Dimplex BF362SD, BF392SD Service Manual

Page 1
Service Manual
Model Number: BF362SD BF392SD
UL Part Number 6901550159
IMPORTANT SAFETY INFORMATION: Always read this manual rst before attempting to service this
replace. For your safety, always comply with all warnings and safety instructions contained in this
manual to prevent personal injury or property damage.
1367 Industrial Road 1-888-346-7539 www.dimplex.com
In keeping with our policy of continuous product development, we reserve the right to make changes without notice. © 2011 Dimplex North America Limited
Cambridge ON Canada N1R 7G8
7400150000R02
Page 2
TABLE OF CONTENTS
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance .........................................................4
Exploded Parts Diagram ...............................................5
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Switch Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
On/Off & 3-Position Heater Switches ........................................................8
Flicker Motor/ Flicker Rod Replacement ..................................8
Heater Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Remote Control Receiver Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting Guide ...............................................12
Always use a qualied technician or service agency to repair this replace.
!
NOTE: Procedures and techniques that are considered important enough to emphasize.
CAUTION: Procedures and techniques which, if not carefully followed, will result in damage to the
equipment.
WARNING: Procedures and techniques which, if not carefully followed, will expose the user to the
risk of re, serious injury, or death.
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Page 3
OPERATION
Figure 1
Manual Controls
3-Position
Switch
On/Off Switch
walls). It is supplied with one of hundreds of independent frequencies to prevent interference with other units.
!
NOTE: Before attempting any operation with the remote, pull the plastic insulator strip out from between
the remote casing and battery cover (Figure 2).
To operate, push the ON button sequence through the 3
levels of the replace (see manual controls for more detail), push the OFF button to turn the replace off.
Level 3 Indicator Level 2 Indicator Level 1 Indicator
Manual Controls
On/Off Switch
The On/Off Switch supplies power to the remote control receiving unit. When placed in the On position Level 1
indicator will ash.
3-Position Heater Switch
Pressing “-” activates:
Level 1 (once) - the ame effect is turned on and the rst red indicator light is activated;
Level 2 (twice) - the ame effect remains on, the heater is activated to the low heat setting, and the rst and second red indicator lights are activated;
Level 3 (three times) - the ame effect remains on, the
heater is set to the high heat setting, and all three red indicator lights are activated.
Pressing “=” turns the replace off.
NOTE: Hot air will blow from both sides of the replace
when the 3-position heater switch is activated. The heater
may emit a slight, harmless odor when rst used. This odor
is a normal condition caused by initial heating of internal heater parts and will not occur again.
Resetting the Temperature Cutoff Switch
Should the heater overheat, an automatic cut out will turn
the replace off and it will not come back on without being
reset. It can be reset by switching the On/Off Switch to Off
and waiting ve (5) minutes before switching the unit back
on.
!
NOTE: If operating the unit with a remote control, the remote may require re-initializing after turning the power off.
CAUTION: If you need to continuously reset the heater,
disconnect power and call Dimplex customer service at
1-888-DIMPLEX (1-888-346-7539).
Remote Control
!
NOTE: This unit is not designed to be used with
wall switches for ame control, thermostat control or Dimplex wall setters.
The replace is supplied with a radio frequency remote
control. This remote control has a range of approximately 50 feet (15.25 m), it does not have to be pointed at the
replace and can pass through most obstacles (including
Remote Control Initialization/Reprogramming
If the remote control or remote control receiver has been replaced, follow these steps to initialize the remote control and receiver:
Ensure that power is supplied through main service 1. panel.
Access the manual controls, (remove glass doors or 2. pull grill down if applicable) pull right hand edge of right hand steel curtain towards the center of unit.
Locate manual controls. (Figure 1)3.
Activate the On/Off switch, the red level 1 indicator light 4.
will ash.
Press and hold the “ - “ portion of the 3-position heater 5.
switch for ve (5) seconds (the second red indicator light will ash).
