Dodge Grand Caravan 1999 3.0L Workshop Manual

dodge :: Dodge Truck Grand Caravan FWD V6-

3.0L VIN 3 (1999)

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless Entry Module > Component Information > Diagrams

Remote Keyless Entry (RKE) Module

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless Entry Module > Component Information > Diagrams > Page 7

Keyless Entry Module: Adjustments
The content of this article reflects the changes called out by TSB 26-09-99.

PROGRAMMING RKE MODULE

1. Using a functional key fob transmitter, unlock the vehicle and disarm the Vehicle Theft Security System.2. Insert ignition key into the ignition switch.3. Thrn the ignition switch to RUN position without starting engine.4. Using a functional key fob transmitter, press and hold the UNLOCK button for a minimum four seconds (maximum ten seconds).5. While holding UNLOCK button, and before ten seconds passes, press and release the PANIC button. A single chime will sound to verify that the
RKE module is set to receive the new Vehicle Access Code(s).

6. Within 30 seconds of the chime, press and release the "LOCK" and "UNLOCK" buttons on the transmitter at the same time. Then press any one of
the buttons. The BCM will sound an abbreviated chime to acknowledge that the programming of the transmitter has been completed and wassuccessful.

7. Repeat step 6 for all transmitters that will be used with this vehicle (up to 4 total).8. Programming mode will last for 30 seconds. To get out of programming mode sooner, turn the ignition OFF. A single chime will sound to verify
that the RKE module will no longer accept additional Vehicle Access Code(s).

9. When Vehicle Access Code(s) programming is complete, turn the ignition switch to the OFF position and verify RKE system operation using each
key fob.

NOTE:

Only the two key fob transmitters that have been programmed to the memory seat and mirror system will operate it. if any key fob isreplaced, the memory seat and mirror module will require programming.

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless Entry Module > Component Information > Diagrams > Page 8

Keyless Entry Module: Service and Repair
REMOVAL

Negative Battery Cable

1. Disconnect and isolate the battery negative cable.2. Remove instrument panel top cover. Refer to Instrument Panel and Systems, Instrument Panel Top Cover Replacement.3. Remove screws holding RKE module to instrument panel.

RKE Module

4. Disconnect wire connector from RKE module.

INSTALLATION

For installation, reverse the above procedures.

> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Diagrams

Remote Keyless Entry (RKE) Module

> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Diagrams > Page 13

Keyless Entry Module: Adjustments
The content of this article reflects the changes called out by TSB 26-09-99.

PROGRAMMING RKE MODULE

1. Using a functional key fob transmitter, unlock the vehicle and disarm the Vehicle Theft Security System.2. Insert ignition key into the ignition switch.3. Thrn the ignition switch to RUN position without starting engine.4. Using a functional key fob transmitter, press and hold the UNLOCK button for a minimum four seconds (maximum ten seconds).5. While holding UNLOCK button, and before ten seconds passes, press and release the PANIC button. A single chime will sound to verify that the
RKE module is set to receive the new Vehicle Access Code(s).

6. Within 30 seconds of the chime, press and release the "LOCK" and "UNLOCK" buttons on the transmitter at the same time. Then press any one of
the buttons. The BCM will sound an abbreviated chime to acknowledge that the programming of the transmitter has been completed and wassuccessful.

7. Repeat step 6 for all transmitters that will be used with this vehicle (up to 4 total).8. Programming mode will last for 30 seconds. To get out of programming mode sooner, turn the ignition OFF. A single chime will sound to verify
that the RKE module will no longer accept additional Vehicle Access Code(s).

9. When Vehicle Access Code(s) programming is complete, turn the ignition switch to the OFF position and verify RKE system operation using each
key fob.

NOTE:

Only the two key fob transmitters that have been programmed to the memory seat and mirror system will operate it. if any key fob isreplaced, the memory seat and mirror module will require programming.

> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Diagrams > Page 14

Keyless Entry Module: Service and Repair
REMOVAL

Negative Battery Cable

1. Disconnect and isolate the battery negative cable.2. Remove instrument panel top cover. Refer to Instrument Panel and Systems, Instrument Panel Top Cover Replacement.3. Remove screws holding RKE module to instrument panel.

RKE Module

4. Disconnect wire connector from RKE module.

INSTALLATION

For installation, reverse the above procedures.

> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Relay > Component Information > Locations

Junction Block -- Sheet 8w-12-2

> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Relay > Component Information > Locations > Page 18

Power Door Lock Relay: Diagrams

> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Relay > Component Information > Locations > Page 19

Grand Caravan FWD V6-3.0L VIN 3 (1999)

Junction Block

Door Lock Relay

Door Unlock Relay

Driver Door Unlock Relay

> Relays and Modules > Relays and Modules - Body and Frame > Power Seat Control Module > Component Information > Technical Service Bulletins > Memory Power Seat - Travel Range

Power Seat Control Module: Technical Service BulletinsMemory Power Seat - Travel Range

NO: 08-44-98
GROUP: Electrical
DATE: Dec. 11, 1998

SUBJECT:Memory Power SeatTravel Range
MODELS:

1996-1999 (NS) Town & Country1996-1999 (GS) Chrysler Voyager1996-1998 (ZJ) Grand Cherokee1996-1998 (ZG) Grand Cherokee (International Market)
DISCUSSION:

The Memory Seat/Mirror Module (MSMM) (on ZJ/ZG the module is for the seat only) detects and remembers where the end of seat travel (called "softstop") is in each direction. A soft stop is set in MSMM memory when the position sensing feedback voltage, controlled by a potentiometer on the motorend, fails to change. The feedback voltage potentiometers vary the position sensing feedback voltage based on seat position/movement (no movement, nochange in position sensing feedback voltage). The seat motor automatically stops at the soft stop on any subsequent movement so the motor does not runinto a stall condition (end of travel).

The soft stop limits will be updated any time the MSMM senses a mechanical stall (such as when something is stuck under or behind the seat that causesthe seat to stop moving). These soft stops can prevent the seat from being able to have memory positions set over the full range of travel. Also, positionsthat were previously programmed to locations beyond an updated soft stop limit will not be recalled as they are "out of range."

When a new MSMM or seat track is installed into a vehicle, the soft stops must be programmed into the MSMM memory for proper operation, the lastparagraph of this TSB explains the procedure to properly set soft stops. Failure to properly set soft stops could result in intermittent memory seatoperation.

There are two potential reasons for intermittent memory functioning of the seats. The first possibility is the soft stops learned by the MSMM may need tobe reset. New soft stops are learned by the MSMM any time movement is restricted. (This could be as simple as hitting an obstruction in the seat's pathor a person shifting their body while a power seat motor is in operation.)

The second reason only applies to NS/GS-vehicles, intermittent operation of the memory seat can be caused by a poor connection at pin 23 of the P34connector which is located near the right side of the steering column. This circuit is used to communicate and control the seat module. This circuit "locksout" movement when the vehicle is not in park and also causes seat position recall when used with the Remote Keyless Entry (RKE) feature. The P34connector should be inspected for fully seated and clean contacts.

To check and reset the soft stop limits in memory, use the control switches on the side of the seat to move the seat in one direction to the end of travel,then energize the seat again in the same direction until it stops and for three additional seconds after it stops. The amount that the seat moved upon thesecond energizing is the amount the soft stop has been reprogrammed. Repeat this procedure for each of the directions of movement (one at a time).

:NOTE

IF THE SEAT TRACK ASSEMBLY OR MSMM HAVE NOT BEEN REPLACED, THIS METHOD OF SOFT STOP RESET LEAVES THECUSTOMER'S SETTINGS PROGRAMMED IN THE MSMM (AS OPPOSED TO USING DIAGNOSTIC MODES 1 AND 2 DESCRIBED INTHE SERVICE MANUAL).

POLICY: Information Only

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat Heater Control Module: > D43 > Feb > 05 > Campaign -

Seat Heater Element/Module/Wiring Replacement

Technical Service Bulletin # D43

Campaign - Seat Heater Element/Module/Wiring Replacement

February 2005
Dealer Service Instructions for:

Customer Satisfaction Notification D43Heated Seat Elements
Models
1999-2000 (NS) Dodge Grand Caravan and Chrysler Town & Country

:NOTE

This notification applies only to the above vehicles equipped with heated front seats (sales code CMA).

:IMPORTANT

Some of the involved vehicles may be in dealer used vehicle inventory. Dealers should complete this repair on these vehicles before retail delivery.Dealers should also perform this repair on vehicles in for service. Involved vehicles can be determined by using the VIP inquiry process.

