Dometic 895X0XX Replacement Instructions Manual

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RECORD THIS UNIT INFORMATION FOR FUTURE REFERENCE: Model Number ____________________ Serial Number ____________________ Date Purchased ____________________
REPLACEMENT INSTRUCTIONS
POWER PATIO AWNINGS
USA
SERVICE OFFICE Dometic Corporation 2320 Industrial Parkway Elkhart, IN 46516 574-294-2511
CANADA
Dometic Corporation 46 Zatonski, Unit 3 Brantford, ON N3T 5L8 CANADA 519-720-9578
For Service Center Assistance Call:
800-544-4881
Adjustable-Pitch Arm Adjustable-Pitch Arm Knob Adjustable-Pitch Arm/Water-shed Retrofi t
This manual must be read and understood before installation, adjustment, service, or mainte­nance is performed. This unit must be installed by a qualifi ed service technician. Modification of this product can be extremely hazard­ous and could result in personal injury or property damage.
Lire et comprendre ce manuel avant de procéder à l'installation, à des ré­glages, de l'entretien ou des répara­tions. L'installation de cet appareil doit être effectuée par un réparateur quali­ é. Toute modifi cation de cet appareil peut être extrêmement dangereuse et entraîner des blessures ou dommages matériels.
SERVICE INSTRUCTIONS
Form No. 3312665.000 6/08 (French 3312666.000) ©2008 Dometic, LLC LaGrange, IN 46761 U.S.A.
Models
895X0XX
Important: These Instructions
must stay with unit. Owner read carefully.
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895X0XX Power Patio Awning Series Service Instructions
SAFETY INSTRUCTIONS
This manual has safety information and instruc­tions to help users eliminate or reduce the risk of accidents and injuries.
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this symbol in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe op­erating instructions.
UNDERSTAND SIGNAL WORDS
A signal word , WARNING OR CAUTION is used with the safety-alert symbol. They give the level of risk for potential injury.
indicates a potentially hazard-
ous situation which, if not avoided, could result in death or serious injury.
indicates a potentially hazard-
ous situation which, if not avoided, may result in minor or moderate injury.
used without the safety alert
symbol indicates, a potentially hazardous situa­tion which, if not avoided, may result in property damage.
Read and follow all safety information and in­structions.
GENERAL INSTRUCTIONS
These instructions will aid the service person to make re­pairs quickly and carrectly. The repairs must be made by a qualifi ed service person. Read instructions ENTIRELY before attempting to make repairs on the product.
These instructions must be read and under­stood before installation, adjustment, service or maintenance is performed. This unit must be serviced by a Dometic Service Center or a qualifi ed service technician. Modifi cation of this product can be extremely hazardous and could result in personal injury or prop­erty damage.
Dometic, LLC reserves the right to modify appearances and specifi cations without notice.
Tools Required:
Flat-Edge Screw Driver Ball End Hammer 3/8" Nut Driver
A. REPLACEMENT OF ADJUSTABLE-PITCH
ARM
1. This section is meant for the replacement of an existing Adjustable-Pitch Arm with a new one. For instructions on adding water-shedding capa­bility to hardware that did not originally come with an Adjustable-Pitch Arm, see the retrofi t instruc- tions in Section C.
Note: The assistance of a second person will be required to support the weight of the awning during Steps 4 & 5.
2. Open awning fully.
Refer to FIGS. 1&2. Make note and keep track of
the spacers located between the Adjustable-Pitch Arm and the Strut End Fitting (qty. 2,) the spacers located between the Adjustable-Pitch Arm and the Back Channel (qty. 2,) and the spacers lo­cated between the Adjustable-Pitch Arm and the Front Channel (qty. 2, not shown.) You will need to re-install these spacers before the installation is complete.
3. Remove the pin that joins the Adjustable­Pitch Arm to the Front Channel (Pin A.) First
pry off the internal-tooth lock washer using the Flat-Edge Screw Driver. Use care to avoid dam­age to the powder-coat fi nish of the hardware. Next remove the pin using the Ball-End Hammer. Start by supporting the side of the Front Chan­nel where the fl at head of the pin is located, and use gentle, fi rm taps on the free end of the pin. Collect the pin and two spacers and put aside. Swing the free end of the Adjustable-Pitch Arm
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895X0XX Power Patio Awning Series Service Instructions
out of the Front Channel and let it hang down in­side the Back Channel. The awning will still sup­port its own weight at this point.
4. Remove the pin that joins the Adjustable-Pitch
Arm to the Back Channel (Pin B.) A SECOND PERSON MUST BE READY TO SUPPORT AND CONTROL THE AWNING ROLLER TUBE AT THIS TIME. Repeat the procedure of Step
3 on the indicated pin, again collecting and put­ting aside the pin and spacers. To make it easier to remove the pin, relieve the tension due to the strut by gently pushing up on the Top Arm. Re­move and discard the old Adjustable-Pitch Arm.
