Front Panel ................................................................................................................................................................................. 6
Keys6
Standard Instrument Keys ................................................................................................................................... 6
Function Keys ......................................................................................................................................................... 6
Using Your FI-127 .................................................................................................................................................................... 9
Setting Up Your FI-127 .................................................................................................................................................. 9
Performing a Force Measurement .............................................................................................................................. 9
Using the Function Keys.............................................................................................................................................. 10
F1 Key ..................................................................................................................................................................... 10
Using the User Menu ............................................................................................................................................................ 12
The User Menu.............................................................................................................................................................. 12
Day .......................................................................................................................................................................... 14
Using the Service Menu ........................................................................................................................................................ 18
About Menu ................................................................................................................................................................... 18
Audit Menu ..................................................................................................................................................................... 19
Abuse Menu .................................................................................................................................................................... 20
Zero Menu ...................................................................................................................................................................... 20
Test Menu ....................................................................................................................................................................... 21
Setup Menu ..................................................................................................................................................................... 24
Units submenu ...................................................................................................................................................... 24
Serial submenu...................................................................................................................................................... 41
B.C.D. Out submenu .......................................................................................................................................... 42
Analog submenu ................................................................................................................................................... 42
Seal submenu ........................................................................................................................................................ 44
Reset Menu / Master Clear ................................................................................................................................................ 47
Adding and Calibrating a Loadcell ...................................................................................................................................... 48
Adding a Loadcell .......................................................................................................................................................... 48
Calibrating a Loadcell ................................................................................................................................................... 49
Step by Step Instructions...................................................................................................................................................... 52
Groups ............................................................................................................................................................................. 56
Freeze Force Function .......................................................................................................................................................... 58
Control ............................................................................................................................................................................ 58
Data Capture ........................................................................................................................................................................... 59
Control ............................................................................................................................................................................ 59
115 Volts AC, +10% to -15% @ 0.3Amp maximum
230 Volts AC, +10% to -15% @ 0.15 AMP maximum
50 /60 Hz
Excitation: 10 Volts DC
Supports up to twelve 350-ohm weight sensors
Operational keys:
Five yellow standard keys: Select, Peak Reset, Data Send,
Zero, Units
Three function keys: F1, F2, F3
Numeric keys: 0-9
Operational annunciators:
Tension, Compression, Under, Accept, Over, Print, Zero,
and Motion
Three units of measure
Display: Eight digit, seven segment, 0. 8-inch high LED
Display rate: Selectable (1, 2, 5, 10)
Analog to digital conversion rate: 60 times per second
Calibration Memory: Six loadcell calibration memory
Unit of measure:
Three, independently programmable:
Pounds force, kilograms force, grams force, ounces force,
ton force, tonne force, custom, Off
Standard outputs:
Three outputs, open collector design
Relay power supply, 24 VDC at 150mA
5 VDC at 200 mA for scanner power source
Bidirectional serial port (RS-232 or RS-422/485 or
20mA current loop)
Self diagnostics:
Display, keys, inputs, outputs, serial port,
A to D converter, loadcell output display, voltages
Circuitry protection: RFI, EMI, and ESD protection
Options:
Two additional serial ports
BCD parallel
10 cutoffs
Analog output
0-5, 0-10 volts
1-5, 4-20, 10-50 mA
Operating temperature:
-40 to 140° F (-40 to 60° C)
100% relative humidity including washdown
Enclosure: NEMA 4X stainless steel enclosure
Dimensions:
12" W x 8" H x 4" D (without mounting bracket)
12.3" W x 11.0" H x 5.3" D (with mounting bracket)
Capacity selections:
999,999 with decimal located from zero to five places
Incremental selections:
Multiples and submultiples of 1, 2, 5
Programmable selections:
Zero range, motion detection, five-point linearization.
Time and date / RAM:
Battery backed up real time clock and RAM are standard
Internal resolution: 6,291,456 counts per mV/V per sec.
HarmonizerTM digital filtering:
Fully programmable to ignore noise and vibration
Standard inputs:
Seven logic level inputs for functions such as foot switch
inputs, freeze reading inputs, PLC control, etc.