Subject

The front seat electric heater elements on about 110,000 of the above vehicles may fatigue and cause localized overheating and/or discoloration of theseat cover surface.
Repair
Both front seat heater elements, seat modules and related wiring must be replaced.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat

Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 32

Grand Caravan FWD V6-3.0L VIN 3 (1999)

Parts Information

Each dealer, to whom vehicles in the notification were invoiced, will receive enough Seat Heater Repair Packages to service about 10% of thosevehicles.

:NOTE

One repair package contains the required parts to repair two seats.

Completion Reporting and Reimbursement

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat

Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 33

Grand Caravan FWD V6-3.0L VIN 3 (1999)

Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim Entry Screen located on the Service tab. Claimssubmitted will be used by DaimlerChrysler to record Customer Satisfaction Notification service completions and provide dealer payments.

Use one of the labor operation numbers and time allowances shown.

: NOTE

See the Warranty Administration Manual, Recall Claim Processing Section, for complete claim processing instructions.

Dealer Notification

All dealers will receive a copy of this dealer recall notification letter by mail. Two additional copies will be sent through the DCMMS. This notificationcan be viewed on DealerCONNECT by selecting "Global Recall System" on the Service tab, then clicking on the description of this notification.
Owner Notification and Service Scheduling

All involved vehicle owners known to DaimlerChrysler are being notified of the service requirement by mail. They are requested to scheduleappointments for this service with their dealers. A generic copy of the owner letter is included.
Enclosed with each owner letter is an Owner Notification postcard to allow owners to update our records if applicable.
Vehicle Lists, Global Recall System, VIP and Dealer Follow Up

All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS) and Vehicle Information Plus (VIP) for dealer inquiryas needed.
Involved dealers were also mailed a copy of their vehicle (VIN) list with the dealer notification letter.

GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner's name, address and phone number are listed if known.Completed vehicles are removed from GRS within several days of repair claim submission.

To use this system, click on the "Service" tab and then click on "Global Recall System." Your dealer's VIN list for each recall displayed can be sortedby: those vehicles that were unsold at recall launch, those with a phone number, city, zip code, or VIN sequence.

VIN lists may contain confidential, restricted owner name and address information that was obtained from the Department of Motor Vehicles of variousstates. Use of this information is permitted for this notification only and is strictly prohibited from all other use.
Additional Information
If you have any questions or need assistance in completing this action, please contact your Service and Parts District Manager.

Customer Services Field Operations DaimlerChrysler Corporation

Service Procedure

1. Visually inspect each of the front seat cushions and seat backs for holes or discoloration due to excessive heat.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat

Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 34

Grand Caravan FWD V6-3.0L VIN 3 (1999)

> If holes or discoloration due to excessive heat is found on either front seat, a new seat cover should be ordered before performing this repair.
> If no holes or discoloration due to excessive heat was found on either front seat, continue with Step 2 of this procedure.

2. Place both front seats in the full forward and full up position. The seat back must be in the full upright position.

3. Open the hood and disconnect the negative battery cable.

4. Raise the vehicle on a hoist.

5. Remove the four seat attachment nuts from each front seat (Figure 1).

6. Lower the vehicle.

7. Disconnect the seat wiring harness connector located under the seat.

8. With the help of an assistant, remove the front seats from the vehicle.

:NOTE

Perform all seat repairs on a clean work surface.

9. Unhook the J-strip retainer that holds the front seat rear carpet flap. The flap is located at the bottom of the seat cushion.

10. Remove the right and left side covers from the seat cushion.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat

Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 35

Grand Caravan FWD V6-3.0L VIN 3 (1999)

11. Remove the metal seat bracket from the seat cushion (Figure 2).

12. Disconnect the green two way connector that is located on the back side of the seat cushion.

13. Disconnect the two 4-way connectors at the rear of the seat pan.

14. Remove the four metal seat cushion pan retaining bolts (Figure 3).

15. Lift the seat cushion assembly from the seat track.

16. Install the new seat cushion heater element using the following procedure:
a. Remove and discard the wiring harness and seat module located on the metal seat pan.
b.

Unhook the J-strip retainers on the seat cushion cover from the metal seat pan and remove the metal seat pan from the cushion. Then removethe seat foam from the seat cover.

