Dimplex BF45DXP, BF33DXP User Manual

DXP Model Shown
Service Manual
Model Number UL Part Number
BF33STP 6901811400 BF33DXP 6901811500 BF39STP 6901811600 BF39DXP 6901811700 BF45DXP 6901811900
IMPORTANT SAFETY INFORMATION: Always read this manual rst before attempting to service this
replace. For your safety, always comply with all warnings and safety instructions contained in this
manual to prevent personal injury or property damage.
1367 Industrial Road Cambridge ON Canada N1R 7G8 1-888-346-7539 www.dimplex.com
In keeping with our policy of continuous product development, we reserve the right to make changes without notice. © 2016 Dimplex North America Limited
REV PCN DATE
00 - 3-AUG-11
01 14621 29-JAN-16
7400380000R01
TABLE OF CONTENTS
OPERATION .........................................................3
EXPLODED PARTS DIAGRAM ..........................................6
WIRING DIAGRAM - STP MODELS ......................................7
WIRING DIAGRAM - DXP MODELS ......................................8
SWITCH REPLACEMENT - Main On/Off Power; Purier/Heat; Mode Selector ................9
LIGHT HARNESS REPLACEMENT .......................................9
LED DRIVER BOARD REPLACEMENT - DXP MODELS ONLY ................10
FLICKER MOTOR & ROD REPLACEMENT ...............................10
BLOWER / MOTOR REPLACEMENT ....................................11
Secured in Wall ........................................................................11
Removable from Wall ...................................................................12
HIGH TEMPERATURE CUTOUT REPLACEMENT ..........................12
Secured in Wall ........................................................................12
Removable from Wall ...................................................................12
ELEMENT REPLACEMENT ............................................13
Secured in Wall ........................................................................13
Removable from Wall ...................................................................13
VOLTAGE SELECTOR SWITCH REPLACEMENT ..........................14
Secured in Wall ........................................................................14
Removable from Wall ...................................................................14
BFRC-KIT REMOTE CONTROL RECEIVER INSTALLATION/REPLACEMENT ...15
WRCPF-KIT WALL CONTROLLER INSTALLATION/REPLACEMENT ..........15
BF PLUG KIT REPLACEMENT (BFPLUGE) ...............................16
ASSEMBLY COMPONENT PICTURES ...................................17
TROUBLESHOOTING GUIDE ..........................................19
Always use a qualied technician or service agency to repair this replace.
!
NOTE: Procedures and techniques that are considered important enough to emphasize.
CAUTION: Procedures and techniques which, if not carefully followed, will result in damage to the
equipment.
WARNING: Procedures and techniques which, if not carefully followed, will expose the user to the
risk of re, serious injury, or death.
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OPERATION