5. Install the new Adjustable-Pitch Arm. Attach the new Adjustable-Pitch Arm to the hardware by re-installing both pins. Start with the pin at the Back Channel (Pin B,) then the pin at the Front Channel (Pin A.) Remember that the pin at the Back Channel must pass through the Adjustable­Pitch Arm and the Strut End Fitting.
IMPORTANT: The box channel of the Adjustable-
Pitch Arm must be connected to the Back Channel, and the open c-channel of the Adjustable-Pitch Arm must be connected to the Front Channel (with the knob on the underside.) Failure to follow these instructions may cause damage to awning components.
6. Reinstall all spacers and secure both pins. Install
one new internal-tooth locking washer (included) on each pin. DO NOT REUSE OLD INTERNAL­TOOTH LOCKING WASHERS. Use the 3/8” nut driver to push them over the pins until they bot­tom out against the Front Channel.
7. Verify that the awning is working properly.
B. REPLACEMENT OF KNOB/NUT
1. Remove old Knob/Nut. If Knob/Nut is missing, go to Step 2.
2. Install new Knob/Nut.
3. Verify that the awning is working properly.
C. RETROFITTING A 89510XX MODEL SE-
RIES POWER PATIO AWNING
1. This section is intended for adding water-shed­ding capability to the 89510XX series hardware, which is not equipped with Adjustable-Pitch Arms.
NOTE: Full adjustable-pitch functionality cannot be achieved with the 89510XX series unless the whole right­hand (“RH”) side is replaced with an 89520XX series RH side in addition to the LH retrofi t described in this sec- tion.
2. Open awning fully. Locate the LH side Bottom Arm (this will be the Bottom Arm that DOES NOT have an electrical cord running through it.) Refer to FIGS. 1&2. The Bottom Arm is the one-piece member located in place of the Adjustable-Pitch Arm in FIG. 1. Make note and keep track of the spacers located between the Adjustable-Pitch Arm and the Strut End Fitting (qty. 2,) the spacers located between the Adjustable-Pitch Arm and the Back Channel (qty. 2,) and the spacers lo­cated between the Adjustable-Pitch Arm and the Front Channel (qty. 2, not shown.) You will need to re-install these spacers before the installation is complete.
3. Remove the pin that joins the Bottom Arm to the Front Channel (Pin A.) First pry off the inter-
nal-tooth lock washer using the Flat-Edge Screw Driver. Use care to avoid damage to the powder­coat fi nish of the hardware. Next remove the pin using the Ball-End Hammer. Start by supporting the side of the Front Channel where the fl at head of the pin is located, and use gentle, fi rm taps on the free end of the pin. Collect the pin and two spacers and put aside. Swing the free end of the Bottom Arm out of the Front Channel and let it hang down inside the Back Channel. The awning will still support its own weight at this point.
4. Remove the pin that joins the Bottom Arm to the Back Channel (Pin B.) A SECOND PER­SON MUST BE READY TO SUPPORT AND CONTROL THE AWNING ROLLER TUBE AT THIS TIME. Repeat the procedure of Step on
the indicated pin, again collecting and putting aside the pin and spacers. To make it easier to remove the pin, relieve the tension due to the strut by gently pushing up on the Top Arm. Remove and discard the old Bottom Arm.
5. Install the new Adjustable-Pitch Arm. Attach the new Adjustable-Pitch Arm to the hardware by re-installing both pins. Start with the pin at the Back Channel (Pin B,) then the pin at the Front Channel (Pin A.) Remember that the pin at the Back Channel must pass through the Adjustable­Pitch Arm and the Strut End Fitting.
IMPORTANT: The box channel of the Adjustable-
Pitch Arm must be connected to the Back Channel, and the open c-channel of the Adjustable-Pitch Arm must be connected to the Front Channel (with the knob on the underside.) Failure to follow these instructions may cause damage to awning components.
6. Reinstall all spacers and secure both pins.
Install one new internal-tooth locking washer (included) on each pin. DO NOT REUSE OLD INTERNAL-TOOTH LOCKING WASHERS. Use the 3/8” nut driver to push them over the pins until they bottom out against the Front Channel.
7. Verify that the awning is working properly.
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FIG. 1
895X0XX Power Patio Awning Series Service Instructions
Back Channel
T op Arm
Strut
Pin B
FIG. 2
Adjustable-Pitch Arm C-Channel
Front Channel
Knob/nut
Pin A
Adjustable-Pitch Arm
Back Channel
Adjustable-Pitch Arm Box Channel
Spacers
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