:CAUTION

Use extreme care when removing the seat cover from the seat cushion foam. The hook and loop strip that holds the seat cover to the seatcushion foam trench could rip loose from the foam before the fasteners separate. Wedge a plastic trim stick between the two sides of the hookand loop strips to disengage the strips. Pulling on one side of the strip without holding the other side will pull the strip off the foam before thetwo pieces separate. Should the hook and loop fastener separate from the foam, use P/N 04773774 adhesive or equivalent to bond the striponto the seat foam.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat

Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 36

Grand Caravan FWD V6-3.0L VIN 3 (1999)

c. If the seat cushion cover is being reused, cut off and discard all wires attached to the inside surface of the seat cushion cover (Figure 4).
d. If the seat cushion cover is not being reused (burned or discolored), discard it and use a new cushion cover for the remaining steps.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat

Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 37

Grand Caravan FWD V6-3.0L VIN 3 (1999)

e.

With the foam cushion in the upright position, route the wires attached to the new heating elements through the hole in the foam seatcushion. Bond the new heating element onto the top of the foam as shown in Figure 5.

:CAUTION

During the installation of the new heating element, be careful not to fold or crease the element assembly.

:NOTE

There are two seat heater elements in each repair kit. Use the one marked "CUSHION" for the seat cushion (Figure 5).

:NOTE

The paper backing on each heating element has a release slot cut into it to ease backing removal. The slot is located next to the white tape thatsecures the wires to the heating element.

f. Install the seat foam back into the seat cushion cover.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat

Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 38

Grand Caravan FWD V6-3.0L VIN 3 (1999)

g. Install the new wiring harness and seat heater module onto the metal seat cushion pan as shown in Figure 6 or 7.
h.

Install the metal seat cushion pan onto the seat cushion foam and secure the seat cover to the pan by engaging the plastic J-strip retainersalong the rear, front and both sides of the seat cushion.

i. Set the seat cushion aside for later installation.

17. If equipped, remove the lumbar support lever from the side of the seatback.

18. Remove the arm rest screw cover and remove the screw that attaches the arm rest to the seatback.

19. If the seatback cover is being replaced because of holes or discoloration:
a. Remove the seatback grab handle.
b. Remove the headrest and head rest tubes.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat

Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 39

Grand Caravan FWD V6-3.0L VIN 3 (1999)

c. Completely remove and discard the seatback cover.

20.
If the seatback is not being replaced, flip the seatback cover up, so that the cover is inside out and 3/4 of the seatback cushion foam is exposed(Figure 8).

:CAUTION

Use extreme care when removing the seat cover from the seatback foam. The hook and loop strip that holds the seat cover to the seatback foamtrench could rip loose from the foam before the fasteners separates (Figure 8). Wedge a plastic trim stick between the two sides of the hookand loop strips to disengage the strips. Pulling on one side of the strip without holding the other side will pull the strip off the foam before thetwo pieces separate. Should the hook and loop fastener separate from the foam, use P/N 04773774 adhesive or equivalent to bond the striponto the seat foam.

21.
Cut off and discard all the old wires that are attached to the inside of the seatback cover (Figure 8). Make the cuts as close as possible to the coversurface.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat

Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 40

Grand Caravan FWD V6-3.0L VIN 3 (1999)

22. Bond the new seatback heater elements to the seatback foam as shown in Figure 9.

:CAUTION

During the installation of the new heating elements, be careful not to fold or crease the element assemblies.

:NOTE

There are two seat heater elements in each repair kit. Use the one marked "BACK" for the seatback (Figure 9).

:NOTE

The paper backing on each heating element has a release slot cut into it to ease backing removal. The slot is located next to the white tape thatsecures the wires to the heating element.

23. Carefully pull the seatback cover over the seatback foam and new seatback heating elements. Secure the cover by engaging the J-strip retainers.

24. Install the arm rest onto the seatback. Tighten the screw securely and install the screw cover.

25. If removed, install the seatback grab handle, headrest tubes and headrest.

26. If equipped, install the lumbar support lever from the seatback.

27. Install the seat cushion assembly into position on the seat track.

28. Install the four (4) seat cushion pan mounting bolts and tighten them to 252 in.lbs. (28 N.m).

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat

Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 41

Grand Caravan FWD V6-3.0L VIN 3 (1999)

29. Install the right and left side panels onto the seat.

30. Connect the electrical connections for the seat heater elements as follows:
> Connect the black cushion connector to the element harness under the cushion pan.
> Connect the green cushion connector to the green seatback element connector.

31. Repeat Steps 9 through 30 on the other seat.

32. With the help of an assistant, place each of the seats into the vehicle and connect the seat harness connector to the vehicle harness (Figure 10).

33. Lift the vehicle on a hoist.

34. Install the four (4) seat retaining nuts onto the seat mounting studs for each seat. Tighten the nuts to 44 ft. lbs. (60 N.m) (Figure 1).