Manual Controls - Without Remote Option
The replace can be controlled by the manual switches located on the replace (Figure 1).
Figure 1
Main Power Switch - Energizes rebox and ame.
Mode Selector Switch:
Select “o” for ame only Select “-“ for Purire™/ame (no heat) Select “=” for heat/Purire™/ame
Voltage Selector Switch
WARNING: Ensure that the incoming power supply
voltage matches the setting of the voltage selector switch.
!
NOTE: The voltage selector switch is located inside
the exhaust panel on the top right hand corner (Figure
1).
CAUTION: When changing the voltage selector switch
from 240 volts to 120 volts ensure that the power supply is turned off.
!
NOTE: Carefully insert a at head screwdriver inside
the exhaust panel to change the switch from 240 volts
(230 position) to 120 volts (115 position).
Voltage Selector Switch
Over Heat Indicator
Mode Selector Switch
Main On/Off Switch
Manual Controls - With Remote Accessory (Hand held or Wall Mounted)
The replace with the Remote Option has the same manual
controls with the addition of the Remote Control Receiver
(BFRC-KIT). The Remote Receiver Switch Board which will
work in conjunction with the original controls.
The remote control operation can be adjusted, depending on the season and desired effects, by toggling the main
mode selector switch built into the replace. The position
of the switch will dictate the available functions that the remote control will cycle through.
!
NOTE: The original controls will override all other settings, both the Mode Selector Switch as well as the
Main On/Off Switch. (Figure 2)
A. Manual Selection Switch
Switches the operation of the replace between the different modes of the replace:
• OFF (center): Makes the unit inoperable.
• MANUAL (top): All functions of the replace are
controlled by the On and Off buttons as described above
(Figure 2B & C).
• REMOTE (bottom): All functions of the replace are
controlled by the Remote Control.
B. Off Button
Pressing this button toggles sequentially through the three
levels of the replace. (Only when the selection switch is in the Manual Position)
Mode Selector Set at “O”: Only Flame Effect at all 3
levels.
Mode Selector Set at “--”: Pressing once activates Level 1 - Flame effect only, two and three times activates Level 2 - Flame effect and Purire™.
Mode Selector Set at “=”: Pressing once activates
Figure 2
Original Version
D
C
E
B
F
Resetting the Temperature Cutout Switch
The heater on this replace is protected with a safety device
to prevent overheating. Should the heater overheat, a red
light (Figure 1) will be activated and an automatic cut out
will turn the heater off. The heater will re-activate once the heater has cooled. The overheat cutout will be triggered if
the lter is dirty.
CAUTION: If you need to continuously reset the heater,
disconnect power and call Dimplex customer service at
1-888-DIMPLEX (1-888-346-7539).
2010 Update
C
D
E F
B
A
3
Level 1 - Flame effect only, twice activates Level 2 ­Flame effect and Purire™, three times activates Level 3 - Flame effect, Purire™ and heat.
C. On Button
Pressing this button at any time will shut the unit off.
D, E & F LED Indicators
Depicts which of the three (3) levels the replace is
currently operating at: Level 1 - , Level 2 - or Level
3 - .
Optional Remote Control Operation
The BFRC-KIT is supplied with a radio frequency remote
control. This remote control has a range of approximately
50 feet (15.25 m), it does not have to be pointed at the replace and can pass through most obstacles (including walls). It is supplied with one of hundreds of independent
frequencies to prevent interference with other units.
!
NOTE: Before attempting any operation with the remote, pull the plastic insulator strip out from between
the remote casing and battery cover (Figure 3).
The remote control operates the replace levels
sequentially. The level is increased every time the ON
button on the remote control is pressed. The replace can be turned off at any point by pressing the OFF button on the
remote control.
!
NOTE: The Mode Selector Switch on the original manual controls needs to be set to “=” to have full
functionality of the replace. (Figure 2)
Level 1 :The ame effect is turned on and the rst red
indicator light is activated.
Level 2 : The ame effect remains on, the Purire is
activated. (Heater remains off)
Level 3 : The ame effect remains on, the Purire is
activated and the heater turns on.
Remote Control Initialization/Reprogramming
If the remote control or receiver has been replaced or the
remote does not seem to be operating the replace, follow
these steps to initialize/reprogram the remote control and receiver:
1. Ensure that power is supplied through main service panel.
Figure 3
On
Button
Off Button
Plastic Strip
Battery Cover
properly. Check with your Local Authority or Retailer for recycling advice in your area.
Battery must be recycled or disposed of
2. Access the manual controls, (remove the glass doors
if applicable) pull the right hand steel curtain to the
outside of the unit.
3. Locate manual controls.
4. Move the 3-position switch to “Remote”, on newer models only.
5. Activate the main power switch, the red Level 1
Indicator Light may ash . (Figure 2-D)
6. Press and hold the On button on the manual controls
(Figure 2-C) for ve (5) seconds. The Level 1 Indicator
Light (Figure 2-D) will then ash for 10 seconds.
7. Within the 10 seconds press the ON button located on
the hand held remote control (Figure 3) or any button
on the wall mounted controller. This will synchronize the remote control and receiver.
Battery Replacement
To replace the battery:
1. Slide battery cover open on the remote control
(Figure 3).
2. Install one (1) 12-Volt (A23) battery in the battery holder.
3. Close the battery cover.
Optional Wall Mounted Remote Operation
!
NOTE: For button/display references see Figure 4.
1. Room Temperature - Displays current ambient
temperature in the room.
2. Set Temperature - Displays and controls the heater
to the temperature at which the thermostat is currently set to. Press 8 to lower the thermostat and press 9 to raise the thermostat. Pressing both 8 and 9 together will toggle
between Celsius and Fahrenheit.
3. Flame Effect Icon - The ame icon will icker if and
when the Flame Effect is turned on. Press 11 to turn the Flame Effect on, and press 10 to turn the Flame Effect off.
4. Purire™ Icon - The display arrows for the Purire
will cycle when turned on. Press 13 to turn the Purire™ function on, and press 12 to turn Purire™ off.
5. Heat Off Indicator - This function manually overrides
the thermostat control and prevents the replace’s heater
from coming on.
To do this, press 8 to decrease Set Temperature to any temperature below 0o C or 32o F. To reactivate heat from “HEAT OFF” setting, press 9 to increase the thermostat Set Temperature. The Set Temperature will be displayed starting at 21o C (70o F), replacing the “HEAT OFF” icon.
6. Function Lock Indicator - Enabling this function will
lock out the Wall Switch Remote Control so as to prevent the current settings from being changed. To Enable, press
8, 9, and 10 sequentially. To disengage, press 8, 9 and 10 sequentially again. The Indicator icon will be displayed
when enabled.
7. RF Code Function and Change Procedure - In
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the event that the Wall Switch Remote Control does not work properly with the receiver due to interference from
additional wireless signals, this function will allow the RF
code to be changed.
To enable this function, press 9 and 12 together. “CODE
will appear on the display for ve (5) seconds and the RF code will change automatically. Repeat procedure as needed to nd a code that operates the replace without
interference.
Re-initialization of the Wall Switch Remote Control will need to take place with receiver after a new code has been activated. See initialization instructions.
14. Low Battery Indicator
When displayed, the indicator will signal that the batteries are low and should be replaced. To further extend battery life, the LED backlighting is turned off when the Low Battery Indicator is displayed.
Other Functions
6 Hour Sleep Timer - This feature ensures all functions are
turned off six hours after any last button has been pressed.
To turn this feature on and off press 9, 11, 10, and 8 sequentially.
When activated, “6 Hr” will display for 5 seconds while the
rest of the LCD remains blank. For the duration of the 6
hour delay, all functions remain working until the 6 hour time delay runs out. The Set Temperature and Room Temperature icons will alternately display their settings and
Figure 4
6 7
5
8
10
12
4
14
1
2
3
Display Operation
1. Room Temperature
2. Set Temperature
3. Flame Effect
4. Purire™
5. Heat Off Indicator
6. Function Lock Indicator
7. RF Code Function Indicator
8. Set Temperature Down
9. Set Temperature Up
10. Flame Off
11. Flame On
12. Purire™ Off
13. Purire™ On
14. Low Battery Indicator
the “6 Hr” icon display. After 6 hours have passed and all functions are turned off, “6 Hr” will ash until any button is pressed.
!
NOTE: If any button is pressed while this function is
enabled, the 6 hour timer will start over for another 6 hour period.
If / when deactivated (pressing the same sequence of
buttons again), “- Hr” will display for ve (5) seconds.
Battery Replacement
To replace the battery:
1. Remove the decora cover from the electrical box and press the wall remote inward until the push-lock releases from the mounting box.
1. Remove the wall remote from the mounting box and slide battery cover open.
2. Install two (2) 1.5V (AAA) battery in the battery holder.
3. Close the battery cover.
4. Reinstall the wall control into mounting box.
Additional Optional Wall Mounted Controls
The replace can be installed with wall-mounted
controls. These controls include wall switches and thermostats. (See installation guide for
specic installation details)
A. Wall Mounted Switches
This model may be installed such that a wall-
mounted switch activates the ame effect and a
wall mounted heater switch activates the heater. A wall-mounted switch can also be installed to
operate the heater independent of the ame.
B. Wall Mounted Thermostat
This unit may be installed with a wall­mounted thermostat which can adjust the heat temperature to your individual requirements.
9
11
13
Turn the thermostat control clockwise all the way to turn on the heater. When the room reaches the desired temperature, turn the thermostat knob counter clockwise until you hear a click. Leave in this position to maintain the room
temperature at this setting. For additional heat,
turn the thermostat clockwise until you hear the click again and the heater will turn on. To turn the heater off, turn the thermostat counter clockwise all the way, and/or turn the manual
heater switch on the unit to the OFF position,
“O”.
5