Press the On button located on the remote control. 6.
(Figure 2)
This will synchronize the remote control and receiver.
!
NOTE: You will have only 10 seconds to perform this
last step. Failure to do so will result in these steps
needing to be followed again.
Battery Replacement
To replace the battery:
Slide battery cover open on the remote control (Figure 1.
2). Install one (1) 12-Volt (A23) battery in the battery 2. holder. Close the battery cover3.
Battery must be recycled or disposed of properly. Check with your Local Authority or Retailer for recycling advice in your area.
Figure 2
On
Button
Off Button
Plastic Strip
Battery Cover
3
Page 4
MAINTENANCE
Ember Bed
Assembly
Front Edge
Rear Tab
Back Ledge
Mirror
SCREWS
WARNING: Disconnect all power coming to replace at
main service panel before attempting any maintenance
or cleaning to reduce risk of re, electric shock or
damage to persons.
WARNING: If the replace was operating prior to
servicing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
Light Bulb Replacement
Light bulbs need to be replaced when you notice a dark
section of the ame of when the clarity is reduced. There are four bulbs under the log set which generate the ames
and embers.
Helpful Hints: It is a good idea to replace all light bulbs at one time if they are close to the end of their rated life. Group replacement will reduce the number of times you need to open the unit to replace light bulbs. Long life bulbs are recommended to reduce the frequency of bulb changes.
Bulb Requirements: Quantity of 4 clear chandelier or candelabra bulbs with an E-12 (small) socket base, 60 watt rating. Example: GE 60BC or Philips 60CTC.
Do not exceed 60 Watts per bulb.
Tool Requirements: Philips Screw Driver
Open steel curtain (remove glass doors if applicable). 1. The bulbs can be accessed from either side of the
replace.
Remove two screws on log bracket and remove log 2.
plate (Figure 3).
Pull the rear edge of the log set forward by grasping 3.
the ember bed by the sides, pull rmly until the rear tab
pops out from under the back ledge, then lift the logs
out. (Figure 4)
!
IMPORTANT: Only handle the log-set by the plastic ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force may
be necessary to remove.
Examine the bulbs to determine which bulbs require 4. replacement.
Remove the icker rod. Begin by removing the plastic 5. grommet, which holds the end of the rod in the left bracket. Grasp and turn it ¼ turn, releasing it from the slot in the bracket, and then lift it out of the bracket.
The motor side of the rod may be attached to the motor 6. in one of two ways:
Secured with a spring - attach needle nose pliers to the spring on the motor shaft and pull while rotating in the same direction of the spring winding. Secured with a rubber gasket - pull and twist the gas- ket away from the motor simultaneously until it comes off the motor shaft.
CAUTION: Ensure that the icker rod does not get
bent during removal and re-connecting, ensure the rod is
straight when replaced, otherwise, it may cause excessive noise during operation.
!
NOTE: To replace the icker rod that uses a spring, attach needle nose pliers to the icker rod spring and push onto the icker motor shaft while rotating in the opposite
direction of the spring winding.
Unscrew bulbs counter clockwise.7.
Insert new bulbs.8.
Reassemble in the reverse order as above.9.
!
NOTE: To replace the log set insert the front edge, pushing back down until the rear tab snaps under the back
ledge and the logs are resting against the partially reective
glass.
Partially Reective Glass Cleaning
The partially reective glass is cleaned in the factory during
the assembly operation. During shipment, installation,
handling, etc., the partially reective glass surface may collect dust particles; these can be removed by bufng
lightly with a clean dry cloth.
To remove ngerprints or other marks, the partially reective glass can be cleaned with a damp cloth using
good quality household glass cleaner. The partially
reective glass should be completely dried with a lint free
cloth or paper towel.
CAUTION: Do not use abrasive cleaners on partially
reective glass surface or spray liquids directly onto any
surface.