35. Lower the vehicle from the hoist.

36. Connect the negative battery cable.

37. Verify that the seat adjusters and seat heaters are functioning properly.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Recalls for Seat

Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 42

Grand Caravan FWD V6-3.0L VIN 3 (1999)

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Seat Heater Control Module: > D43 >

Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement

Technical Service Bulletin # D43

Campaign - Seat Heater Element/Module/Wiring Replacement

February 2005
Dealer Service Instructions for:

Customer Satisfaction Notification D43Heated Seat Elements
Models
1999-2000 (NS) Dodge Grand Caravan and Chrysler Town & Country

:NOTE

This notification applies only to the above vehicles equipped with heated front seats (sales code CMA).

:IMPORTANT

Some of the involved vehicles may be in dealer used vehicle inventory. Dealers should complete this repair on these vehicles before retail delivery.Dealers should also perform this repair on vehicles in for service. Involved vehicles can be determined by using the VIP inquiry process.

Subject

The front seat electric heater elements on about 110,000 of the above vehicles may fatigue and cause localized overheating and/or discoloration of theseat cover surface.
Repair
Both front seat heater elements, seat modules and related wiring must be replaced.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Seat Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 48

Grand Caravan FWD V6-3.0L VIN 3 (1999)

Parts Information

Each dealer, to whom vehicles in the notification were invoiced, will receive enough Seat Heater Repair Packages to service about 10% of thosevehicles.

:NOTE

One repair package contains the required parts to repair two seats.

Completion Reporting and Reimbursement

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Seat Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 49

Grand Caravan FWD V6-3.0L VIN 3 (1999)

Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim Entry Screen located on the Service tab. Claimssubmitted will be used by DaimlerChrysler to record Customer Satisfaction Notification service completions and provide dealer payments.

Use one of the labor operation numbers and time allowances shown.

: NOTE

See the Warranty Administration Manual, Recall Claim Processing Section, for complete claim processing instructions.

Dealer Notification

All dealers will receive a copy of this dealer recall notification letter by mail. Two additional copies will be sent through the DCMMS. This notificationcan be viewed on DealerCONNECT by selecting "Global Recall System" on the Service tab, then clicking on the description of this notification.
Owner Notification and Service Scheduling

All involved vehicle owners known to DaimlerChrysler are being notified of the service requirement by mail. They are requested to scheduleappointments for this service with their dealers. A generic copy of the owner letter is included.
Enclosed with each owner letter is an Owner Notification postcard to allow owners to update our records if applicable.
Vehicle Lists, Global Recall System, VIP and Dealer Follow Up

All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS) and Vehicle Information Plus (VIP) for dealer inquiryas needed.
Involved dealers were also mailed a copy of their vehicle (VIN) list with the dealer notification letter.

GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner's name, address and phone number are listed if known.Completed vehicles are removed from GRS within several days of repair claim submission.

To use this system, click on the "Service" tab and then click on "Global Recall System." Your dealer's VIN list for each recall displayed can be sortedby: those vehicles that were unsold at recall launch, those with a phone number, city, zip code, or VIN sequence.

VIN lists may contain confidential, restricted owner name and address information that was obtained from the Department of Motor Vehicles of variousstates. Use of this information is permitted for this notification only and is strictly prohibited from all other use.
Additional Information
If you have any questions or need assistance in completing this action, please contact your Service and Parts District Manager.

Customer Services Field Operations DaimlerChrysler Corporation

Service Procedure

1. Visually inspect each of the front seat cushions and seat backs for holes or discoloration due to excessive heat.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Seat Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 50

Grand Caravan FWD V6-3.0L VIN 3 (1999)

> If holes or discoloration due to excessive heat is found on either front seat, a new seat cover should be ordered before performing this repair.
> If no holes or discoloration due to excessive heat was found on either front seat, continue with Step 2 of this procedure.

2. Place both front seats in the full forward and full up position. The seat back must be in the full upright position.

3. Open the hood and disconnect the negative battery cable.

4. Raise the vehicle on a hoist.

5. Remove the four seat attachment nuts from each front seat (Figure 1).

6. Lower the vehicle.

7. Disconnect the seat wiring harness connector located under the seat.

8. With the help of an assistant, remove the front seats from the vehicle.

:NOTE

Perform all seat repairs on a clean work surface.