EXPLODED PARTS DIAGRAM

20
7
8
18
13
2
6
1
16
4
17
9
12
11
10
21
CATALOGUE NUMBER BF33STP BF33DXP BF39STP BF39DXP BF45DXP
UL PART NUMBER 6901811400 6901811500 6901811600 6901811700 6901811900
REPLACEMENT PART
1. LOG SET 0438200300RP 0439230100RP 0438550200RP 0439070100RP
2. REFLECTOR ROD 5900081000RP 5900080900RP
3. GROMMET 8500000600RP
4. FLICKER MOTOR 6901811200RP
5. FLICKER CONNECTOR 8500680100RP
6. BLOWER MOTOR 5300160100RP
7. HEATER ELEMENT 2200510100RP
8. CUTOUT 2300200900RP 2300200800RP
9. VOLTAGE SELECTOR (6 WIRE) 2500320100RP VOLTAGE SELECTOR (3 WIRE) 2500320200RP
10. MAIN ON/OFF SWITCH 2800070400RP
11. HEAT SWITCH (--/O ORIGINAL) 2800070700RP 3 POSITION PURIFIRE SWITCH 2800070800RP
12. PARTIALLY REFLECTIVE GLASS 5900161000RP 5900161100RP 5900160600RP 5900160700RP 5900160400RP
13. EXTRUSION NA 0438650100RP
14. STEEL CURTAIN 8800240403RP 8800240103RP 8800240203RP
15. STEEL CURTAIN ROD 8800250300RP 8800250100RP 8800250200RP
16. LIGHT HARNESS ASSEMBLY 2500370200RP
17. SMART LOG DRIVER NA 3000390100RP NA 3000390100RP 3000390100RP
18. PURIFIRE FILTER REPLACEMENT 0439060100RP
19. SWING DOOR HARDWARE KIT 9600100100RP
20. FULL DOOR HARDWARE KIT 9600190100RP
21. REMOTE CONTROL KIT BFRC-KIT
22. WALL MOUNTED REMOTE KIT WRCPF-KIT
23. THERMOSTAT TS521W (SINGLE POLE), TD522W (DOUBLE POLE)
24. PLUG KIT FOR 120V WALL OUTLET BFPLUGE
--------- VERIFY 6 WIRE OR 3 WIRE AT TIME OF ORDER -----------
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WIRING DIAGRAM - STP MODELS

7

WIRING DIAGRAM - DXP MODELS

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SWITCH REPLACEMENT - Main On/Off
Power; Purier/Heat; Mode Selector
Tools required: Phillips head screwdriver
Flat head screwdriver
!
NOTE: Depending on the Modication Level (MOD.) of your replace you will have at least two (or a variation) of these types of switches: MAIN ON/OFF POWER; PURI­FIRE/HEAT; MODE SELECTOR, all of which are located in the same area in the rebox and can be replaced following
the same instructions below.
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Open the steel curtains (remove glass doors if appli-
cable).
2. Remove the 2 screws from the log set retaining plate
along the front of the log set and remove the retaining plate..
3. Pull the rear edge of the log set forward by grasping
the ember bed by the sides, pull rmly until the rear tab
pops out from under the back ledge, then lift the logs
out. (Figure 5)
!
IMPORTANT: Only handle the log-set by the plastic ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force
may be necessary to remove.
4. Disconnect the log set LED wire harness from unit.
(DXP MODELS ONLY)
5. Locate the removable bracket on the lower right side
of the replace and remove the 2 mounting screws located to the left of the switches. (Figure 6)
6. Remove the bracket - turn the back edge toward the
light bulb about 1/2” (12.7mm) then lift straight up.
!
NOTE: For Models with Remote Control Receiver
Installed the Plug Connector will have to be disconnected.
Figure 5
Mirror
Ember Bed
Assembly
Back Ledge
Rear Tab
Front Edge
Figure 6
Removable Bracket
To do this, squeeze the tabs on either side.
7. Reach hand into the opening and locate the switch to be replaced.
8. Depress the retainer clips on both sides of the switch and push the switch out of the top.
9. Disconnect the wiring connections noting their original locations.
!
NOTE: Using a at head screwdriver gently pry be- tween the end of the connector and the switch to release the wires.
10. Properly orient the new switch and reconnect all of the
wiring connections.
11. Reassemble in the reverse order as above.
!
NOTE: When re-inserting the log-set, insert the front
edge rst then push the backside of the log-set down until the rear tab snaps under the back partially reective glass ledge and the logs are resting against the partially reective
glass.

