Dometic AFM Series, AFMD25, AFMD30, AFMD20, AFMD16 Technical Installation Manual

...
Literature number 32471
hydro flame
AFM Series Furnaces Models
AFMD16, AFMD20, AFMD25
AFMD30, AFMD35
Technical Installation Manual
TO THE INSTALLER: LEAVE THIS MANUAL WITH THE
APPLIANCE.
TO THE CONSUMER: RETAIN THIS MANUAL FOR
FUTURE REFERENCE.
WARNING
WARNING
Avoid possible injury or death
Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to the
installation instructions and/or owner’s manual provided with this
appliance. A qualified installer, service agency or the gas supplier must perform installation and service.
CRITICAL INSTALLATION WARNINGS
DO NOT install furnace on material that restricts return air, like
carpet or any soft material such as vinyl.
DO NOT install furnace where clearance to combustibles cannot be
maintained.
DO NOT modify furnace in any way.DO NOT alter furnace for a positive grounding system.DO NOT hi pot furnace unless electronic ignition system (circuit
board) has been disconnected.
DO NOT use a battery charger to supply power to a DC model
furnace even when testing.
DO NOT use 120-volt AC current with DC models.DO NOT use furnace cabinet area as a storage compartment.DO NOT vent furnace with venting system serving another
appliance.
DO NOT vent furnace to an outside enclosed porch area.DO NOT use for temporary heating of buildings or structures under
construction.
Protect building materials from degrading from flue gas exhaust.Protect furnace electrical components from water.Compartment must be closed when operating unit.Should the gas supply fail to shut off or if overheating occurs, shut
off the gas valve to the furnace before shutting off the electrical supply.
DO NOT use this furnace if any part has been under water.DO NOT use petroleum or citrus type cleaner on plastic parts, as
damage may occur.
CAUTION
PERSONAL INJURY
All sheet metal edges are sharp care should be taken when
handling or brushing up against them.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Be sure the furnace and all ignition systems are “off” during any type of
refueling and while vehicle is in motion or being towed.
SAFETY ALERT SYMBOLS
Safety Symbols alerting you to potential personal safety
hazards obey all safety messages following these
symbols
WARNING
Avoid possible injury or
death
CAUTION
Avoid possible injury
and/or property damage
WARNING
FIRE OR EXPLOSION
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
A qualified Service Technician
Service Center or gas supplier must perform
installation and service.
DOMETIC CORPORATION
1120 North Main Street, Elkhart, IN 46514 Please Visit: WWW.DOMETIC.COM
English, Français (et Canada)
Revision A, 3/15/19
Installation of this appliance must be made in accordance with the written instructions provided in this manual. No agent, representative or employee of Dometic Corporation or other person has the authority to change, modify or waive any provision of the instructions contained in this manual.
Extinguish any open flame. Evacuate all persons from the vehicle. Shut off the gas supply at the gas container
or source.
Do not touch any electrical switch, or use
any phone or radio in the vehicle.
Do not start the vehicle’s engine or electric
generator.
Contact the nearest gas supplier or qualified
service technician for repairs.
If you cannot reach a gas supplier or
qualified service technician, contact the nearest fire department.
Do not turn on the gas supply until the gas
leak(s) have been repaired.
2
WARNING
CARBON MONOXIDE POISONING
Properly seal vent assembly to prevent carbon monoxide from entering coach.
DO NOT draw combustion air from living area.DO NOT vent exhaust air into the living area or an enclosed porch.
WARNING
CARBON MONOXIDE POISONING
Furnace must be installed and vented according to these
instructions.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Improper installation location may cause furnace to produce negative pressure, affecting combustion air or venting of other appliances.
WARNING
CARBON MONOXIDE POISONING
Properly seal door to prevent carbon monoxide from entering
coach.
Properly adjust draft cap to prevent carbon monoxide from entering
coach.
