Dillon GTS-1000 User Manual

GTS-1000 Digital Control

Motorized Test Stand

Operator’s Manual

TABLE OF CONTENTS

Introduction................................................................................................................................3

Safety and Equipment Precautions....................................................................................4

Set-up and First Configuration............................................................................................6

Register....................................................................................................................................6

Unpacking................................................................................................................................6

Setting up for your supply voltage.................................................................................6

Connect to power .................................................................................................................7

Selecting units-of-measure for speed...........................................................................7

Alignment ................................................................................................................................7

Mounting the force gauge.................................................................................................8

Getting Familiar with the GTS-1000 Testing Capabilities.........................................9

Working area..........................................................................................................................9

Column......................................................................................................................................9

Crosshead..............................................................................................................................10

Connectors ............................................................................................................................10

Operation...................................................................................................................................10

Front console........................................................................................................................10

Emergency stop button....................................................................................................12

Travel limits..........................................................................................................................12

Power switch........................................................................................................................13

Accessories................................................................................................................................13

Performing a Test...................................................................................................................14

Troubleshooting......................................................................................................................15

Specifications...........................................................................................................................16

2

3/07 Rev B

INTRODUCTION

The motorized test stand is a tool to improve the quality of force testing results. It
helps attain the best testing repeatability by pulling or pushing at extremely consistent
speed in a direction in-line with the measuring device, such as a force gauge.
Motorized stands also improve ergonomics and testing throughput.

The Dillon GTS-1000 is a ball-screw driven digital test frame with capacity up to 1000 N
(220 lbf / 100 kg). The dimensions, speed range and capacity have been carefully

optimized to cover the test procedures and specimen sizes most often needed by

quality departments within many sectors of R&D and production
industry. Complemented by a Dillon force gauge, grips and
accessories, it constitutes a key component in force
measurement systems to accurately test a wide range of
products.

This tester may be used for tensile and compression tests of
many types (e.g. break, peel, flexural, top-load and many more).
The digital controls make testing speed more accurate and the
stand more intuitive to operate.

The crosshead features
the side-mounted controls and large working area, it can test large samples.

he Dillon GTX and GS force gauges are recommended for use with the GTS-1000 Test

T
Stand. It can accommodate other gauges with proper fixturing and alignment.

ith correct use your GTS-1000 will give many years of reliable service.

W

Please re

ad this operating manual thoroughly before attempting to operate

an adjustable generous 5 inch (127 mm) throat. Combined with

your GTS-1000 force tester.

3

SAFETY & EQUIPMENT PRECAUTIONS

Read the instruction manual completely before attempting to use the
GTS-1000 Test Stand. By following the instructions contained in this manual, the
optimum accuracy and performance can be attained in the safest manner.

RISK OF PERSONAL INJURY! Samples under test can store large amounts of energy

which can be suddenly released upon sample failure. Sample failures can occur without
warning. Be certain the operator is protected from flying/ whipping parts from potential
high energy failures with some type of barrier.
Exercise extreme caution during testing or whenever the crosshead is moving.
ALWAYS Wear eye and face protection when testing.
NEVER place fingers inside the column!

NEVER place hands in vicinity of moving parts.
NEVER place hands near sample when subjected to load.
NEVER operate the GTS-1000 with the cover off.

RISK OF ELECTRICAL SHOCK! Do not remove cover. No user serviceable parts
inside. Refer servicing to qualified service personnel.

RISK OF ELECTRICAL SHOCK! Do not allow fluid to run into the T-slots. This can
reach the electrical circuitry. Tests with potential for running fluids should have a larger
plate secured to the T-slot work surface. Always unplug the stand immediately if fluid
runs into the T-slot and do not reconnect until all fluid is cleaned.

Verify Input Power Source BEFORE operation. The GTS-1000 may operate with

110V or 220V provided the Power Input Module is in the proper setting corresponding
to the source power. Always make sure that the supply power matches the setting on
the Power Input Module before connecting the power cord. Failure to do so will cause
serious damage to the tester.

Use Dillon GS/GTX force gauges. The GTS-1000 is designed to be used safely with
the Dillon GS/GTX force gauges.

Prevent overloads. Do not exceed capacity of the force gauge or stand (whichever is
lower). Stand capacity is dependent upon gauge attachment position. See rear of
crosshead. Damage from overload is not covered by warranty.

Watch for accidental contact. Loadcells and force gauges are delicate pieces of
equipment and can easily be damaged irreparably. Damage commonly results from the

4

crosshead traveling downwards and running fixtures together. Take precaution to
minimize this situation.

Verify alignment. Be sure to align any lower fixture location in line with the attached
force gauge stem. The force must be applied in line for tests to be accurate and to
avoid gauge damage.

Understand all aspects of testing equipment operation before operating! See users
manual or contact your Dillon dealer with any questions.

5