LIGHT HARNESS REPLACEMENT

Tools required: Phillips head screwdriver.
Wire cutters/strippers
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Open the steel curtains (remove glass doors if appli-
cable).
2. Remove the 2 screws from the log set retaining plate
along the front of the log set and remove the retaining plate.
3. Pull the rear edge of the log set forward by grasping
9
the ember bed by the sides, pull rmly until the rear tab
pops out from under the back ledge, then lift the logs
out. (Figure 5)
!
IMPORTANT: Only handle the log-set by the plastic
ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force
may be necessary to remove.
4. Disconnect the log set LED wire harness from unit.
(DXP MODELS ONLY)
5. Remove all lower light bulbs.
6. Remove the 4 retaining screws on the lower light as­sembly retaining plate and pull it away from the lower panel.
7. Cut the blue and white light harness wires from the
old harness at the rst socket, which lead inside the rebox. Strip the ends leading inside the rebox by ap­proximately a ½” (12.7 mm).
8. Remove the socket rings that hold the sockets to the light assembly retaining plate by unscrewing the rings counter clockwise.
9. Remove the old sockets and replace with the new sockets and socket rings.
10. Cut the metal ferrules off the end of the blue and white wires from the new light harness and strip them by ap-
proximately a ½” (12.7mm).
11. Using a wire-nut, connect the 2 matching wire ends from the old and new harness, matching up the colors
(1-blue to 1-blue / 1-white to 1-white).
!
NOTE: Connection to the terminal block can only be accessed through additional disassembly therefore an ad­ditional electrical junction is recommended in the bottom area.
12. Reassemble in the reverse order as above.
!
NOTE: When re-inserting the log-set, insert the front
edge rst then push the backside of the log-set down until the rear tab snaps under the back partially reective glass ledge and the logs are resting against the partially reective
glass.
along the front of the log set and remove the retaining plate.
3. Pull the rear edge of the log set forward by grasping the ember bed by the sides (handle the log set only by
the ember bed and not the logs) and pulling rmly until
the rear tab pops out from under the back ledge, then
lift out. (Figure 5)
!
IMPORTANT: Only handle the log-set by the plastic
ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force
may be necessary to remove.
4. Disconnect the log set LED wire harness from unit.
5. Remove the light assembly retaining plate by removing 4 lower light bulbs and the retaining plate screws. Set the retaining plate and light bulbs aside.
6. Reach hand into the opening created by removing the light assembly retaining plate and locate the LED driver board mounted on the lower right side on the back panel.
7. Remove the wires attached to the board noting their original location.
!
NOTE: Using a at head screwdriver gently pry be- tween the end of the connector and the switch to release the wires.
8. Remove the driver board off the 4 mounting clips (one
on each corner of the board), by squeezing the tips of
the mounting clips with needle nose pliers. Squeeze them just enough to pull the board off. These clips will be re-used to secure the new board.
9. Line up the mounting holes on the new board to the
clips and press the new board in place.
10. Install wires on new board in the original conguration.
11. Re-assemble in reverse order as above.
!
NOTE: When re-inserting the log-set, insert the front
edge rst then push the backside of the log-set down until the rear tab snaps under the back partially reective glass ledge and the logs are resting against the partially reective
glass.
LED DRIVER BOARD REPLACEMENT ­DXP MODELS ONLY
Tools Required: Phillips head screwdriver
Needle nose pliers
Flat head screwdriver
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Open the steel curtains (remove glass doors if appli-
cable).
2. Remove the 2 screws from the log set retaining plate
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FLICKER MOTOR & ROD REPLACEMENT

Tools Required: Phillips head screw driver
¼” (5.5 mm) ratchet/socket or wrench
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Open the steel curtains (remove glass doors if appli-
cable).
2. Remove the 2 screws from the log set retaining plate
along the front of the log set and remove the retaining plate.
3. Pull the rear edge of the log set forward by grasping the ember bed by the sides (handle the log set only by
the ember bed and not the logs) and pulling rmly until
the rear tab pops out from under the back ledge, then
lift out. (Figure 5)
!
IMPORTANT: Only handle the log-set by the plastic
ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force
may be necessary to remove.
4. Disconnect the log set LED wire harness from unit.
(DXP MODELS ONLY)
5. Remove the 4 lower light bulbs and the light assembly retaining plate screws. Set the retaining plate and light bulbs aside.
6. Reach hand into the opening created by removing the
light assembly retaining plate and locate the icker
assembly, the assembly runs horizontally across the
middle of the unit parallel with the oor (cannot be seen from the front opening). The assembly is secured with
two brackets, one on either side.
7. Remove the icker assembly mounting bracket on the
right side (the same side as the controls), using a ¼” (5.5mm) hex head ratchet/socket or wrench.
8. Remove the icker rod from the icker assembly by pulling the rubber channel section of the rod (located
on the left side of the bracket) away from the icker
motor.
!
NOTE: Once the screw holding the icker assembly
mounting bracket has been removed you can also turn the
motor and remove the left end of the icker rod, to remove
the rubber channel. When doing this be careful not to bend
the icker rod as when the unit is reassembled the ame
may not function properly.
9. Rotate the icker motor assembly down releasing the angled mounting tab on the bracket from the rear panel
of the replace.
!
NOTE: In order for the mounting tab to release from
the rear panel, the icker assembly mounting bracket
needs to be rotated a complete 90° down. Cutting of the wire tie wraps may also be required to move wires out of the way.
10. Disconnect the wiring connections from the terminal block noting their original locations.
a) If the new icker motor has 3 wires: disconnect the
wiring connections noting their original locations.
b) If the new icker motor has 2 wires: disconnect the
wiring connections and the capacitor, install the 2 wires in the two holes where the capacitor was installed.
11. Remove the two mounting screws on either side of the motor and replace with the new one.
12. Properly orient the new motor and reconnect all of the wiring connections.
13. Reassemble in the reverse order as above.
!
NOTE: Be sure to secure the icker rod to the icker
motor prior to securing icker motor assembly bracket to ame panel. Use wire ties to ensure wires do not come in
contact with moving parts.
!
NOTE: When re-inserting the log-set, insert the front
edge rst then push the backside of the log-set down until the rear tab snaps under the back partially reective glass ledge and the logs are resting against the partially reective
glass.

