaGrange, IN 46761
DIAGNOSTIC
1
Contents PAGE NO.
WeatherPro & Oasis Elite Symptom/Cause ........................................... 3
SECTION 1- Wiring ..................................................................................4-6
1.1 12VDC Supply Wire ................................................................. 4
1.2 Wire From Control Box To A wning................................................... 4
1.3 Wire Inside Hardware Channel (WeatherPro Only)......................... 4
1.4 Motor Connection & Motor............................................................... 5
1.5 Wire To Remote Switch ................................................................... 5
1.6 Wind Sensor Cable.......................................................................... 5
1.7 Ignition Interlock wire....................................................................... 6
SECTION 2- WeatherPro Wind Sensor ................................................... 6
2.1 Wind Sensor.................................................................................... 6
SECTION 3- Control Box.........................................................................6-8
3.1 Circuit Board ................................................................................... 6-8
3.2 Control Box Rocker Switch .............................................................. 8
3.3 Wind Sensor Toggle Switch ............................................................. 8
3.4 Wiring Diagram ................................................................................ 7
SECTION 4- Remote Switch .................................................................... 9
4.1 Remote Switch ................................................................................ 9
SECTION 5- Remote Key FOB ................................................................. 9
5.1 Remote Key FOB............................................................................. 9
5.2 FOB Programming ........................................................................... 9
SECTION 6- WeatherPro Auxiliary Cable .............................................. 10
6.1 Auxiliary Cable................................................................................ 10
SECTION 7- WeatherPro Emergency Retract Procedure..................... 10
7.1 Emergency Retract Procedure ....................................................... 10
SECTION 8- WeatherPro Fabric, Roller Tube, Torsion Assembly
& Weathershield Replacement.............................................................10-15
8.1 General Instructions ....................................................................... 10
8.2 Awning Removal...........................................................................10-11
8.3 Left Hand Torsion Removal .......................................................... 11-12
8.4 Right Hand Drive Assembly Removal............................................. 12
8.5 Fabric Removal From Roller Tube.................................................. 12
8.6 Weathershield Assembly Removal And Replacement.................. 12-13
8.7 Reinstall Fabric On Roller Tube...................................................... 13
8.8 Torsion Assembly Replacement....................................................13-14
8.9 Left Hand Torsion Assembly Winding ........................................... 14-15
SECTION 9- Wiring Diagram................................................................. 15-16
9.1 Wiring Diagram ............................................................................15-16
2
SYMPTOM CAUSE LOCATION
1. Awning will not open 1. 12VDC Supply Wire Section 1.1
2. Fuse Section 3.1.3
3. Ignition Interlock (WeatherPro) Section 1.7 & 3.1.7