Weight: 12.5 lb, 5.7 kg
Agencies:
CUL pending
Warranty: 2 year
4
Introduction
Major sections of this manual are
separated by the large black bars as
seen above and below. Subsections
are titled in this lefthand column.
Notes, definitions, and other
information also appear in this
column
The model FI-127 is a versatile, full-featured indicator housed in a stainless steel
enclosure. Its user interface includes an 8-digit, 7-segment LED display, fourteen
LED annunciators, and 24 keys.
This manual is divided into the following major sections:
• Introduction
• Operating Modes
• Front Panel
• Error Messages
• Using Your FI-127
• Using the User Menu
• Using the Service Menu
• Reset Menu/Master Clear
• Adding and Calibrating a Loadcell
• Step by Step Instructions
• Freeze Force Function
• Data Capture
Operating Modes
There are three modes of operation for the FI-127—Display mode, User Menu
mode and Service Menu mode.
In Display mode you perform all normal force measurement operations.
The User and Service menus give you access to testing modes, configuration of
your system, database and system information. This manual explains how to use
these different modes of operation.
5
Front Panel
The FI-127's front panel consists of 24 keys and fourteen annunciators.
Keys
Standard Instrument Keys
Function Keys
Figure 1
FI-127 Front Panel
The FI-127's keys are divided into four primary groups:
Standard Instrument Keys These yellow keys are common to a majority of
applications and include SELECT, PEAK RESET, DATA SEND, ZERO, and UNITS.
The SELECT and UNITS keys are placed next to the annunciators they affect.
SELECTUse to switch between force, peak ad first peak display modes.
SELECT can also be used to accept a current selection and
return to weigh mode from within any menu.
PEAK RESET Use to reset all peak and first peak values. This key may also be
used to capture the current measurement as an entered value
during data entry.
DATA SEND Use to initiate one or more serial outputs.
ZEROZeros the scale in the display mode. Also clears values in
numeric entry.
UNITSSwitches the units of measure in the display mode. Up to three
units of measure are selectable.
Function Keys These oval keys along the right side of the display face are
configurable and are labeled F1, F2, and F3. The default configurations for these
keys are:
F1Allows load cell selection
F2Allows entry of ID number
F3Allows access to cutoff registers.
6
Keypad Keys
Keypad KeysThese are the twelve square keys which support numeric entry.
The keyboard keys are labelled 0-9, plus/minus (+/-), and decimal point (.) and are
located near the center of the display face.
+/-This key is used to change the sign of a numeric entry, enter a dash in ID
entry, and insert when editing lists. This key also initiates numeric entry,
except in display mode where it serves to toggle between tension and
compression for bidirectional cells. Toggling between tension and compression resets peak, first peak and break detect; unfreezes the force display; and
halts data capture.
Directional Keys
Directional Keys The directional keys are used to navigate through the FI-127'smenus. These keys are labeled ESCAPE (up), ENTER (down),
MENU (right) and are positioned in a compass-like cluster on the display face.
These directional keys are denoted by the small transparent arrows located next
to them. ESCAPE, ENTER, and
ESCAPEExits a menu parameter without saving any changes. This key moves
up within a menu. In display mode, ESCAPE "unfreezes" the force
display.
ENTERUsed to end digit entry, accept a change made, or select an item
from a function list. ENTER moves down within a menu. When in
display mode, ENTER "unfreezes" the force display.
ÅÅ
ÅBackspaces (deletes the last digit or punctuation mark entered)
ÅÅ
while in numeric entry and moves left within a menu.
MENUAccesses user menus and moves right within a menu.
←←
← also support numeric entry.
←←
←←
← (left), and
←←
Annunciators
The FI-127 has fourteen annunciators.
ForceIlluminates when indicator is in force display mode.
PeakIlluminates when indicator is in peak display mode.
1st PeakIlluminates when indicator is in first peak display mode.
lbf, kgf, NIlluminates the active unit of measure in weighing mode.
Data Send: Illuminates when the indicator is transmitting data.
Does not illuminate when a host connection is communicating
with the indicator or with continuous send.
Zero: Illuminates when the scale is within the configured center
of zero.
Motion: Illuminates when the scale detects motion (within
configured motion window).
Under, Accept, Over Specific application annunciators.