BLOWER / MOTOR REPLACEMENT

SECURED IN WALL

Tools Required: Philips head screwdriver
Flat head screwdriver
Needle nose pliers
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Open the steel curtains (remove glass doors if appli-
cable).
2. Remove the 2 screws from the log set retaining plate along the front of the log set and remove the retaining plate.
3. Pull the rear edge of the log set forward by grasping
the ember bed by the sides, pull rmly until the rear tab
pops out from under the back ledge, then lift the logs
out. (Figure 5)
!
IMPORTANT: Only handle the log-set by the plastic
ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force
may be necessary to remove.
4. Disconnect the log set LED wire harness from unit.
(DXP MODELS ONLY)
5. Release the steel curtains from the side panels by
opening the retainers on the sides of the replace using
needle nose pliers.
6. Remove the steel curtains by lifting up on the curtain mounting rod releasing it from the side mounting tab, and pulling out.
7. Remove the 2 lter retaining screws and remove the
lter and retaining plate.
8. Remove the 10 mounting screws from inside the re­box that secures the interior top panel and remove the heater cover.
9. Remove the 3 heater assembly mounting screws from underneath the top panel along the front.
10. Lower the heater assembly so that the 3 support tabs, in the top panel, can be easily released.
11. Remove wiring connections from blower motor noting their original locations.
!
NOTE: Using a at head screwdriver gently pry
11
between the end of the connector and the blower/motor to release the wires.
12. Remove the 6 blower motor assembly screws and set aside blower motor assembly.
13. Properly orient the replacement blower assembly and reconnect all of the wiring connections in their original locations.
14. Reassemble in the reverse order as above.
!
NOTE: When re-inserting the log-set, insert the front
edge rst then push the backside of the log-set down until the rear tab snaps under the back partially reective glass ledge and the logs are resting against the partially reective
glass.

REMOVABLE FROM WALL

Tools Required: Philips head screwdriver
Flat head screwdriver
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Remove unit from installed wall (remove trim surround,
if applicable).
2. Remove the outer top panel mounting screws, (3 left
side, 3 back, 3 right side). Lift the panel off the rebox
and position heater assembly upright being careful not to damage any wires.
3. Remove the 3 heater assembly mounting screws from underneath the top panel along the front.
4. Lower the heater assembly so that the 3 support tabs, in the top panel, can be easily released.
5. Remove the 6 blower motor assembly screws and set aside blower motor assembly.
6. Remove the wires attached to the blower/motor noting their original location.
!
NOTE: Using a at head screwdriver gently pry
between the end of the connector and the blower/motor to release the wires.
7. Properly orient the replacement blower assembly and reconnect all of the wiring connections in their original locations.
8. Reassemble in the reverse order as above.

HIGH TEMPERATURE CUTOUT REPLACEMENT

SECURED IN WALL

Tools Required: Philips head screwdriver
Needle nose pliers
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning
of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Open the steel curtains (remove glass doors if appli-
cable).
2. Remove the 2 screws from the log set retaining plate along the front of the log set and remove the retaining plate.
3. Pull the rear edge of the log set forward by grasping
the ember bed by the sides, pull rmly until the rear tab
pops out from under the back ledge, then lift the logs
out. (Figure 5)
!
IMPORTANT: Only handle the log-set by the plastic
ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force
may be necessary to remove.
4. Disconnect the log set LED wire harness from unit.
(DXP MODELS ONLY)
5. Release the steel curtains from the side panels by
opening the retainers on the sides of the replace using
needle nose pliers.
6. Remove the steel curtains by lifting up on the curtain mounting-rod releasing it from the side mounting tab, and pulling out.
7. Remove the 2 lter retaining screws and remove the
lter and retaining plate.
8. Remove the 10 mounting screws from inside the re­box that secures the interior top panel and remove the heater cover.
9. Remove the 3 heater assembly mounting screws from underneath the top panel along the front.
10. Lower the heater assembly so that the 3 support tabs, in the top panel, can be easily released.
11. Remove temperature limit switch screw from heater bracket assembly and disconnect the temperature limit switch wire from heater element and from the wire con­nectors, noting their original location.
12. Properly orient the new temperature limit switch and secure it to the heater bracket assembly with the small screw from the original cutout.
13. Reconnect the wires in their original locations.
14. Reassemble in the reverse order as above.
WARNING: Ensure wires do not come in contact with
moving parts by securing wires in tie wraps.
!
NOTE: When re-inserting the log-set, insert the front
edge rst then push the backside of the log-set down until the rear tab snaps under the back partially reective glass ledge and the logs are resting against the partially reective
glass.