Figure 3
Figure 4
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EXPLODED PARTS DIAGRAM
4
12
7
4
9
1
10
12
9
11
1
8
5
11
REPLACEMENT PARTS
LOGSET 1. ....................... 0438550300RP
FLICKER MOTOR2. ................ 2000140300RP
FLICKER ROD3. . . . . . . . . . . . . . . . . . . 5900080800RP
HEATER ASSEMBLY 4. ............2000230200RP
3-POSITION HEATER SWITCH 5. . . . . 2800070500RP
ON/OFF SWITCH 6. ................2800070700RP
REMOTE CONTROL 7.
MOD 0-A . . . . . . . . . . . . . . . . . . . . . 3000200200RP
MOD B-C ..................... 3000370600RP
6
3
REMOTE CONTROL RECEIVER8.
MOD 0-A . . . . . . . . . . . . . . . . . . . . . 3000200700RP
MOD B. . . . . . . . . . . . . . . . . . . . . . . 3000430800RP
MOD C ......................3000820500RP
PARTIALLY REFLECTIVE GLASS9. ... 5900160600RP
GLASS SUPPORT STRIP 10. . . . . . . . . . 0438290100RP
MESH CURTAIN11. .................8800240103RP
CURTAIN ROD12. . . . . . . . . . . . . . . . . . . 8800250100RP
LIGHT SOCKETS WITH HARNESS13. . . 2500090100RP
13
2
5
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WIRING DIAGRAM
White
Black
L1
Ground
White
White
White
White
White
Black
Black
Black
Black
Black
Black
White
Red
Red
Red
White
Black
Blue
Black
Green
Orange
Red
Yellow
Thermal Cut Off Jumper 1 Black
Thermal Cut Off Jumper 2 Black
Connector
Connector
Connector
Connector
Connector
Connector
Bulb
Bulb
Bulb
Bulb
PC Board
Power Switch
On/Off Momentary Switch
Flicker 1
Flicker 2
Motor Blower 1
Motor Blower 2
Motor Flicker 1
Motor Flicker 2
Blower 1
Blower 2
Heater 1
Heater 2
N
Wiring Diagram - Post 2004
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N
L
Heater 2
Heater 1
Blower 2
Blower 1
Motor Flicker 2
Motor Flicker 1
Motor Blower 2
Motor Blower 1
Flicker 2
Flicker 1
On/Off Momentary Switch
Power Switch
PC Board
LED
LED
LED
Bulb
Bulb
Bulb
Bulb
Connector
Connector
Connector
Connector
Connector Connector
Thermal Cut Off Jumper 2 Black
Thermal Cut Off Jumper 1 Black
L1 N
R3R2L2
L2
R1
N
Yellow
Red
Orange
Green Black Blue
Black White
Red
Red
Red
Red
White
Black
Black
Black
Black Black
Black
Black
White
White
White
White
White
White
G
Ground
Neutral
L1
Black
Red
Black
Green
Black
White
Wiring Diagram - Pre 2004
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SWITCH REPLACEMENTS
On/Off & 3-Position Heater Switches
Tools Required: Phillips screw driver
WARNING: If the replace was operating prior to servic-
ing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempting
any maintenance or cleaning to reduce the risk of elec­tric shock or damage to persons.
Open the steel curtains (remove glass doors if appli-1.
cable), on the switch side of the replace.
Remove the 2 screws from the log set retaining plate 2. along the front of the log set and remove the retaining plate.
Pull the rear edge of the log set forward by grasping 3.
the ember bed by the sides, pull rmly until the rear tab
pops out from under the back ledge, then lift the logs
out. (Figure 4)
!
IMPORTANT: Only handle the log-set by the plastic
ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force may
be necessary to remove.
Locate the cover plate by the switches on the right and 4. remove the mounting screws.
Remove the cover plate.5.
Reach hand into the opening and locate the switch that 6. requires replacing.