TensionIndicates the type of force being measured.
Compression Indicates the type of force being measured.
7
Error Messages
The following are displays you may see if problems occur or if invalid operations
are attempted with your FI-127:
DisplayDescription
O. LoAd
L.C. Error
Auto. 0
Overrange force.
Underrange force.
Recovering from lock-up or out of range condition.
A-D converter is not functioning.
A-D converter subjected to an input signal beyond ±5.00000 mV/V
The unit cannot perform a function. Displayed only while key is held
down.
Corrupted data in the reset menus. See the Service Manual.
(* = RESET, SETUP, or CAL)
Displayed while a key is pressed when attempting to modify a sealed
selection without edit privileges.
Displayed while waiting for a stable, valid weight to use as a zero
reference on power-up.
Displayed when input voltage to excitation regulator drops below
10.5 VDC. Will clear when input voltage rises above 11.5 VDC.
1 Busy
Ouch
Displayed when the ready/busy handshake has exceeded its time out
limit. Default is 2 seconds. This can also apply to optional 2nd and
3rd serial ports.
Displayed when the force applied to the load cell has exceeded the
level considered to be abusive to the load cell.
8
Using Your FI-127
Setting Up Your FI-127
Performing a Force
Measurement
First Peak
First peak is defined as an applied
force, followed by a drop in force of
at least x% of full capacity followed
by an ultimate peak in force. x is
called the capture percentage. You
can set this percentage via the front
panel. Instructions can be found in
the section Using the ServiceMenu. See the graphed example in
Figure 2.
Your FI-127 will probably be ready to use when you receive it from your Dillon
distributor. Connect the loadcell to the 7-pin connector on the back of the unit.
Connect your RS-232 communication equipment to the other connector on back
of the FI-127. Power up your peripheral equipment and plug in the FI-127 to an
appropriate grounded power source.
The indicator will power up in Display mode with annunciators lit for your
application. From the factory, the default annunciators which are lit are Force,Tension and lb F. The center of zero (COZ) annunciator should also be lit. If the
display does not show 0 or the COZ annunciator is not lit, press the ZERO key.
Your unit is now ready for use in your force measurement application. If you want
to add a loadcell, see the section Adding a Loadcell later in this manual.
1.With the indicator powered up,
select the unit of measure you
want to use by pressing the
UNITS key. . .The proper annunciator will light.
2.Press the ZERO key if the display
does not show 0 and apply force
to the loadcell. . .The force will be displayed in the unit
of measure you have chosen. The type
of force, tension or compression, will
be indicated by the annunciators under
the display. The motion annunciator
will be lit while the indicator detects
motion.
3.If you are running a test where
First Peak and Peak readings are
important to you, you can see
those values by pressing the
SELECT key. The value on the
display will correspond to the
annunciated item on the left side
of the display panel. See the First
Peak definition at left.
4.After you have seen the peak
values, you can reset them by
removing the force from the loadcell and pressing the PEAKRESET key.
5.Repeat steps 2-4 for the other
force measurements you want to
make.
9
Full Scale Capacity of Loadcell
First peak illustration
Time➔
Figure 2
Using the Function Keys
F1 Key
The function keys are used for
• F1Loadcell selection
• F2ID number entry
• F3Viewing or entering data in cutoff registers
1.Press F1 key. . .The display shows the current cell
number and a letter showing if the cell
type is F for force or T for torque.
2.Press the ENTER key. . .The capacity of the current cell is
displayed.
3.Press the MENU key. . .The division size for the current cell is
displayed.
4.Press the ENTER key to return to
Display mode or press
the ESCAPE key to return to the
display from step 1.
10
F2 Key
1.Press the F2 key. . .The current ID number is displayed.
2.Press any of the following keys to
return to Display mode:
ÅÅ
F2,
Å, MENU, ESCAPE,
ÅÅ
SELECT
or
press a number key to start
entering a new ID number. When
you are finished, press the ENTER
key. . .The new number will become the
active ID number.
F3 Key
Cutoff Register
A cutoff register is a force value you
enter into memory (register) which
the indicator uses to control outputs.
There are 10 cutoff registers in the
FI-127. You can set ten different
force values which the indicator will
use to trigger outputs.