REMOVABLE FROM WALL

Tools Required: Philips head screwdriver
WARNING: If the replace was operating prior to
12 www.dimplex.com
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Remove unit from installed wall (remove trim surround,
if applicable).
2. Remove the outer top panel mounting screws, (3 left
side, 3 back, 3 right side). Lift the panel off the rebox
and position heater assembly upright being careful not to damage any wires.
3. Remove the 3 heater assembly mounting screws from underneath the top panel along the front.
4. Lower the heater assembly so that the 3 support tabs, in the top panel, can be easily released.
5. Remove temperature limit switch screw from heater bracket assembly and disconnect the temperature limit switch wire from heater element and from the wire con­nectors, noting their original location.
!
NOTE: To reconnect temperature limit switch, cut and strip the long end of the cutout wire, and wire connect to existing cutout wire closest to blower motor.
6. Properly orient the new temperature limit switch and
secure to heater bracket assembly.
7. Reconnect the wires in their original locations.
8. Reassemble in the reverse order as above.
WARNING: Ensure wires do not come in contact with
moving parts by securing wires in tie wraps.

ELEMENT REPLACEMENT

SECURED IN WALL

Tools Required: Philips head screwdriver
⅜” Hex head socket or ratchet
Needle nose pliers
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
!
NOTE: The replace is equipped with two heating
elements. The same removal and installation instructions apply to both elements.
1. Open the steel curtains (remove glass doors if appli-
cable).
2. Remove the 2 screws from the log set retaining plate
along the front of the log set and remove the retaining plate.
3. Pull the rear edge of the log set forward by grasping
the ember bed by the sides, pull rmly until the rear tab
pops out from under the back ledge, then lift the logs
out. (Figure 5)
!
IMPORTANT: Only handle the log-set by the plastic
ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force
may be necessary to remove.
4. Disconnect the log set LED wire harness from unit.
(DXP MODELS ONLY)
5. Release the steel curtains from the side panels by
opening the retainers on the sides of the replace using
needle nose pliers.
6. Remove the steel curtains by lifting up on the curtain mounting rod releasing it from the side mounting tab, and pulling out.
7. Remove the 2 lter retaining screws and remove the
lter and retaining plate.
8. Remove the 10 mounting screws from inside the re­box that secures the interior top panel and remove the heater cover.
9. Locate the elements mounted to the top cover, pull the sheathing back and disconnect the connections noting their original locations.
10. Remove the 2 element cover hex head screws on the
right using a ⅜” Hex head socket.
11. Remove the 3 remaining element cover mounting screws on the left and remove element.
12. Properly orient the replacement element and reconnect all of the wiring connections in their original locations.
13. Reassemble in the reverse order as above.
!
NOTE: When re-inserting the log-set, insert the front
edge rst then push the backside of the log-set down until the rear tab snaps under the back partially reective glass ledge and the logs are resting against the partially reective
glass.

REMOVABLE FROM WALL

Tools Required: Philips head screwdriver
⅜” Hex head socket or ratchet
Needle nose pliers
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
!
NOTE: The replace is equipped with two heating
elements. The same removal and installation instructions apply to both elements.
1. Remove unit from installed wall. (Remove trim surround
if applicable).
2. Remove the outer top panel mounting screws, (3-left
side, 3-back, 3-right side). Lift the panel off the rebox
and position heater assembly upright being careful not to damage any wires.
3. Locate the elements mounted to the top cover, pull
13
back the sheathing and disconnect the connections noting their original locations.
4. Remove the 2 element cover hex head screws on the
right using a ⅜” Hex head socket.
5. Remove the 3 remaining element cover mounting screws on the left and remove element.
6. Properly orient the replacement element and reconnect all of the wiring connections in their original locations.
7. Reassemble in the reverse order as above.

VOLTAGE SELECTOR SWITCH REPLACEMENT

SECURED IN WALL

Tools Required: Philips head screwdriver
Flat head screwdriver
Wire cutters/strippers Needle nose pliers
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Remove the log grate retaining screws and remove the log grate.
2. Pull the rear edge of the log set forward by grasping the ember bed by the sides (handle the log set only by
the ember bed and not the logs) and pulling rmly until
the rear tab pops out from under the back ledge, then
lift out. (Figure 5)
!
IMPORTANT: Only handle the log-set by the plastic
ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force
may be necessary to remove.
3. Disconnect the log set LED wire harness from unit.
(DXP MODELS ONLY)
4. Release the steel curtains from the side panels by
opening the retainers on the sides of the replace using
needle nose pliers.
5. Remove the steel curtains by lifting up on the curtain mounting-rod releasing it from the side mounting tab, and pulling out.
6. Remove the 2 lter retaining screws and remove the
lter and retaining plate.
7. Remove the 10 mounting screws from inside the re­box that secures the interior top panel and remove the heater cover.
8. Remove the 3 heater assembly mounting screws from underneath the top panel along the front.
9. Lower the heater assembly so that the 3 support tabs, in the top panel, can be easily released.
10. Locate the voltage selector switch inside the exhaust panel on the top right hand corner, and cut the wire tie
wraps securing the voltage selector switch wires.
11. Remove the voltage selector wire connections from the switch noting their original locations.
!
NOTE: Using a at head screwdriver gently pry be- tween the end of the connector and the switch to release the wires.
12. Depress the retainer clips on the rear of the voltage
selector switch and push the switch out of the front vent panel.
13. Properly orient the new switch and reconnect all of the
wiring connections.
WARNING: Ensure wires do not come in contact with
moving parts by securing wires in wiring tie wraps.
14. Reassemble in the reverse order as above.
!
NOTE: When re-inserting the log-set, insert the front
edge rst then push the backside of the log-set down until the rear tab snaps under the back partially reective glass ledge and the logs are resting against the partially reective
glass.