Depress the retainer anges on the left and right side 7. of the switch and push the switch up, out of the bottom cover.
!
NOTE: It may be necessary to remove both switches
for easier access.
Disconnect the wiring connections noting their original 8. locations.
!
NOTE: Using a at head screwdriver gently pry be- tween the end of the connector and the switch to release the wires.
Properly orient the new switch and connect all of the 9. wiring connections.
Reassemble in the reverse order as above.10.
!
NOTE: To replace the log set insert the front edge, pushing back down until the rear tab snaps under the back
ledge and the logs are resting against the partially reective
glass.
FLICKER MOTOR/ FLICKER ROD REPLACEMENT
Tools Required: Phillips screw driver
Needle Nose Pliers Wire Cutters 2 wire connectors per motor.
WARNING: If the replace was operating prior to servic-
ing allow at least 10 minutes for light bulbs and heating
elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempting
any maintenance or cleaning to reduce the risk of elec­tric shock or damage to persons.
!
NOTE: This unit is equipped with two icker motor/
icker rod assemblies.
Determine which motor is defective.1.
Open the steel curtains (remove glass doors if appli-2. cable), on the side where the replacement is required.
Remove the 2 screws from the log set retaining plate(s) 3. along the front of the log set, on the side where the re­placement is required, and remove the retaining plate.
(Figure 3)
Pull the rear edge of the log set(s) forward by grasping 4.
the ember bed by the sides, pull rmly until the rear tab
pops out from under the back ledge, then lift the logs
out. (Figure 4)
!
IMPORTANT: Only handle the log-set by the plastic
ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force may
be necessary to remove.
!
NOTE: If the icker motor from the opposite side from
the location of the switches needs replacing, both log-sets may need to be removed.
Locate the icker motor to be replaced.5.
Remove the icker rod. Begin by removing the plastic 6.
grommet, which holds the end of the rod in the left bracket. Grasp and turn it ¼ turn, releasing it from the slot in the bracket, and then lift it out of the bracket.
The motor side of the rod may be attached to the motor 7. in one of two ways:
Secured with a spring - attach needle nose pliers to the spring on the motor shaft and pull while rotating in the same direction of the spring winding. Secured with a rubber gasket - pull and twist the gas- ket away from the motor simultaneously until it comes off the motor shaft.
CAUTION: Ensure that the icker rod does not get
bent during removal and re-connecting, ensure the rod is straight when replaced, otherwise, it may cause excessive noise during operation.
!
NOTE: To replace the icker rod that uses a spring, attach needle nose pliers to the icker rod spring and push onto the icker motor shaft while rotating in the opposite
direction of the spring winding.
Remove the icker assembly mounting bracket screws 8. holding the motor and remove. (Figure 5)
Remove the motor mounting screws from the mounting 9. bracket and remove motor.
Trace the wires back and nd the wire nuts that con-10. nect the icker motor to the remote control receiver.
!
NOTE: If there are no wire nuts or they are on the other
side of the rebox, the other log can be removed to access
the connections or the wires can be cut and stripped by:
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Page 9
Figure 5
Cut the wires from the original motor approximately 2” inches from the motor and strip the sheathing off the wire end by approximately 1/2” inch.
Cut the end of the wires from the new motor, leaving several inches (approx. 6”) in length from the motor. Strip the sheathing by approximately 1/2” inch.
Connect the black wire from the original motor and the 11. black wire from the new motor and attach them using a twist-on wire connector.
Repeat step 11 for the white wire.12.
Reassemble in the reverse order as above.13.
HEATER ASSEMBLY REPLACEMENT
Tools Required: Phillips screw driver
Flat Head screw driver
WARNING: If the replace was operating prior to servic-
ing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempting
any maintenance or cleaning to reduce the risk of elec­tric shock or damage to persons.
!
NOTE: This unit is equipped with two heater assem-
blies.
Open the steel curtains (remove glass doors if appli-1. cable) on the side where the replacement is required.