MODEL NOMENCLATURE
AF M D
25 1 1 1 A
Dometic
Furnace
Cabinet
Size
Voltage
Input
Btu/hr
Gas
Type
Gas
Location
Valve
Model
Rev
AF
M=medium
D=12
VDC
16K
1=LP
1=door
1=Single
A
20K
2=LD (small
vent)
25K
3=door w/
rear gas
fitting
30K
4=door
w/pigtail
35K
5=door w/
pigtail & rear
gas fitting
Models
AFMD16
AFMD20
AFMD25
AFMD30
AFMD35
Type of
Gas
LP
Propane
LP
Propane
LP
Propane
LP
Propane
LP
Propane
BTU Input
16,000
20,000
25,000
30,000
34,000
BTU
Output
12,160
15,200
19,000
22,800
25,840
Duct
Static
Pressure
.20” WC
.10” WC
.10” WC
.10” WC
.10” WC
Amperage
(AMPS)
4.2*
4.2*
7.5*
7.5*
11.1*
Watts
50
50
90
90
132
Power
Supply
(Volt DC)
12
12
12
12
12
Return Air
80 in2
80 in2
80 in2
80 in2
80 in2
Minimum
Return Air
65 in2
65 in2
65 in2
65 in2
65 in2
Approx.
Width
Height
Depth
Weight
Casing
16-1/2”
7”
20”
Furnace
26lbs. Boxed
29 lbs.
STD Door
19-1/4”
9-3/4”
3/4”
FLUSH
DOOR
19-3/8”
10-1/4”
7/32”
Vent LD
5-1/2
5-1/2
1-1/16”
WIRING AND LADDER DIAGRAM ............................................ 8
MODEL SPECIFICATIONS
(WC = WATER COLUMN)
* 15 AMP DECATATED CIRCUIT FOR FURNACE DIMENSIONS
Contents
MODEL NOMENCLATURE ....................................................... 2
MODEL SPECIFICATIONS ....................................................... 2
DIMENSIONS ................................................................................... 2
INSTALLATION AND SAFETY CODESError! Bookmark not defined.
INSTALLATION CODES ................... Error! Bookmark not defined.
GENERAL FURNACE INSTALLATIONS .................................. 2
CLEARANCE TO COMBUSTIBLES: ............................................... 3
REQUIRED DUCTING ...................................................................... 3
REQUIRED DISCHARGE ................................................................. 3
FLEXIBLE DUCTING 4
AIR FLOW CHECK ........................................................................... 4
FURNACE INSTALLATION ....................................................... 4
SIDEWALL CUTOUT ....................................................................... 4
SMALL VENT INSTALLATION ................................................. 5
STANDARD DOOR INSTALLATION ........................................ 5
FLUSH DOOR INSTALLATION ................................................ 6
HARD DUCT SYSTEMS ............................................................ 6
FLOOR DISCHARGE CUTOUTS ..................................................... 6
GAS CONNECTION .................................................................. 6
ELECTRICAL CONNECTIONS ................................................. 7
THERMOSTAT INSTALLATION ............................................... 7
OPERATING INSTRUCTIONS .................................................. 7
TO SHUT DOWN UNIT ..................................................................... 8
IGNITION CONTROL DIAGNOSTIC CODES ............................ 8
INSTALLATION AND SAFETY CODES
USA and Canada – follow all applicable state and local codes in
the absence of local codes or regulations, refer to current standards of:
ANSI/NFPA 1192 Recreational Vehicles Code and ANSI/RVIA LV
Low Voltage Systems in Conversion and Recreational Vehicles
CSA Z240.4, Gas-Equipped Recreational Vehicles and Mobile
Housing
National Fuel Gas Code ANSI Z223.1 and/or CAN/CGA B149 This furnace must be installed in accordance with the
manufacturer’s instructions and the manufactured Home
Construction and Safety Standard, Title 24 CFR, part 3280, or when such standard is not applicable, the Standard for Manufactured Home Installations. (Manufactured Home Sites, Communities and Set-Ups), ANSI A255.1 and/or CAN/CSA-Z240
MH Series M92 Canadian Standard for Mobile Homes.”