4. Wiring/Connections Section 1.2, 1.3, 1.4.1, 1.5 & 9.1
5. Wind (WeatherPro) Section 2.1 & 3.3
6. Circuit Board Wiring Section 3.1-3.4
7. Motor Section 1.4.2
2. Awning will not close 1. 12VDC Supply Wire Section 1.1
2. Fuse Section 3.1.3
3. Wiring/Connections Section 1.2, 1.3, 1.4, 1.5, & 9.1
4. Circuit Board Wiring Section 3.1-3.4
5. Motor Section 1.4.2
3. Awning works with remote switch 1. Distance Section 5.1 but not key FOB (WeatherPro Only) 2. Key FOB Battery Section 5.1
3. Key FOB Programming Section 5.2
4. Awning works with key FOB but not 1. Circuit Board Wiring Section 3.1.5 & 3.1.6 remote switch (WeatherPro Only) 2. Switch Section 4.1
5. Awning will open when ignition key is in 1. Wiring/Connections Section 1.7 the on position (WeatherPro Only) 2. Circuit Board Section 3.1.7
6. Awning works in opposite direction 1. Wiring/Connections Section 1.5
2. Circuit Board Wiring Section 3.1.5 & 3.1.6
3. Switch Section 4.1 & 3.2
7. WeatherPro awning works when Oasis 1. Wiring/Connections Section 1.2 & 9.1 Elite should or visa versa 2. Circuit Board Wiring Section 3.1.4
8. Awning does not close during high wind 1. Wind Sensor Switch Off Section 3.3 conditions 2. Wind Sensor Wiring Section 1.6 & 3.1.8
3. Wind Sensor Section 2.1
9. Beeping sound coming from control box 1. Wind Sensor Wiring Section 3.1.8 & 3.1.9 (WeatherPro Only) 2. Wind Sensor Section 2.1
10. Auxiliary Close/Open awning 1. No 12VDC in RV Section 6.1 (WeatherPro Only)
11. Emergency Close Awning 1. No 12VDC Available Section 7.1 (WeatherPro Only) 2. Awning Inoperable Section 7.1
12. Fabric, Roller Tube, Torsion Assembly Section 8.1- 8.9 and Weathershield Replacement (WeatherPro Only)
3
SECTION 1 WIRING
1.1 12VDC Supply Wire
1.1.1 The 12VDC supply wire must be run from the 12VDC supply source to the Control Box. It is recommended that these wires be RED+ and Black– 12 gauge wires. This needs to be on a separate 15 amp circuit. See FIG. 1.1A & 1.1B.
1.1.2 To ensure proper operation, the control box must have a minimum of 12.5 VDC at the control box during operation. Check voltage output on the Red and Black wire at the control box. If voltage is below 12.5, check voltage at supply, If OK it may be necessary to increase the wire size going to the control box. See FIG. 1.1A.
FIG. 1.1A
15 AMP Breaker
Red +
12VDC Power Supply
Open
Close
Black-
*FUSELOCATED INSIDE
+12.5
VDC
3307930 & 3309114 Control Box Kit Using
Universal MATE-N-LOKR Soft Shell Connector
WeatherPro Awning Main Arm Right Side
FIG. 1.1B
Cable to Wind Sensor
Cable to Wind Sensor 18-20 Gauge
18-20 Gauge (18 Foot Maximum)
(18 Foot Maximum)
Yellow(10)
WeatherPro
Brown (15)
Remote Switch
Green (5)
Ignition
Pink (3)
Isolator
Red (13)
1
2
Black (8)
AMP2-Pin Connector
Wind Sensor Switch ENABLE (ON) DISABLE (OFF)
Red 12VDC + (1)
Black 12VDC - (2)
15
13
14
10
12
11
9
8
7
5
6
4
1
3
2
AMP UNIVERSAL MATE-N-LOK Soft Shell Connector
15
13
14
10
12
11
9
8
7
5
6
4
1
3
2
Open
*FUSELOCATED INSIDE
Close
Black 1
Red 2
Green 3
Yellow 4
Yellow/White(9)
Brown/White (14)
Green/White (4)
Blue or BlK/Wh (7)
Red/White (12)
R
Cable Between MATE-N-LOK 4 Pin Connectors Customer Supplied 18-20 Gauge (18 Foot Maximum)
Oasis Elite Remote Switch
2
1
Oasis Elite FRTA
Auto Resettable Fuse Used On Some Models
1.1.3 If the control is the part number 3307930 & 3309114 the voltage can be checked on the pins (1) and (2) of the 15 pin MATE­N-LOK
®
plug. Pin (1) is DC+ and pin (2) is
DC-. See FIG. 1.1B
1.2 Wire From Control Box to Awning. Arm As­sembly (WeatherPro) and A wning Motor (Oa­sis Elite)
A Red and Black Wire (WeatherPro) Red/White
and Blue or Black/White wire (Oasis Elite) of adequate size must be run between the control box and the awning. To avoid voltage drop fol­low the chart below to determining the proper size wire to be used.