Remove the steel curtains by lifting up on the curtain 2. mounting rod releasing it from the side mounting tab, and pulling out. Repeat this for both the left and the
right side of the visual opening of the replace.
Remove the inside cover mounting screws from the 3.
rebox and remove the cover by lifting it up from the
back, bowing it slightly in the center and pulling out by one end.
Locate the heater assembly mounted to the top panel 4. and disconnect the connections noting their original locations.
!
NOTE: Using a at head screwdriver gently pry be-
tween the end of the connector and the heater to release the wires.
Remove the two mounting screws and pull forwards to 5. release the heater assembly from the top cover.
Remove the heater assembly mounting screws and 6. remove the heater assembly.
Properly orient the replacement heater assembly and 7. connect all of the wiring connections in their original locations.
Reassemble in the reverse order as above.8.
REMOTE CONTROL RECEIVER REPLACEMENT
Tools Required: Phillips screw driver
Wire Cutters Needle Nose Pliers or Slip Joint Pliers
WARNING: If the replace was operating prior to servic-
ing allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect circuit power before attempting
any maintenance or cleaning to reduce the risk of elec­tric shock or damage to persons.
Starting on the side of the double-sided replace where 1. there are no manual controls.
Open the steel curtains (remove glass doors if appli-2. cable).
Using needle nose pliers, release the left steel curtain 3. from the side panel by slightly opening the retainer clips on the panel and unhooking the curtain.
Remove the left hand curtain by lifting the rod out from 4. the left side mounting tab. Once released, lower the rod and pull it out from the left together with the curtain.
Remove the 2 screws from the log set retaining plate 5. along the front of the log set and remove the retaining plate.
Pull the rear edge of the log set forward by grasping 6.
the ember bed by the sides, pull rmly until the rear tab
pops out from under the back ledge, then lift the logs
out. (Figure 4)
!
IMPORTANT: Only handle the log-set by the plastic ember-bed, not the logs themselves.
!
NOTE: Log-set ts tightly into rebox. Some force may
be necessary to remove.
Locate the remote control receiver housing cover plate 7. on the left, in the cavity beneath the ember-bed. Re­move the 2 mounting screws located on the top of the
cover plate and remove it from the rebox.
!
NOTE: Location of the receiver has very limited space.
It may be helpful to remove the icker rod and left bracket
to allow for extra work space. They can be removed as fol­lows:
a) Remove the plastic grommet, which holds the end of the rod in the bracket. Grasp and turn it ¼ turn, releas­ing it from the slot in the bracket, and then lift it out of
9
Page 10
the bracket.
b) Pull and twist the rubber gasket/connector which holds the rod onto the motor, until the rod is freed from
the motor. Remove the rod out of the replace.
!
NOTE: Rod may get slightly bent during removal and re-connecting. Ensure the rod is straight when re­placed. Otherwise, it may cause excessive noise during operation.
c) Remove the 2 screws on the left icker motor bracket to detach it from the rebox.
Locate the remote control receiver mounted to the left 8. side of the unit and remove the wiring connections not­ing their original connection labels on the receiver.
!
NOTE: Using a at head screwdriver gently pry be- tween the end of the connector and the receiver to release the wires.
!
NOTE: It may be helpful to mark or label the 3 black wires to identify their location. (See labeled diagram of the
receiver - Figure 7)
!
NOTE: Leave the 9 thin/small gauge wires permanently attached to the receiver.
The Remote Control Receiver is fastened to the un-9. derside of the Ember Bed support by four (4) mounting studs, one in each corner. Squeeze each mounting
stud’s clasp to release the receiver from the rebox.
The tabs can also be cut using wire cutters.
Remove the log set and the cover plate on the side with 10. the controls in the same manner as the previous one.
Reach hand into the opening on the switch side and 11. locate the wiring for the red heat indicator lights.