ANSI A 255.1 and/or CAN/CSA-Z240.6.2 MH Series, Mobile
Homes
Ground National Electrical Code ANSI/NFPA 70 and/or CSA
C22.1, Part 1
Park Trailers ANSI 1195
GENERAL FURNACE INSTALLATIONS
All models can be installed in either a horizontal or vertical
mounting position horizontal installed units have the gas line positioned on top or rear, vertical installed units must have the vent located at the floor and gas line at right side and rear.
Always install furnace through an exterior wall. DO NOT install furnace near tilt-out rooms, slide-outs, doors or
other projection that could obstruct furnace exhaust.
Locate furnace near midpoint of coach for single furnace
applications.
Installation must provide accessibility if any repairs are necessary
to the furnace. Failure to meet this requirement will create additional labor costs that will be the responsibility of the installer.
3
DO NOT install vent in areas where projection or door openings
clearances
Top
Sides
Rear
Bottom (to
screw heads)
Blower (side
opening)
Vertical /
Horizontal
1/2”
1/2”
1/2”
0”
36 sq. in.
Models
Required Discharge Area
AFM (16)(20)
24 in2
AFM (25)(30)(35)
36 in2
Horizontal Bottom
48 in2
Vertical Bottom
48 in2
System
AFMD16
AFMD20
AFMD25 AFMD30 AFMD35
4” Ducts
2 2 3
Horizontal
Bottom
4 x 10
4 x 10
4 x 10
Vertical
Bottom
5 x 9-3/4
5 x 9-3/4
5 x 9-3/4
come within 6” of vent opening.
DO NOT install furnace in an area where wires, pipes or other
objects will interfere with installation or operation of furnace.
DO NOT install furnace on material that restricts return air, such
as directly on carpet, or soft material (like vinyl). If you must install furnace on carpet or soft material, install furnace on cleats, or on a wood or metal panel extending the full width and depth of furnace plus minimum clearance to combustibles.
DO NOT use petroleum or citrus type cleaner on plastic parts, as
damage may occur.
NOTE: The exhaust temperature of this furnace could discolor or
warp some materials. You should verify that the material used on coach door, panel, or covers will not discolor, warp or burn from the exhaust temperature whenever placed directly in front of vent.
CAUTION: Due to the differences in vinyl siding materials this
appliance should not be installed without first consulting with the manufacturer of siding.
A gas-fired furnace for installation in a residential garage must be
installed so the burner(s) and the ignition source are located not less than 18 in (457mm) above the floor and the furnace must be located or protected to avoid physical damage by vehicles.
CLEARANCE TO COMBUSTIBLES:
Floorboards, walls & similar combustible building materials must be provided the full length and width of unit. Spacing is based on installed position when installed horizontally bottom is bottom. When installed vertically bottom becomes right side.
Furnace efficiency rating is a thermal rating determined under
continuous operating conditions, independent of any installation. Efficiency rate is given at 76% minimum; actual efficiency rating may be higher.
Return air is supplied through openings in furnace casing. All
return air passages must be kept clear for furnace to function properly. Refer to Minimum clearance to floorboards, walls & similar combustible building material.
The total unobstructed return air opening size(s) must not be less
than specified. Failure to meet minimum return air requirements nullifies furnace warranty.
REQUIRED DUCTING
All ducts in the table are four-inch ducts except for bottom discharge as noted. Two-inch ducts cannot be used in place of four inch. . A bottom discharge requires no additional ducting; one additional duct can be added if required. Vertically installed units can also be bottom discharge when right side cover panel has been removed one additional duct can be added if required.
FOR OPTIMAL PERFORMANCE use the following instructions for ducting. (Two top ducts are only to be used in addition to the below installations and are not allowed to be used until these requirements have been met). Additional ducting added will reduce the air flow and could cause poor heating.
Horizontal or Vertical 4” Ducting: when using 4” ducting one
duct from each side must be used. When using side ducts, utilizing rear duct openings as the other duct will yield the best performance.