REMOVABLE FROM WALL

Tools Required: Philips head screwdriver
Wire cutters/strippers
Flat head screwdriver
Needle nose pliers
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Remove unit from installed wall (remove trim surround,
if applicable).
2. Remove the outer top panel mounting screws, (3-left
side, 3-back, 3-right side). Lift the panel off the rebox
and position heater assembly upright being careful not to damage any wires.
3. Locate the voltage selector switch inside the exhaust
panel on the top right hand corner, and cut the wire tie wraps securing the voltage selector switch wires.
4. Disconnect voltage selector switch wire connections
from heater elements noting their original locations.
!
NOTE: Using a at head screwdriver gently pry be- tween the end of the connector and the switch to release the wires.
5. Depress the retainer clips on the rear of the voltage
selector switch and push the switch out of the front vent panel.
6. Properly orient the new switch and reconnect all of the
14 www.dimplex.com
wiring connections.
WARNING: Ensure wires do not come in contact with
moving parts by securing wires in wiring tie wraps.
7. Reassemble in the reverse order as above.

BFRC-KIT REMOTE CONTROL RECEIVER INSTALLATION/ REPLACEMENT

Tools Required: Philips head screwdriver
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Open the steel curtains (remove glass doors if appli-
cable).
2. Remove the log retaining plate/grate located on the lower panel along the front base of the log set, by re-
moving the screws that secure the plate to the rebox.
3. Pull the rear edge of the log set forward by grasping the ember bed by the sides (handle the log set only by
the ember bed and not the logs) and pulling rmly until
the rear tab pops out from under the back ledge, then
lift out. (Figure 5)
!
IMPORTANT: Only handle the log-set by the plastic
ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force
may be necessary to remove.
4. Disconnect the log set LED wire harness from unit.
(DXP MODELS ONLY)
5. Locate the removable bracket on the lower right side
of the replace and remove the 2 mounting screws
located to the left of the manual switches.
6. Remove the bracket - turn the back edge toward the
light bulb about 1/2” (12.7mm) then lift straight up.
7. Depressing both tabs on either side of the quick con­nect plug and unplug it from the unit.
8. Locate the plug connector on the new assembly.
9. Position the antenna wire so that it is under the new bracket, plug in and install the bracket into position.
!
NOTE: The plug only will t in one way so it may need
to be rotated to be inserted.
10. Locate and install the two screws on the new remote control panel.
11. Replace the log by inserting front edge and pushing the back down until rear tab snaps under back ledge
(Figure 5) and the logs are resting against partially reective glass.
!
NOTE: When re-inserting the log-set, insert the front
edge rst then push the backside of the log-set down until the rear tab snaps under the back partially reective glass
ledge and the logs are resting against the partially reective
glass.
12. Replace log grate, using two screws previously re­moved.
13. Initialize the remote control to the new receiver installed
in the replace as per the instructions included in the
remote packaging.

WRCPF-KIT WALL CONTROLLER INSTALLATION/REPLACEMENT

Tools Required: Philips head screwdriver
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Open the steel curtains (remove glass doors if appli-
cable).
2. Remove the log retaining plate/grate located on the lower panel along the front base of the log set, by re-
moving the screws that secure the plate to the rebox.
3. Pull the rear edge of the log set forward by grasping the ember bed by the sides (handle the log set only by
the ember bed and not the logs) and pulling rmly until
the rear tab pops out from under the back ledge, then
lift out. (Figure 5)
!
IMPORTANT: Only handle the log-set by the plastic
ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force
may be necessary to remove.
4. Disconnect the log set LED wire harness from unit.
(DXP MODELS ONLY)
5. Locate the removable bracket on the lower right side
of the replace and remove the 2 mounting screws
located to the left of the switches.
6. Remove the bracket - turn the back edge toward the
light bulb about 1/2” (12.7mm) then lift straight up.
7. Depressing both tabs on either side of the plug connec­tor unplug it from the unit.
8. Locate the plug connector on the new assembly.
9. Position the antenna wire so that it is under the new bracket, plug in and install the bracket into position.
10. Locate and install the two screws on the remote control panel.
11. Replace the log by inserting front edge and pushing the back down until rear tab snaps under back ledge
(Figure 5) and the logs are resting against partially reective glass.
!
NOTE: When re-inserting the log-set, insert the front
edge rst then push the backside of the log-set down until the rear tab snaps under the back partially reective glass ledge and the logs are resting against the partially reective
15
glass.
12. Replace log grate, using two screws previously re­moved.
13. Mount the wall controller within a standard electrical
device box, located within 50ft (15m) of the rebox and
install cover plate. (See included instructions for elec-
trical installation and requirements.)
14. Initialize the remote control to the new receiver installed
in the replace as per the instructions included in the
remote packaging.

BF PLUG KIT REPLACEMENT (BFPLUGE)

!
NOTE: This accessory is only for 110/120V use only.
Tools Required: Philips head screwdriver
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempt-
ing any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Unplug the replace from the wall outlet.
2. Locate the voltage selector switch on the top corner
of the replace and make sure the switch is set to 115
V. (The switch should already be set to 115V from the original installation of this optional accessory cord. Power cord/Plugs are only approved for operation on
the BF33, BF39 or BF45 in 110 – 120 volt application. Fireplace must be removable from the wall for access when a plug kit is being used).
3. Loosen the screw securing the junction box cover on the lower right hand side panel toward the back and remove the cover.
4. Pull out the four wires marked L1, L2, N, and G.
5. Replace the black L1 wire from the unit to the non­ribbed L1 wire from the power cord, connect the red L2 and white N wires from the unit to the ribbed or neutral from the power cord. (Wide blade on the plug is the neutral side of the power cord), connect a wire connec­tor to the green ground wire from the unit.
6. Ensure that all wire connections are tight.
7. Re-Install the junction box cover and tighten the screw.
8. Plug the replace back into the outlet for power.
9. If replace has a BFRC-KIT (remote control kit) used to operate the unit, the remote control may need to be
re-synchronized to the replace once power has been restored to the replace.
16 www.dimplex.com