9. Unhook the J-strip retainer that holds the front seat rear carpet flap. The flap is located at the bottom of the seat cushion.

10. Remove the right and left side covers from the seat cushion.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Seat Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 51

Grand Caravan FWD V6-3.0L VIN 3 (1999)

11. Remove the metal seat bracket from the seat cushion (Figure 2).

12. Disconnect the green two way connector that is located on the back side of the seat cushion.

13. Disconnect the two 4-way connectors at the rear of the seat pan.

14. Remove the four metal seat cushion pan retaining bolts (Figure 3).

15. Lift the seat cushion assembly from the seat track.

16. Install the new seat cushion heater element using the following procedure:
a. Remove and discard the wiring harness and seat module located on the metal seat pan.
b.

Unhook the J-strip retainers on the seat cushion cover from the metal seat pan and remove the metal seat pan from the cushion. Then removethe seat foam from the seat cover.

:CAUTION

Use extreme care when removing the seat cover from the seat cushion foam. The hook and loop strip that holds the seat cover to the seatcushion foam trench could rip loose from the foam before the fasteners separate. Wedge a plastic trim stick between the two sides of the hookand loop strips to disengage the strips. Pulling on one side of the strip without holding the other side will pull the strip off the foam before thetwo pieces separate. Should the hook and loop fastener separate from the foam, use P/N 04773774 adhesive or equivalent to bond the striponto the seat foam.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Seat Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 52

Grand Caravan FWD V6-3.0L VIN 3 (1999)

c. If the seat cushion cover is being reused, cut off and discard all wires attached to the inside surface of the seat cushion cover (Figure 4).
d. If the seat cushion cover is not being reused (burned or discolored), discard it and use a new cushion cover for the remaining steps.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Seat Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 53

Grand Caravan FWD V6-3.0L VIN 3 (1999)

e.

With the foam cushion in the upright position, route the wires attached to the new heating elements through the hole in the foam seatcushion. Bond the new heating element onto the top of the foam as shown in Figure 5.

:CAUTION

During the installation of the new heating element, be careful not to fold or crease the element assembly.

:NOTE

There are two seat heater elements in each repair kit. Use the one marked "CUSHION" for the seat cushion (Figure 5).

:NOTE

The paper backing on each heating element has a release slot cut into it to ease backing removal. The slot is located next to the white tape thatsecures the wires to the heating element.

f. Install the seat foam back into the seat cushion cover.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Seat Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 54

Grand Caravan FWD V6-3.0L VIN 3 (1999)

g. Install the new wiring harness and seat heater module onto the metal seat cushion pan as shown in Figure 6 or 7.
h.

Install the metal seat cushion pan onto the seat cushion foam and secure the seat cover to the pan by engaging the plastic J-strip retainersalong the rear, front and both sides of the seat cushion.

i. Set the seat cushion aside for later installation.

17. If equipped, remove the lumbar support lever from the side of the seatback.

18. Remove the arm rest screw cover and remove the screw that attaches the arm rest to the seatback.

19. If the seatback cover is being replaced because of holes or discoloration:
a. Remove the seatback grab handle.
b. Remove the headrest and head rest tubes.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Seat Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 55

Grand Caravan FWD V6-3.0L VIN 3 (1999)

c. Completely remove and discard the seatback cover.

20.
If the seatback is not being replaced, flip the seatback cover up, so that the cover is inside out and 3/4 of the seatback cushion foam is exposed(Figure 8).

:CAUTION

Use extreme care when removing the seat cover from the seatback foam. The hook and loop strip that holds the seat cover to the seatback foamtrench could rip loose from the foam before the fasteners separates (Figure 8). Wedge a plastic trim stick between the two sides of the hookand loop strips to disengage the strips. Pulling on one side of the strip without holding the other side will pull the strip off the foam before thetwo pieces separate. Should the hook and loop fastener separate from the foam, use P/N 04773774 adhesive or equivalent to bond the striponto the seat foam.

21.
Cut off and discard all the old wires that are attached to the inside of the seatback cover (Figure 8). Make the cuts as close as possible to the coversurface.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Seat Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 56

Grand Caravan FWD V6-3.0L VIN 3 (1999)

22. Bond the new seatback heater elements to the seatback foam as shown in Figure 9.

:CAUTION

During the installation of the new heating elements, be careful not to fold or crease the element assemblies.

:NOTE

There are two seat heater elements in each repair kit. Use the one marked "BACK" for the seatback (Figure 9).