Horizontal Bottom Discharge: This installation is for horizontally
installed units and can be used with the addition of one duct any location except the top two.
Vertical Bottom Discharge: Installation of the furnace in a
vertical mounting position can be used with the addition of one duct any location except the casing top two ducts.
Spacing of 1/4” to ducting within 3 feet of furnace must be
provided unless UL listed wire bound vinyl ducts are used. All ducting material used to be rated for continuous use at minimum of 200°F.
Clearances are specifically for plywood or similar building
materials surrounding the furnace (i.e. Furnace should not be located under furniture or in a closet space where clothing or other material could be located).
To install without adding the 36 sq. in. cutout on the blower side
supply the unit (blower side) with 2” clearance full length of the
unit.
REQUIRED DISCHARGE
*Note the table is for minimum requirements and should in most cases allow the unit to operate correctly. If the burner cycles on and off on the high temperature limit. Extra ducting can be used to help correct this condition due to restriction or bends in duct work.
4
16,000
20,000
25,000
30,000
35,000
3000 fpm
3000 fpm
3500 fpm
4000 fpm
5500 fpm
Total fpm= feet per minute readings
Side Wall Cutout
A B D
Small Vent
-
-
3-1/2” Dia.
Max
Standard Door
(horizontal or
vertical)
17” Max
7-1/2 Max
Flush Door
(horizontal or
vertical)
18-1/4 Max
9-1/8 Max
FURNACE INSTALLATION
Remove furnace from box Remove vent assembly supplied with furnace DO NOT mix assemblies with other units, each model has a
specific vent baffle size to operate correctly, see sticker on vent assembly.
Remove knockouts in locations that will be used and install
adapters.
The furnace should always be installed level (front to back, side to
side) to prevent water build up into the interior of the vent area.
If units are installed using the small outside vent system, access
to the inside of the coach must be provided directly in front of the unit to remove for servicing suggested opening size 17” wide by
8.5” height.
Secure unit with two brackets and screws provided at the rear of
the unit through holes provided.
Attach flexible ducting over duct adapters and secure. Run ducting to locations keeping bends and excess ducting to a
minimum and secure to registers.
Connect wiring to furnace see wiring connection section. Connect gas line see gas connection section.
SIDEWALL CUTOUT
Maximum exterior wall thickness 0” to 2-1/2”. Optional vent kit can be purchased to extend the vent to a 3” wall thickness on small vent
installations.
Proper duct installation is critical to proper operation of the
furnace. When installing ducts, use materials rated for continuous use at 200°F.
Each 4-inch duct opening provides 12 in2 of discharge area.
Provide an extra 12 in2 of non-closeable duct discharge area for each closeable register used.
Ducting into dead air space with no return air, such as holding
tank areas, does not count toward achieving minimum discharge requirements.
Adjust ducting installation to obtain an air temperature rise of
100°F-130°F. Also see air flow check section.
FLEXIBLE DUCTING
Follow ducting configurations shown. Avoid sharp bends, deep sags or crushed ducts. Stretch all ducts thoroughly and run them directly to outlets,
keeping number of angles of bends to a minimum.
Remove knockout plate from desired outlets. If a knockout is
removed accidently cover plates can be purchased.
Unused knockouts MUST be covered. Attach a duct adapter by inserting flange over casing hole, locking
the tab into casing slot and turning adapter 90°
Attach and secure four-inch flexible duct to adapter(s) Run duct(s) to desired location within RV, secure to register(s)
AIR FLOW CHECK
Appliance is tested to a temperature rise as specified on the
Rating Plate. After installation of the furnace and duct system is completed, adjustment to obtain proper temperature rise should be made.
The table below is a reference to maintain maximum operation of
the appliance when checking temperature rise is not possible. Airflow measurements made at each registers the total reading should not be less than what is shown in table below for each BTU size.
If readings are below the table values airflow can be improved by
adding ducts or reducing/eliminating restrictions in the system.