Using a at head screwdriver apply a little pressure to 12. the LED to force them out through the bottom of the
mounting place noting their original conguration.
If access to the switch side of the unit is not possible the following instructions can be followed:
i) With the small gauge wires still attached, pull the
original receiver out of the side opening as much as possible without damaging the wires, and set it inside
the replace.
ii) Cut the remaining shaft of the mounting tabs as close
as possible to the side panel of the replace.
iii) The replacement receiver is supplied factory mounted
on a new interior cover plate.
iv) VERY IMPORTANT!!! Please read the following steps
very carefully and refer to Figure 6. The small gauge
wires from both the original and the new receiver will require cutting to then be connected to its matching wire on the other receiver using the 3M push button connectors included in the package.
v) Take the new replacement receiver/plate and cut the
small gauge wires leaving approximately 8” inches in length from the new receiver.
vi) Using wire cutters, cut one of the small gauge wires off
the old receiver approximately 1” inch from the base,
Figure 6
carefully noting its location.
!
NOTE: It may be easier to match the wires by cutting
off the plastic wire tie which secures the 9 wires all together.
vii) Find the same wire coming from the exact same loca-
tion on the new receiver to match it up to the original wire. Colors should match each other.
viii) Using the push button wire connector, connect the
matching wires together. Pick up wire connector and
place (1) wire into each terminal; (i.e. 1 yellow wire
from the original receiver into one hole and one yellow wire from the new receiver in the remaining hole, for a total of 2 yellow wires).
ix) Secure wires in the connector by pressing/crimping
the 3M symbol on the orange plastic button with slip joint pliers or needle nose pliers. Slightly pull on end of wires to ensure there is a strong connection.
x) Repeat this process for the (7) remaining wires cutting
and matching only one color at a time, ENSURING EACH CONNECTOR HAS THE SAME WIRE COL-
ORS; (Red to Red; Orange to Orange; Blue to Blue;
etc.).
Connect all of the wiring connections to their original 13. locations on the new receiver - depending on the age of your unit there are 3 different remote control receiv-
ers that you could have see Figure 7 to determine
where the wires should be attached to ensure correct operation.
Mount the new receiver in the location of the original, 14. ensuring the proper orientation.
Re-assemble the replace in the reverse order as 15. above.
!
NOTE: To replace the log set, insert the front edge of the log set and pushing back down until the rear tab snaps under the back ledge and the logs are resting against the
partially reective glass.
!
NOTE: Once installed, ensure that the levels on the indicator lights are turning on in the correct sequence for stage 1, 2, and 3.
!
NOTE: Check that the replace operates in the correct
sequence: Stage 1 – Lights (No Heat), Stage 2 – Lights and Low Heat, Stage 3 – Lights and High Heat.
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Page 11
Figure 7
From Blower and Heater
From Flicker Motor
and Lights
From Flicker Motor and Lights
From Blower and Heater
Remote Control Receiver 3000200800
4
L
Line In
N N
From Blower and Heater From Lights From Flicker Motor
5
1
From Blower
From Heater
RL3
2
RL2
2
120VAC
RL1
3
From Lights & Flicker motor
Remote Control Receiver 3000430800RP
Line In
From Blower and Heater
1
From Blower
From Heater
Switch
4
AC1
RL3
2
2
5
L
RL1
RL2
From Lights
From Flicker Motor
NN
From Lights
3
From Flicker Motor
3
Remote Control Receiver 3000820100RP
From Blower and Heater
From Flicker Motor
and Lights
2
3
N N
From Flicker Motor and Lights
From Blower and Heater
Line In
RL1
5
RL2 RL3
From Heater
1
L
Switch
4
11
Page 12
TROUBLESHOOTING GUIDE
PROBLEM CAUSE SOLUTION
General
Circuit breaker trips or fuse blows when unit is turned on
Unit turns on or off by itself Remote control has a similar frequency
Lights dim in room while the unit is on
Appearance
Fireplace does not turn on in
Manual Mode
Fireplace does not turn on in
Remote Mode
Flame Frozen Loose wiring Check wiring connections
Flame not bright or ame not
visible
Log set dim, not glowing Burnt out light bulbs Replace light bulbs
Flame Shudder Defective icker motor Replace icker motor
Light leaking around the log set Log set not positioned properly Check log set for proper t
Short in unit wiring. Trace wiring in unit.