When activated (force on the
loadcell is less than the force in the
cutoff registers), these cutoffs are all
on at the same time. Each cutoff will
deactivate as soon as the force on
the loadcell matches the value in
each cutoff register.
When the force is equal to or
greater than positive register values,
or more negative than negative
register values, the corresponding
output is disabled.
When the force is less than the
positive register values, or less
negative than negative register
values, the corresponding output is
enabled.
The F3 key is used to view and change cutoff registers. You can view cutoff
registers by two methods:
Method A:
1.Press the F3 key. . .1 xx is displayed. The number 1
stands for cutoff register #1 and xx is
the current value in register 1.
2.Continue pressing F3 or MENU
to scroll forward or
backward through the remaining
cutoff registers.
Method B:
1.If you know which cutoff register
you wish to view, press the
number of that register, then press
F3. That particular cutoff register is
displayed.
To change a cutoff value, display the register you want to change then:
1.Key in a new value with the
numeric keypad. Use the +/- key to
change the sign of the value.
Press the ENTER key to accept
the new value and return to
Display mode
or
press the F3 key to accept the new
value and move to the next register.
ÅÅ
Å to scroll
ÅÅ
2.To deactivate or clear a cutoff
value, set the value to zero.
11
Using the User Menu
Use these keys to navigate
through the menus:
ESCAPE =up
ENTER =down
ÅÅ
Å =left
ÅÅ
MENU =right
The FI-127 has two menus—the user menu and the service menu. The service
menu is covered later in this manual. You use it to configure the operation of your
indicator. The user menu, shown in Figure 3, allows you to do the following things:
• Capture and view data points
• Print a report on data points
• View statistics about captured data points
• Delete captured data points
• View the current time and date
• View and delete database records
• See live display of loadcell output in counts or mV/V
• Set Target, Under, and Over values
The User Menu
Capture
This manual assumes that all
functions are enabled. Your indicator
may not show some of the items in
the user menu because your
configuration does not enable them.
See the Using the Service Menu
section to reconfigure your system.
12
Figure 3
User menu
Following are instructions for accessing and using the user menu. Refer to Figure 3
as you go through these instructions.
1.Press the MENU key. . .CAPturE is displayed. This is the first
menu item. Use this to start and stop
capturing data points, view captured
points, see statistics on captured points
and to delete the points.
2.Press the ENTER key. . .StArt or StoP is displayed depending
on if you are currently capturing data
points or not.
3.Press the ENTER key to start or
stop capturing data points. . .The indicator will start or stop captur-
ing data points.
4.Press the MENU key to move to
the next menu item. . .rEPOrt is displayed. Use this to print a
report on the data capture information.
5.Press the ENTER key with this
displayed if you want a
preconfigured set of information
to be sent through the serial port.
6.Press the MENU key to move to
the next menu item. . .Point is displayed. Use this to see any
captured data point.
7.Press the ENTER key to view the
current point number. Press
MENU to scroll to other points.
With the point you want displayed,
press the ENTER key to see the
value of that data point. . .The captured point will be displayed as
ÅÅ
Å or
ÅÅ
well as the unit of measure and tension/
compression annunciators.
Remember to use the direction keys
to navigate among the levels and
choices in the menu structure.
Press SELECT to accept the
current selection and return to the
Display mode from anywhere in the
menus.
8.Press the MENU key to move to
the next menu item. . .StAtS. is displayed. Under this item you
can see statistics on the captured data
points.
9.Press ENTER to see the first item
in the list of statistics. Press the
or MENU to move to other stat.
items and press ENTER to see the
value for the displayed statistic.
Following are the statistics and
what they show you:
TopPeak value for the currently captured points.
FirstShows the first peak value for the currently captured points.
AverageShows the mean value of the currently captured points. Does
not include those points which are below the data capture
threshold set in the Ave. Over parameter of the setup menu.
See the Service Manual.
HourTime at which the data was captured.
ÅÅ
Å
ÅÅ
DayDate on which the data was captured.
13
Use these keys to navigate
through the menus:
ESCAPE =up
ENTER =down
ÅÅ
Å =left
ÅÅ
MENU =right
10. After viewing the statistics, press
the ESCAPE key until StAtS. is
displayed, then press MENU to
see the next menu item. . .dELEtE is displayed. Use this to delete
all captured data points.