WALL CUTOUTS
(Standard door square corner and Flush Door requires 3/4” radius corners)
DO NOT oversize hole – over sizing can result in water leakage. Zero clearance around air intake cutout for best sealing condition.
5
STANDARD DOOR INSTALLATION
To prevent moisture from entering the inside of the coach, apply
RTV type sealant to all sealing areas.
The door bezel must fit tightly to sidewall to prevent water
leakage.
Doors are designed to allow water drainage in either horizontal or
vertical installations. Proper location of vent assembly is important for proper exhausting of fumes and proper function of furnace.
NOTE: RTV type sealant must be applied to the bezel and casing
at the bottom right side to prevent possible water wicking into the coach. See drawing for areas that must be sealed once bezel is in place.
Insert vent assembly through door making sure tube goes into the
chamber tube. Proper overlap of the vent tube must be a minimum of 1-1/2” for proper function and exhausting of furnace.
SMALL VENT INSTALLATION
To prevent moisture from entering inside of coach, apply RTV
type sealant to the back of the bezel flange of the vent part.
Vents are designed to allow water drainage when installed
correctly.
1. Locate the furnace vent cutout location.
2. Drill a 3-1/2” diameter hole through sidewall of coach. Installer MUST protect the furnace and components from construction tools and debris during installation.
3. Insert furnace from inside of coach, lining up hole in wall with vent in furnace.
4. Install vent assembly, vent panel extension must be inserted into air intake tube. Secure vent to wall with 4 screws provided.
5. Vent assembly must maintain overlaps of 1-1/4” on exhaust tube
and 1/2” on air tube. DO NOT exceed maximum wall thickness.
6. Secure furnace to floor with legs and screws (equivalent type screws can also be used) through holes provided at back of casing. For vertical units casing legs can be positioned by using alternate holes for placement to secure furnace.
Use of foil tape as alternate sealing method is acceptable
HARD DUCTING SYSTEM
1. Locate where furnace will be installed and cut an opening as shown through the side wall where unit will be installed. Furnace and components MUST be protected from construction tools and debris during installation.
2. Apply RTV type sealant to entire back flange of bezel creating a complete seal.
3. Pull furnace forward through cutout about 1” inch, slip bezel (note word TOP on bezel) around casing until flush with front edge of the casing.
4. Secure bezel to furnace casing with 6 screws provided or use equivalent type screws.
5. Push furnace and bezel back tight against side wall and secure with 14 screws, and remove excess caulking..
6. When installing bezel DO NOT deform bezel if cutout hole is too large as this will cause water-sealing issues.
7. Connect the gas line to the valve see section on gas connection.
8. Secure furnace to floor with mounting legs and screws provided or equivalent type.
9. Connect the electrical wiring see wiring section.
6
10. Fasten door and vent with 10 screws provided or equivalent type.
WARNING
FIRE OR EXPLOSION
Never check for leaks with an open flame. Turn on the gas and apply soapy water to all joints to see if bubbles are formed.
FLUSH DOOR INSTALLATION
To prevent moisture from entering inside of coach, apply RTV
type sealant to all sealing areas.
The door bezel must fit tightly, to prevent water leakage. Doors are designed to allow water drainage in either horizontal or
vertical installations. Proper location of vent assembly is important for proper exhausting of fumes and proper function of furnace.
NOTE: RTV type sealant must be applied to the bezel and casing
at the bottom right side to prevent possible water wicking into the coach. See drawing for areas that must be sealed once bezel is in place.
1. Locate and cut opening in side wall where unit will be installed.
2. Flush mounted door systems require that the furnace be installed
on a 1” high platform for the door cutout to be level with the floor
surface. If not the sidewall can be routed out across the bottom to the depth of the bezel to create a pocket area.
3. Apply RTV type sealant to entire back flange of bezel creating a complete seal.
4. Secure bezel by inserting bezel into wall cutout and securing through the 10 mounting tabs to the side wall framing. Make sure that the bezel is tight against the exterior side wall.