ASSEMBLY COMPONENT PICTURES

Left Element Connections
Elements, Blower and Voltage Selector
Connections
Right Element and Blower Connections
High Temperature Cutout
Interior Bottom View of Voltage Selector
Switch and Over Temperature Light
Exterior View of Voltage Selector Switch and
Over Temperature Light
17
LED Driver Board Uninstalled Flicker Motor and Terminal block
Rear View Light Panel/Harness Flicker Rod and Flicker Motor Attachment
Manual Controls
Manual Controls Interior Side View
with Remote Control Bracket Removed
“Dummy Plug”
(Factory In-
stalled)
No Remote
Operation
18 www.dimplex.com

TROUBLESHOOTING GUIDE

PROBLEM CAUSE SOLUTION
General
Circuit breaker trips or fuse blows when unit is turned on
Unit turns on or off by itself Remote Control has a similar frequency
Power cord gets warm (if using
BFPLUGE kit)
Appearance
Fireplace does not turn on
Manually
Fireplace does not turn on with remote control (if applicable)
Fireplace does not turn on with
Wall Mounted remote (if appli-
cable)
Flame Frozen Defective icker motor Replace icker motor
Flame not bright or ame not
visible
Log set dim, ember bed not glowing
Log set not glowing/pulsing
(DXP Models Only)
Flame Shudder Defective icker motor Replace icker motor
Light leaking around the log set Log set not positioned properly Check log set for proper t
Short in unit wiring. Trace wiring in unit.
Improper circuit current rating Verify unit is installed on a dedicated 15 amp circuit.
Replace Remote Control
to other remotes in the area.
Wall Mounted remote control has a similar frequency to other remotes in the area.
Radio frequency disturbance from out­side sources.
Defective Remote Control Receiver Kit Replace Remote Control Receiver Kit
Normal Operation The power cord may get slightly warm to the touch
Defective power cord Replace power cord if cord gets hot to the touch.
Improper operation Refer to Operation Section
No incoming voltage from the electrical wall socket/Breaker Panel
Loose wiring Check wiring connections
Defective On/Off Switch Replace On/Off Switch
Defective 3-Position Switch Replace 3-Position Switch
Improper operation Refer to Operation Section
Remote control not initialized to replace Initialize the remote control
Defective remote control Install new battery into the remote control. Reinitilize
Defective Remote Control Receiver Kit Replace Remote Control Receiver Kit
Improper operation Refer to Operation Section
Remote control not initialized to replace Initialize the remote control
Remote Control Receiver Kit kit not
installed correctly
Defective remote control Install new battery into the wall mounted remote con-
Loose wiring Check wiring connections
Burnt light bulbs Replace light bulbs
Loose wiring Check wiring connections
Defective light harness Replace light harness
Burnt light bulbs Replace light bulbs
Loose wiring harness Check wiring connections
Defective LED Driver Board LED Driver Board
Defective log set Replace log set
Change the RF frequency of wall mounted remote and reinitialize. (Instructions found in Operation section)
Replace remote control and Remote Control Receiver
Kit, where necessary.
when the heater is on
Check Fuse/Breaker Panel
remote where necessary
Replace Remote Control and reinitialize
Ensure that the plug on the remote control receiver kit is fully inserted and the clips around the outside are fully engaged.
trol. Reinitialize remote where necessary
Replace Remote Control Receiver Kit where neces­sary
19
PROBLEM CAUSE SOLUTION
Heater
Heater is not turning On Improper operation Refer to Operation Section
Improper Installation of Thermostat/Wall Controls
Loose wiring Trace wiring in unit
Defective 3-Position Switch Replace 3-Position Switch
Defective Remote Control Receiver Kit (if applicable)
Heater is not turning Off Improper operation of unit Refer to Operation Section
Improper operation of Thermostat/Wall
Controls (if applicable)
Defective heater on/off switch Replace heater on/off switch
Defective heater assembly Replace heater assembly
Heater is turning off after a couple of minutes of operation
Heater emits an odor Normal Operation Normal operation is when the heater emits an odor
Heater fan turns on but heater lacks heat
Heating element is glowing red Normal Operation Small glowing sections of the element are considered
Heater fan runs continuously Defective heater on/off switch Replace heater on/off switch
Noise
Excessive noise with the heater onDirty blower assembly Ensure that exterior intake louvers and rebox cavity
Grinding or excessive noise with the heater off
Build up of dirt/dust in heater assembly Ensure that exterior intake louvers and rebox cavity
Defective Heater Assembly Replace Heater motor (if not running when heat is acti-
Defective heater assembly Replace heater assembly
Improper operation Refer to Operation Section
Loose wiring Trace wiring in unit
Defective Heater Assembly Replace Heater motor (if not running when heat is
Defective heater element If larger glowing sections are causing the heater to trip
Defective Thermostat/Wall Controls Replace Thermostat/Wall Controls
Defective Heater motor Replace heater motor
Moving icker rod hitting or rubbing
against internal components
Defective icker motor Replace icker motor
Refer to Installation Guide
Replace Remote Control Receiver Kit
Refer to Thermostat/Wall Control Operation Guide
are free of dirt/dust.
vated) or Heater Elements (if motor is running but heat is not coming out)
for a brief period after the heater is initially turned on. The heater is burning off any dust accumulated during manufacturing or operation.
activated)
Heater Elements (if motor is running but heat is not
coming out)
normal.
the thermal cutout, unplug unit, discontinue use and replace heater elements
are free of dirt/dust.
Ensure rod is straight and mounted properly in the bracket, spinning freely away from other components. Replace if necessary.
20 www.dimplex.com
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