:NOTE

The paper backing on each heating element has a release slot cut into it to ease backing removal. The slot is located next to the white tape thatsecures the wires to the heating element.

23. Carefully pull the seatback cover over the seatback foam and new seatback heating elements. Secure the cover by engaging the J-strip retainers.

24. Install the arm rest onto the seatback. Tighten the screw securely and install the screw cover.

25. If removed, install the seatback grab handle, headrest tubes and headrest.

26. If equipped, install the lumbar support lever from the seatback.

27. Install the seat cushion assembly into position on the seat track.

28. Install the four (4) seat cushion pan mounting bolts and tighten them to 252 in.lbs. (28 N.m).

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Seat Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 57

Grand Caravan FWD V6-3.0L VIN 3 (1999)

29. Install the right and left side panels onto the seat.

30. Connect the electrical connections for the seat heater elements as follows:
> Connect the black cushion connector to the element harness under the cushion pan.
> Connect the green cushion connector to the green seatback element connector.

31. Repeat Steps 9 through 30 on the other seat.

32. With the help of an assistant, place each of the seats into the vehicle and connect the seat harness connector to the vehicle harness (Figure 10).

33. Lift the vehicle on a hoist.

34. Install the four (4) seat retaining nuts onto the seat mounting studs for each seat. Tighten the nuts to 44 ft. lbs. (60 N.m) (Figure 1).

35. Lower the vehicle from the hoist.

36. Connect the negative battery cable.

37. Verify that the seat adjusters and seat heaters are functioning properly.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Seat Heater Control Module: > D43 > Feb > 05 > Campaign - Seat Heater Element/Module/Wiring Replacement > Page 58

Grand Caravan FWD V6-3.0L VIN 3 (1999)

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Page 59

Seat Heater Control Module: Description and Operation
SYSTEM OPERATION

(HSCM)

The Heated Seat Control Module is an electronic thermostatic module designed to operate the electric seat heater elements. Twomodules are used in the vehicle, one for each front seat. The HSCM for each seat is installed on front portion of each cushion pan. The wireharness connector is secured by an integral clip to the inside surface of the outboard seat cushion frame.

Inputs to the module include the resistor multiplexed seat switch signal (which includes the seat cushion temperature sensor circuits), anignition-switched battery feed, a non-switched battery feed, and a ground. The only HSCM output is the feed for the seat heating elements.
The HSCM cannot be repaired and, if faulty or damaged, it must be replaced.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Page 60

Seat Heater Control Module: Testing and Inspection

Before testing the heated seat control module, test the heated seat switch, the heated seat elements, and the heated seat sensor as described. If testing ofthe heated seat switch, elements, and sensor reveals no problems, proceed as follows.

1. Replace the heated seat control module with a known good unit and test the operation of the heated seats. If OK, discard the faulty heated seat
control module. If not OK, go to Step 2.

2. Test each of the circuits from the heated seat switch, heated seat elements, and heated seat sensor to the heated seat control module. Repair any
short or open circuits as required.

> Relays and Modules > Relays and Modules - Body and Frame > Seat Heater Control Module > Component Information > Technical Service Bulletins > Page 61

Seat Heater Control Module: Service and Repair
REMOVAL

1. Disconnect and isolate the battery negative cable.2. Remove the seat assembly from the vehicle. 3. With seat upside down on bench, remove the wiring harness connector from the module.4. Remove the screws securing the (HSCM) to the underside of the seat cushion pan.5. Remove module from seat cushion pan.

INSTALLATION

For installation, reverse the above procedures.

> Relays and Modules > Relays and Modules - Brakes and Traction Control > ABS Main Relay > Component Information > Description and Operation

ABS Main Relay: Description and Operation
ABS FUSES

(PDC)

The ABS system fuse and the ABS pump/motor fuse are located in the Power Distribution Center . Refer to the sticker on the inside of the PDCcover for the location of these fuses. The PDC is located on the driver's side of the engine compartment. The fuse for the amber ABS warning lamp islocated in the fuse junction block under the instrument panel.
If the vehicle is equipped with traction control, the fuse for the traction control switch is located in the fuse junction block under the instrument panel.

ABS RELAYS

Two relays are used to control the antilock brake system. The two relays are the pump/motor relay and the system relay. The pump/motor relay and thesystem relay are located in the CAB. If either the pump/motor relay or the system relay is diagnosed as not functioning properly, the CAB must bereplaced.