5. Connect the gas line to the valve and push the gas line plug into casing opening.
6. The door bezel must fit tightly against the exterior sidewall to prevent water leakage.
7. Remove excess sealant from around bezel and visually inspect bezel to make sure it is completely sealed.
8. Secure furnace with mounting legs provided.
9. Connect the electrical wiring see wiring section.
10. Fasten door and vent with 6 screws provided.
HARD DUCT SYSTEMS
When designing hard duct systems:
Undersized ducting will cause high temperature limiting. Oversized ducting will cause inadequate air flow from registers. When hard ducting is 1-1/2” in depth, an additional flex duct may
be needed to maintain air flow requirements.
DO NOT install floor registers within 2 feet of return air openings.
See ducting option from casing top and bottom areas. Hard ducting must be sealed to the furnace and floor to insure proper operation of the appliance.
Units can be installed as bottom discharge systems in either
horizontal or vertical position.
GAS CONNECTION
Propane Gas Pressure Test
The furnace and any individual shut-off valve must be
disconnected from gas supply piping system during pressure
testing of system at test pressures of more than 1//2” PSI.
Before furnace is connected, piping systems are to be tested to
be leak free. The test must maintain air pressure of a least 6” of
mercury or 3 PSI for at least 10 minutes.
The entire piping system is to be adjusted to maintain a pressure
of 10” to 13” W.C. when all appliances are in operation.
Test gas connections for leakage with soapy water or a leak test
solution.
If local codes allow the use of a flexible gas appliance connector,
always use a new listed connector. Do not use a connector which has previously serviced another gas appliance.
FLOOR DISCHARGE CUTOUTS
1. Remove bottom discharge plate or side, these ducting option must be connected to a floor ducting system.
2. The drawing shows the use of a gasket and plenum plate for attaching furnace to the flooring. See parts list for order number.
3. Other methods of sealing furnace to the floor are acceptable as long as clearances and seals meet requirements of clearances and temperature.
4. Fasten plenum plate bend tabs over floor cutout. (If a gasket and plenum plate is not used seal furnace to hard ducting system with approved tape making sure seal is airtight) Continue with step 5.
5. Position gasket on plenum over opening.
6. Set furnace on gasket; make sure gasket remains in position.
7. Additional flex ducting can also be used to maintain correct static pressure.
1. Connect gas line to the fitting located on the valve through hole in top of casing, or if supplied with an extended manifold at the rear of the furnace.
2. Be sure all male pipe threads, other than flare fittings, are treated with a sealing compound resistant to chemical reaction of propane (LP) gas. DO NOT put sealing compound on flare fittings
3. Remove grommet plug from furnace. After inserting gas line through grommet plug and connecting to valve re-install grommet plug, this is a required air seal. (DO NOT CUT)
4. Connect gas line inside furnace casing immediately ahead of gas control valve or at the rear when extended manifold is supplied.
5. Use two wrenches to hold brass fitting and flare nut when tightening gas line to brass fitting. DO NOT twist valve assembly, torque fitting to 20-22 ft. lbs.
7
ELECTRICAL CONNECTIONS
WARNING
INJURY OR PROPERTY DAMAGE
Disconnect electrical power before servicing.Label all wires before disconnecting for service. Wiring errors can
cause improper and dangerous operation.
Verify proper operation after servicing.
CAUTION
PROPERTY DAMAGE
Units with 12 volt connection are for low-voltage battery or direct current only. Do not connect to 120 or 240 volts AC.
CAUTION
PROPERTY DAMAGE
This furnace is designed for negative ground 12 volts DC only. DO NOT attempt to alter furnace for a positive ground system or connect the furnace directly to 120 OR 240 volts AC.