Improper circuit current rating Additional appliances may exceed the current rating
of the circuit breaker or fuse. Plug unit into another outlet or install unit on a dedicated 15 amp circuit.
Replace Remote Control. Initialize to Remote Control
to other remotes in the area.
Radio frequency disturbance from out­side sources.
Defective Remote Control Receiver Replace Remote Control Receiver. Initialize to Re-
Unit is drawing close to circuit current rating
Improper operation Refer to Operation Section
No incoming power from the electrical wall socket
Defective On/Off Switch Replace On/Off Switch
Defective Remote Control Receiver Replace Remote Control Receiver. Initialize with Re-
Improper operation Refer to Operation Section
Remote control not initialized to replace Initialize the remote control
Loose wiring Check wiring connections
Remote Control not working Install new battery into the Remote Control. Reinitial-
Defective Remote Control Receiver Replace Remote Control Receiver. Initialize to Re-
Defective icker motor Replace icker motor
Burnt out light bulbs Replace light bulbs/
Loose wiring Check wiring connections
Defective light harness Replace light harness
Receiver.
Replace Remote Control and Remote Control Re­ceiver where necessary. Initialize Remote Control and Receiver
mote Control.
Move the unit to another outlet or install unit on a dedi­cated 15 amp circuit
Check Fuse/Breaker Panel
mote Control.
ize remote control where necessary
Replace Remote Control Receiver where necessary. Initialize Remote Control Receiver to Remote Control.
mote Control
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PROBLEM CAUSE SOLUTION
Heater
Heater is not turning off Improper operation Refer to Operation Section
Defective 3-Position Heater Switch Replace 3-Position Heater Switch
Defective Remote Control Receiver Replace Remote Control Receiver. Initialize to Re-
mote Control.
Heater is not turning on Improper operation Refer to Operation Section
Loose wiring Check wiring connections
Defective 3-Position Heater Switch Replace 3-Position Heater Switch
Defective Heater Assembly Replace Heater Assembly
Heater is turning off after a couple of minutes of operation
Heater emits an odor Normal Operation Normal operation is when the heater emits an odor
Heater fan turns on but heater lacks heat
Heating element is glowing red Normal Operation Small glowing sections of the element are considered
Heater fan runs continuously Loose wiring Trace wiring in unit
Noise
Excessive noise with the heater onDirty Heater Assembly Ensure that exterior intake louvers and rebox cavity
Grinding or excessive noise with the heater off
Build up of dirt/dust in heater assembly Ensure that exterior intake louvers and rebox cavity
are free of dirt/dust.
Defective Heater Assembly Replace Heater Assembly
for a brief period after the heater is initially turned on. The heater is burning off any dust accumulated during manufacturing or operation.
Defective Heater Assembly Replace Heater Assembly
Improper operation Refer to Operation Section
Loose wiring Trace wiring in unit
Defective Heater Assembly Replace Heater Assembly
normal.
Defective heater assembly If larger glowing sections are causing the heater to trip
the thermal cutout, unplug unit, discontinue use and replace heater assembly.
Defective 3-Position Heater Switch Replace 3-Position Heater Switch
Defective heater assembly Replace heater assembly
are free of dirt/dust.
Defective Heater Assembly Replace Heater Assembly
Moving icker rod hitting or rubbing
against internal components
Defective icker motor Replace icker motor
Ensure rod is straight and mounted properly in the bracket, spinning freely away from other components. Replace if necessary.
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