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Specifications

Electronic Brake Control Module: Specifications

To HCU Mounting Bolts ......................................................................................................................................................................... 2 Nm (17 inch lbs.)

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Specifications > Page 69

Controller Antilock Brake (CAB)

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Specifications > Page 70

Connector Pin Identification

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Specifications > Page 71

Electronic Brake Control Module: Description and Operation

(CAB)

The Controller Antilock Brake is a microprocessor-based device which monitors the ABS system during normal braking and controls it whenthe vehicle is in an ABS stop. The CAB is mounted to the bottom of the HCU. The CAB uses a 25-way electrical connector on the vehicle wiringharness. The power source for the CAB is through the ignition switch in the RUN or ON position. The CAB is on the CCD bus.

The primary functions of the (CAB) are to:1. monitor the antilock brake system for proper operation.2. detect wheel locking or wheel slipping tendencies by monitoring the speed of all four wheels of the vehicle.3. control fluid modulation to the wheel brakes while the system is in an ABS mode or the traction control system is activated.4. store diagnostic information.5. provide communication to the DRB scan tool while in diagnostic mode.

The CAB constantly monitors the antilock brake system for proper operation. If the CAB detects a fault, it will turn on the amber ABS warning lampand disable the antilock braking system. The normal base braking system will remain operational.

The CAB continuously monitors the speed of each wheel through the signals generated by the wheel speed sensors to determine if any wheel isbeginning to lock. When a wheel locking tendency is detected, the CAB commands the CAB command coils to actuate. The CAB command coils thenopen and close the valves in the HCU that modulate brake fluid pressure in some or all of the hydraulic circuits. The CAB continues to controlpressure in individual hydraulic circuits until a locking tendency is no longer present.

(DTC)

The CAB contains a self-diagnostic program that monitors the antilock brake system for system faults. When a fault is detected, the amber ABSwarning lamp is turned on and the fault Diagnostic Trouble Code is then stored in a diagnostic program memory. These DTCs will remain inthe CAB memory even after the ignition has been turned off. The DTCs can be read and cleared from the CAB memory by a technician using the DRBscan tool. If not cleared with a DRB scan tool, the fault occurrence and DTC will be automatically cleared from the CAB memory after the identicalfault has not been seen during the next 255 key cycles of vehicle operation or 3,600 miles, whichever comes first.

CONTROLLER ANTILOCK BRAKE INPUTS

- wheel speed sensors (four)

- stop lamp switch

- ignition switch

- system relay voltage

- ground.

- traction control lamp (if equipped)

- diagnostic communication (CCD)

CONTROLLER ANTILOCK BRAKE OUTPUTS

- body controller communication

- amber ABS warning lamp actuation

- traction control lamp (if equipped)

- diagnostic communication (CCD)

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Technical Service Bulletins > Cooling System - Cooling Fan Relay Revisions

Radiator Cooling Fan Motor Relay: Technical Service BulletinsCooling System - Cooling Fan Relay Revisions

NUMBER: 26-10-99B
GROUP: Miscellaneous
DATE: October, 1999
REVISIONS ARE HIGHLIGHTED WITH BLACK BARS IN THE MARGIN

Models:1999 Caravan, Voyager, Town & Country Service Manual - Publication Number 81-370-9105
DESCRIPTION OF CHANGES
Revision to the cooling fan relay information

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Technical Service Bulletins > Cooling

System - Cooling Fan Relay Revisions > Page 77

Grand Caravan FWD V6-3.0L VIN 3 (1999)

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Technical Service Bulletins > Cooling

System - Cooling Fan Relay Revisions > Page 78

Grand Caravan FWD V6-3.0L VIN 3 (1999)

7-1

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Technical Service Bulletins > Cooling

System - Cooling Fan Relay Revisions > Page 79

Grand Caravan FWD V6-3.0L VIN 3 (1999)

7-12

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Technical Service Bulletins > Cooling

System - Cooling Fan Relay Revisions > Page 80

Grand Caravan FWD V6-3.0L VIN 3 (1999)

7-25

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Technical Service Bulletins > Cooling

System - Cooling Fan Relay Revisions > Page 81

Grand Caravan FWD V6-3.0L VIN 3 (1999)

7-25A

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Technical Service Bulletins > Cooling

System - Cooling Fan Relay Revisions > Page 82

Grand Caravan FWD V6-3.0L VIN 3 (1999)

7-25B
14-49

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Technical Service Bulletins > Page 83

Radiator Cooling Fan Motor Relay: Locations