Wire Size
Ampacity
Wire Type
20
3
Stranded only
18
6
Stranded only
16
8
Stranded only
14
15
Stranded only
12
20
Stranded only
10
30
Stranded only
8
40
Stranded only
6
55
Stranded only
4
75
Stranded only
2
100
Stranded only
AWG OR SAE
Conductor Size
(Gage)
Maximum Ampacity
at Conductor
Insulation
Temperature Rating
of 90°
Maximum Ampacity
at Conductor
Insulation
Temperature Rating
of: 105° C/125° C
20* 5 7.5
18*
7.5
10
16*
10
15
14*
17.5
20
12*
22.5
25
10**
40
50
8**
55
70
6**
75
100
4**
95
120
2**
130
150
1**
150
1/0**
170
2/0**
195
3/0**
225
4/0**
260
Furnace
Power Supply
Red Wire +12 Volt DC
+12 Volt DC
Black Wire -12 Volt DC
-12 Volts (Ground)
Blue Thermostat +12VDC
+12 Volts (Thermostat)
Blue Thermostat
-12 Volts (Thermostat)
Furnace Connector
Field Connector
AMP 1-480705-0
AMP 1-480704-0
Furnace Terminals
Field Terminals
AMP 7708496
AMP 770020-1
WARNING
FIRE OR EXPLOSION
Do not operate furnace while vehicle is in motion or being towed.
INSTALLATION AND SAFETY CODES
USA and Canada – follow all applicable state and local codes in
the absence of local codes or regulations, refer to current standards of:
ANSI/NFPA 1192 Recreational Vehicles Code and ANSI/RVIA LV
Low Voltage Systems in Conversion and Recreational Vehicles
Conductor Sizing
Table 1 OVERCURRENT PROTECTION (No Wire Bundling Restrictions)
1. This furnace is designed for negative ground 12 volts DC only. DO NOT attempt to alter furnace for a positive ground system or connect the furnace to 120 volts AC. Damage to furnace components will occur and warranty will be voided.
Use the minimum wire size shown in the table above to minimize
voltage drop. Furnace MUST be installed so electrical components are protected from water and other installation debris. To make electrical connections see wiring diagrams.
For best furnace performance when power supply is from a converter
equipped with a charging port, wire converter to furnace in parallel with battery. This provides consistent voltage to furnace, increasing component life, filtering power surges and AC spikes.
All units are supplied with a power switch which is to be turned off
during servicing removing power to the furnace wiring. Switch must be in the ON position for furnace to operate.
Route wiring to the furnace.
1. Wiring for thermostat using 22 AWG minimum stranded wire.
2. All wiring must be installed so the electrical components and
connection are protected from water.
3. If a unit is supplied with a connector block on the field connections
the mating parts should be used.
THERMOSTAT INSTALLATION
Purchase a thermostat rated for 12 VDC or 24 VAC, Minimum 1 AMP
rating.
Be sure all electrical power to the furnace is disconnected. The thermostats are very sensitive, HANDLE WITH CARE AT ALL
TIMES.
Table 2 OVERCURRENT PROTECTION *Not More Than Seven Wires Per Harness **Not More Than Three Wires Per Harness
Pick a dry area where air circulation is good.
1. Do not install the thermostat where there are other heating loads: such as direct sunlight, heat producing appliances (television, radio, wall lamp, etc.) furnace or air conditioner output registers.
2. Locate thermostat 48” to 54” above main living area floor on an INTERIOR wall when possible.
3. EXTERIOR wall location must have a 3/4” spacer between thermostat and exterior wall for proper room air sensing.
4. Follow manufacture’s installation instructions provided with thermostat.
OPERATING INSTRUCTIONS
During initial firing of this furnace, a burn-off of excess oils
remaining from manufacturing process may cause smoking or fumes for 5-10 minutes.
NOTE: if furnace should lock out, the blower will go off in 3
minutes and remain off until unit is reset by reactivating the thermostat.
STOP! Read Users Information Manual supplied with furnace.
1. Turn the manual valve (if so equipped) or the valve at the outside
LP tank to the “OFF position DO NOT force. NOTE: This furnace is equipped with a valve shut-off switch with switch in “OFF” position. Gas will not flow to burner nor will the furnace operate. Turn switch to “ON” position.
Loading...
+ 14 hidden pages