11. Press the ENTER key. . .donE is displayed if there are no data
point to delete. All is displayed if there
are data points to delete.
12. If there are data points to delete
and you want to delete them, press
ENTER while All is displayed. . .The data points are deleted from
memory and donE is displayed.
Hour
13. Press ESCAPE twice to return to
the CAPturE display. Press MENU
to move to the next user menu
item. . .Hour is displayed.
14. Press ENTER to see the currently
set time. . .Time is displayed as HH:MM:SS (24
hour clock) or HH:MM:SS AM (12
hour clock). You may toggle between
the two formats by pressing the
UNITS key.
15. Press ENTER or ESCAPE to
leave the time and format
unchanged or enter a new time
using the numeric keys.
16. After changes have been made to
the time, press the ENTER key to
accept them and start the clock. . .Display shows Hour.
14
Day
17. Press the MENU key to go to the
next menu item. . .dAY is displayed.
18. Press ENTER to see the currently
set date. . .The date is displayed as MM/DD/YY.
19. Press ENTER to accept this date
or key in a new date and press
ENTER to accept it. . .dAY is displayed.
Database
20. Press the MENU key to go to the
next menu item. . .dAtAbASE is displayed. Under this
menu item you can send a
preconfigured report of database items
to a serial port, look at individual
records in the database and delete one
or all of the records.
21. Press the ENTER key. . .rEPOrt is displayed. Use this to send a
report to a serial port. The information
sent depends on the configuration of
your system. See the Service Manual for
instructions.
22. Press the ENTER key to send the
database information to the serial
port. . .The print annunciator will light then the
display will show dAtAbASE again.
23. Press ENTER then MENU to go
to the next menu item under
dAtAbASE. . .rEcord is displayed.
24. Press the ENTER key to access
the current record. . .A record number is displayed.
25. You can view this record's data by
pressing the ENTER key
or
you can access other record
numbers by pressing the
MENU key, then press the
ENTER key. . .The first item in the database record is
26. Use the
through the list of items, then
press the ENTER key to view the
value for each item,
ÅÅ
Å or MENU key to scroll
ÅÅ
ÅÅ
Å or
ÅÅ
displayed. What this item is depends on
the configuration of your database.
15
Use these keys to navigate
through the menus:
ESCAPE =up
ENTER =down
ÅÅ
Å =left
ÅÅ
MENU =right
Below is a full list of items in default order:
ForceA stored force measurement. Displayed with unit of measure and
tension/compression annunciators.
TopA stored peak value. Displayed with unit of measure and tension/
compression annunciators.
FirstA stored first peak value. Displayed with unit of measure and
tension/compression annunciators.
Disp.A stored measurement. May be Force, Top or First depending on
configuration. Press the ENTER key again to see the value. Displayed as F 1234.5 if the stored value is a frozen force. Displayed
with unit of measure and tension/compression annunciators.
Sel.A stored measurement. May be Force, Top or First depending on
configuration. Press the ENTER key again to see the value. Displayed with unit of measure and tension/compression annunciators.
Loadcell A stored loadcell number.
IdA stored ID number.
HourTime the record was stored.
Loadcell
DayDate the record was stored.
27. Press ESCAPE until rEcord is
displayed, then press the MENU
key to move to the next item in
the database submenu. . .dELEtE is displayed. Use the items
under this to delete one or all the
records.
28, If you choose to delete one record
you can scroll through the records
using the
press the ENTER key to delete
that one record. . .dELEtE is displayed.
29. With dELEtE displayed, press the
ESCAPE key. . .dATAbASE is displayed.
30. Press the MENU key to move to
the next user menu item. . .LOAdCELL is displayed.
ÅÅ
Å or MENU keys then
ÅÅ
16
31. Press the ENTER key to see a live
display of loadcell output in either
mV/V or counts. Toggle between
the two views using the UNITS
key.
Bounds
32. Press the ESCAPE key to return
to the LOAdCELL display, then
press MENU to move to the last
user menu item. . .boundS is displayed. Use this item to
set target, over and under values. See
example at left.
