* Indicates a caliber specific part – see the caliber conversion
chart on page 19 for the caliber you are loading for.
16
the swager up a quarter turn. Cycle the handle down.
Raise the handle just enough to remove the case and
inspect the primer pocket to see the amount of swaging
being done. The swager should leave a radiused
entrance on the primer pocket. Turn the swager in,
using one quarter turn increments until you achieve the
proper swage. Secure the jam nut (#13682). Note: Do not
over swage. This condition will cause damage to the
shellplate (#12600*). When your swager is properly
adjusted you will feel resistance during the final 1/2” to
1” of the downward stroke of the handle.
Adjustments
for all other calibers
Configuration 3
Use ONLY an unswaged military case for this
adjustment.
Adjust the swage die body (#12184) 1/16” above the
shellplate, now lock the die in place. Install the
expander (#12749*).
With the shellplate empty, place a case in Station 2.
Cycle the machine once (sending the case to station 3).
Using one quarter turn increments, adjust the expander
until you achieve the desired bell. Once the desired bell
is achieved, tighten the expander lock ring. (#20006*).
Using the same case in Station 3, cycle the handle
down. With the lock nut (#13419) off, rotate the swage
backup rod clockwise until the rod contacts the inside
web of the case. Now install the lock nut (#13419) and
lock it in place.
With the handle still in the down position, begin
rotating the swage rod (#20314*) counterclockwise. You
will begin to notice resistance, now raise the handle
half-way, rotate the swage rod a quarter turn and cycle
the handle. Inspect the case and when you achieve a
completed swage of the primer pocket, tighten the
swage lock nut (#13682).
Trouble Shooting
Hard or Incomplete Indexing
1.) Wrong size locator buttons (#20637*).
2.) Index pawl bent or worn (#13705).
3.) Shellplate lock ring adjusted too tightly (#20311).
4.) Dirt under the shellplate (#12600*).
5.) Bent or broken shellplate (#12600*).
Station 1: Case Insertion Problems
1.) Wrong size case insert plunger (#13073*).
2.) Wrong case insert adapter (#13654*).
3.) Shellplate lock ring not adjusted tight enough.
4.) Dirt in the shellplate (#12600*) pockets or
damaged shellplate.
5.) Handle being moved too rapidly on upstroke.
6.) Bent or broken roller bolt (#13333).
7.) Dirt or media in casefeed track.
Station 2: Resizing and Decapping Problems
1.) Crushed cases:
a.) Shellplate lock ring too loose or too tight.
b.) Not enough radius on the die. Use Dillon dies
whenever possible.
c.) Wrong size or missing locator buttons.
2.) Bending or breaking decapping pins:
a.) Wrong shellplate (#12600*).
b.) Slightly bent decapping assembly or pin.
c.) Berdan primed cases.
d.) Dirt in shellplate pockets .
e.) Handle being moved too rapidly on the
down stroke.
f.) Rocks or other foreign objects in cases.
Station 3: Primer Pocket Swaging Problems
1.) Primers smearing or crushing:
a.) Swage backup rod not down far enough
(#13332 or #13348).
b.) Swage rod not adjusted high enough (#20314 -
large or #20313 - small).
Station 4: Priming Problems
1.) Crushed primers:
a.) Swage rod (#20314 - large or #20313 - small)
not adjusted correctly, dirty or worn out.
b.) Dirt in the shellplate (#12600*).
c.) Ringed Primer. When a spent primer has been
pierced by the decapping pin leaving a ring of metal
from the primer in the pocket.
d.) Primer station locator button (#20637*) not
adjusted correctly.
e.) Chipped or worn primer punch (#12849).
f.) Bench that the machine is mounted on is not
rigid enough. This can be corrected by affixing a board
to both the wall and your casefeed bowl.
g.) Hot loaded ammo that has been fired several
times and the base of the case has been flattened out.
2.) High primers:
a.) Adjust the primer push rod (#12819).
b.) On .223 cases the swage backup rod (#13332) is
down too far, slightly collapsing the primer pocket and
not allowing the primer to seat fully.
c.) Loose shellplate (#12600*).
d.) Erratic handle motion.
e.) Do not remove the rubber piece on the
primer slide.
3.) Smeared primers: See Station 3: Primer Pocket
Swaging
4.) Locator tab:
a.) When adjusting the priming station locator tab,
it should be set as close to the case as possible without
touching it. Be sure the cases in the shellplate rotate
freely past the tab. Change primer magazine tips every
20,000 rounds. Note: Move the handle down, bringing
the toolhead down. Move the locator tab in to the case in
the priming station.
Station 5. Powder & Case Mouth Belling Problems
1.) Crushing cases:
a.) Wrong size or missing locator buttons.
2.) Spilling powder:
a.) Slamming or going too fast with the operating
handle (#12727).
b.) Stick or pencil lead type powders bridging on
the case mouth in the powder funnel (#13005). See
conversion chart.