Wire Length Wire Size 10' & Under 14 Gauge 11' to 30' 12 Gauge Over 30' 10 Gauge
WeatherPro
Red
Black
Main Arm Right Side
Black or Blue
Oasis Elite
Motor
Red
FIG. 1.2
Pig Tail to Control Box End
Red
Black
Black
Red
Red/White
Open
Close
Pig Tail for Motor
Blue or Blk/Wh
*FUSELOCATED INSIDE
Location
Pin Functions Wire Color
Wire Size
Pin 1 12+VDC Red 12 Gauge Pin 2 12- VDC Black 12 Gauge Pin 3 Ignition Isolator Pink 16 Gauge Pin 4 Oasis Elite Remote Switch Green/White 16 Gauge Pin 5 WeatherPro Remote Switch Green 16 Gauge Pin 6 Blank Pin 7 Oasis Elite Motor (-12VDC) Blue or Blk/Wh See chart in 1.2 Pin 8 WeatherPro Motor (-12VDC) Black See chart in 1.2 Pin 9 Oasis Elite Remote Switch Yellow/White 16 Gauge Pin 10 WeatherPro Remote Switch Yellow 16 Gauge Pin 11 Blank Pin 12 Oasis Elite Motor (+12VDC) Red/White See chart in 1.2 Pin 13 WeatherPro Motor (+12VDC) Red See chart in 1.2 Pin 14 Oasis Elite Remote Switch Brown/White 16 Gauge Pin 15 WeatherPro Remote Switch Brown 16 Gauge
1.3 Wire Inside Hardware Channel (WeatherPro Only)
To make the connection between the wire run in
1.2 and the awning motor there is a cable run in the hardware from the bottom to the top. Check this wire for pinches or breaks. If wire is defec­tive replace with new harness. See FIG. 1.3.
FIG. 1.3
Cable
Right Arm Assembly
Cable
4
1.4 Motor Connection & Motor
WeatherPro Remote Switch
EXTEND
RETRACT
Pig Tail to Remote Switch
Oasis Elite
Remote
Switch
Brown/White
Green/ White
Yellow/White
Green
Yellow
Brown
Green
Yellow
Brown
EXTEND
RETRACT
Brown
White
Green/ White
Yellow/White
Pig Tail to Remote Switch
*FUSE LOCATED INSIDE
Close
Open
1.4.1 The awning motor is connected to the
hardware at the top of the awning hard­ware front channel. Make sure connec­tion is tight and corrosion free.
1.4.2 Disconnect the motor from the hardware
connection. See FIG. 1.4. Apply DC volt­age directly to the motor wire connector. A minimum of 12.5 VDC is required to op­erate the motor. If motor does not turn it is defective and the drive assembly must be replaced.
FIG. 1.5
FIG. 1.4
Motor
Arm
WeatherPro Motor Con­nection
1.5 Wire To Remote Switch
1.5.1 On control 3307916.00, the remote switch is connected to the control box with three (3) 16 gauge wires. These are Brown, Y ellow , Green for WeatherPro and Brown/ White, Yellow/White, Green/White for Oasis Elite. The switch end of the wire will be connected to the switch by means of 1/4" insulated tab connectors. The con­trol box end has a pig tail to connect the control box to these three wires. See switch for correct wiring. Make sure con­nections are tight and corrosion free. See FIG. 1.5.
1.5.2 The 3307930 & 33091 14 Control box has three (3) 16 gauge wires coming out of a 15 pin MATE-N-LOK®. These are Brown, Y ellow , Green for WeatherPro and Brown/ White, Yellow/White, Green/White for Oasis Elite. See FIG. 1.1B and chart for pin location.
1.6 Wind Sensor Cable
The wind sensor is connected to the control box
with a FLAT four (4) conductor cable terminated on both ends with an RJ-1 1-6C4P telephone con­nector. Maximum length is 18'. This cable is po­larity sensitive and must be assembled as shown.
A standard telephone cable will not work.
Cable can be checked with a Dometic
3107127.007 cable tester. If cable is found to be defective replace with a cable no longer than 18'. See FIG. 1.6A & 1.6B
5
FIG. 1.6B
Red
Black
Green
4 Conductor FLAT Cable Connections
Pin 1
Yellow
RJ-11-6C4P
Connector
Flat Four Conductor Cable
FIG. 1.6A
Yellow
Green
Red
Black
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