Target, Over, Under Example
Target value = 350
Under value = -10
Over value = 20
With these settings the ACCEPT
annunciator will be lit when force is
340 to 370. The UNDER annunciator will be lit when force is less than
340. The OVER annunciator will be
lit when force is greater than 370.
33. Press the ENTER key. . .OVEr is displayed.
34. Press ENTER to see the current
value. Key in a positive value then
press ENTER to accept it. . .OVEr is displayed.
35. Press MENU to display UndEr.
Press ENTER to see the current
value. Key in a negative value then
press ENTER to accept it. . .UndEr is displayed.
36. Press MENU to display tArGEt.
Press ENTER to see the current
value. Key in a value then press
ENTER to accept it. . .tArGEt is displayed.
37. This is the last item in the user
menu. Press ESCAPE repeatedly
or SELECT to return to
Display mode.
17
Using the Service Menu
Be sure to key in the password '127'
before pressing and holding the
ESCAPE key if you want to
change items in the service menu,
otherwise you will only be able to
view them.
You use the service menu to see information about your indicator, to test its
various functions and to configure how you want the system to work. Figures 4
through 19 show the service menu structure in the FI-127. Following each figure
are explanations for each of the service menu items. Use the same methods to get
around in the menu structure as you used in Using The User Menu section of this
manual. To edit items in this menu you must key in '127' before pressing
and holding the ESCAPE key.
Figure 4
Top level of the Service menu
About MenuInformation about the software
About Menu
Audit MenuAudit counters for calibration and configuration
Abuse MenuLoadcell overload counters
Zero MenuZero balance information and reset
Test MenuFor testing the hardware of the indicator
Setup MenuFor configuration of the indicator
18
Figure 5
About menu
Audit Menu
These are the items listed in the
127The unit designation.
12345Parent part number of the software.
-1234The dash portion of the software part number.
Rev. AThe revision level of the software.
About menu:
Figure 6
Audit menu
These are the items listed in the Audit menu:
Cal. 0000This is an example of how the calibration audit trail counter will
appear. The actual value will be between 0000 and 9999. It is
nonresettable and may not be edited.
Cfg. 0000This is an example of how the configuration audit trail counter
will appear. The actual value will be between 0000 and 9999. It is
nonresettable and may not be edited. The counter is
incremented each time a metrological item is modified in the
setup menus and saved and so may be used as a control audit.
19
Abuse Menu
Be sure to key in the password '127'
before pressing and holding the
ESCAPE key if you want to
change items in the service menu,
otherwise you will only be able to
view them.
Figure 7
Abuse menu
Cell 1 00This is an example of how a loadcell overload counter appears.
Use the
have. The counter shows up to 99 overloads. An overload is
defined as an applied force beyond the threshold configured
under Abused in the loadcell configuration section of the
service menu. The overload counter can only be reset at the
factory.
ÅÅ
Å or MENU keys to view other loadcells you may
ÅÅ
Zero Menu
This menu provides access to zero balance information and reset.
Figure 8
Zero menu
12.3This is an example of the offset between the current zero
balance and the zero balance value established in calibration.
Displayed offset = Calibration zero - Current zero
When you press the ZERO key the current balance is reset to
calibration zero and resets the peak and 1st peak. The force
display is also unfrozen.
20
Test Menu
The test menu, shown below, gives you access to diagnostic tests.
Figure 9
Test menu
These are the items listed in the Test menu from left to right:
DisplayPress ENTER to start and stop a continuous display test. With
the test stopped press the
or forward one step at a time. Press ENTER again to resume
the automatic test or press ESCAPE to stop the test and
return to diSPLAy.
ButtonsThis provides a test of the keypad. The name of the key that is
pressed appears on the display. If no key is pressed, nOnE is
displayed. Press MENU to return to buttonS.
A to DPress this key to see the current A to D value. The displayed
resolution is 1 part in 20,000 per mV/V. This test exists so that
the offset and gain of the electronics can be checked. The offset
is initially set to the nominal offset of the electronics, but you can
press the ZERO key to establish the actual offset, allowing the
gain to be evaluated.
ÅÅ
Å or MENU key to move backward
ÅÅ
21
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