Dillon EDXtreme User Manual

EDXtreme

Optional Communicator

Dynamometer and Crane Scale

User Instructions

AWT35-501242

Issue AB

Dillon is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is
Illinois Tool Works Inc (“Illinois Tool Works”). Copyright © 2014 Illinois Tool Works. All rights reserved.

No part of this publication may be reproduced by making a facsimile copy, by the making of a copy in three dimensions of a two-dimensional
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This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the
specification, design, price or conditions of supply of any product or service at any time.

edx_u_en_501242.book

Table of Contents

Chapter 1 General Information and Warnings ........................................................................................3

About this Manual ..............................................................................................................3

Text Conventions ........................................................................................................3

Special Messages .......................................................................................................3

Safe Operation ...................................................................................................................4

Safe Handling of Equipment with Batteries .................................................................5

Routine Maintenance .........................................................................................................5

Cleaning the Machine ........................................................................................................6

Training ..................................... ................................................................ .........................6

Sharp Objects ........................................................... ... .......................................... ... .... .....6

FCC and EMC Declarations of Compliance .......................................................................6

Modifications ...............................................................................................................6

Radio Safety ................................................................................................................6

Radio Communications Reliability ...............................................................................7

Declaration of Conformity (EDX and Communicator II) ...... ... .......................................... ..8

Declaration of Conformity (EDX PSU) ...............................................................................9

Chapter 2 Introduction ............................................................................................................................ 11

EDX Front Panel ................ .... ... .......................................... ... ... ... .... ... .............................11

EDX Keys ........................................................................ ... ... ....................................12

EDXtreme Connector .......................................................................................................12

External Power Supply Connection (EDX 4-Pin) .......................................................13

Communicator Front Panel ..............................................................................................14

Communicator Keys ..................................................................................................15

Communicator Connectors ..............................................................................................16

External Power Supply Connection (Communicator 4-Pin) ....................................... 16

Power On and Annunciators ............................................................................................17

Soft Keys ................................... .......................................... ... ... .......................................18

Chapter 3 EDX Operation ....................................... ....................................................... .......................... 19

Display Modes .................................................................................................................19

Force Measurement .........................................................................................................20

Force Measurement Rezero and Net Force Display .................................................20

Displaying Peak Force .....................................................................................................21

Log Mode .........................................................................................................................22

Chapter 4 EDX Setup ..................................... ................................................... .......................................25

Setup Menu ......................................................................................................................27

Setup--Ptfmt .............................................................................................................. 27

Setup--Misc ............................................................................................................... 28

Setup--About ............................................................................................................. 30

Setup--Test .................................. ....................... ....................... ...................... ..........31

Clock .........................................................................................................................31

Setpts ........................................................................................................................32

Chapter 5 EDX Configuration ................................................................................................................. 33

EDX Configuration Menu ....................... ... ... ... .......................................... .... ... ... ... ... .... ... 34

Config--Setup ............................................................................................................ 35

EDX Config--Comm ............... ... ... .... .......................................... ... ... ... .... ... ... ... ... .... ... 35

Config--Mode ................................... ...................... ....................... ...................... .......38

Config--Units ............................................................................................................. 39

Config--Power ...........................................................................................................39

Config--ChPwd .......................................................................................................... 41

Config--Reset ............................................................................................................ 41

Config--Reso ............................................................................................................. 41

EDXtreme User Instructions 1

Chapter 6 Communicator Operation ......................................................... .............................................42

Powerup Display ..............................................................................................................42

Communicator Setup Menu .............................................................................................43

Communicator Config Menu ............................................................................................ 46

Communicator Print Formats ...........................................................................................48

Chapter 7 General Information ............................................................................................................... 51

Changing Batteries ..........................................................................................................51

EDXtreme ................................. .................................................... .............................51

Communicator ........................................................................................................... 51

Battery Life .......................................................................................................................53

Care .................................................................................................................................53

Radio Information .............................................................................................................54

Installing Spacers .............................................................................................................54

Chapter 8 Common Configurations ....................................................................................................... 56

Chapter 9 Troubleshooting .................................................... .................................................... ............. 58

Chapter 10 Weighing and Force Measurement Practices ....................................................................60

Load Centering ................................................................... ... ... ... .... ... .............................60

Alignment ..................................... ................................................................. ...................60

Proper Pin Fit ...................................................................................................................60

Torque and Bending ........................................................................................................60

Certified Gear ...................................................................................................................60

Good Force Measurement Practice ............. ... .... ... ... ... .... ... ... ... ... ....................................61

Chapter 11 Specifications ................................................... ....................................................... ............. 62

Dynamometer Specifications ...........................................................................................62

Communicator II Specifications ....................................................................................... 63

Radio Specifications ........................................................................................................63

Capacity and Resolution ..................................................................................................64

EDX PSU Power Supply Specifications ...........................................................................64

2 EDXtreme User Instructions

1 General Information and Warnings

1.1 About this Manual

This manual is divided into chapters by the chapter number and the large text at the top
of a page. Subsections are labeled as shown by the 1 and 1.1 headings shown above.
The names of the chapter and the next subsection level appe ar at the top of alternating
pages of the manual to remind you of where you are in the manual. The manu al name
and page numbers appear at the bottom of the pages.

1.1.1 Text Conventions

Key names are shown in bold and reflect the case of the key being described. This
applies to hard keys and onscreen or soft keys.

Displayed messages appear in bold italic type and reflect the case of the displayed
message.

1.1.2 Special Messages

Examples of special messages you will see in this manual are defined below. The
signal words have specific meanings to alert you to additional inform ation or the relative
level of hazard.

WARNING!
This is a Warning symbol.
Warnings mean that failure to follow specific practices and procedures may
have major consequences such as injury or death.

CAUTION!
This is a Caution symbol.
Cautions give information about procedures that, if not observed, could result
in damage to equipment or corruption to and loss of data.

NOTE: This is a Note symbol. Notes give additional and important information, hints
and tips that help you to use your product.

EDXtreme User Instructions 3

1.2 Safe Operation

WARNING: If you overload this dynamometer you could suffer severe injuries
or death. The total load on the dynamometer should NEVER exceed the rated
capacity.

WARNING: Do not use the dynamometer if there is any significant damage or
deformation visible.

Keep all the following in mind as you use the EDX dynamometer.
The system capacity is equal to the rating of the dynamometers. The shackle rating

should not be used to determine lift capacity of the system.
The shackles are rated in metric tons. Thus the 12-ton shackles are rated to 26,450 lbf

and are suitable for use on the 25,000 lbf dynamometer.
Any zeroed deadload must be considered as part of the ultimate load.
Although this instrument has a substantial overload protection rating, the instrument

should not be used above the rated capacity. Doing so can significantly impact fatigue
life of the instrument and cause premature and abrupt failure. If a higher capacity
reading is needed, Dillon insists that a larger instrument be used.

Safety is always a concern in overhead lifting and tensioning application s. To limit your
liability always insist upon factory supplied shackles and pins and factory tested and
certified safe optional equipment. All DILLON products are designed to meet the
published Safe Working Load (SWL) and Ultimate Safety F actor (USF) standards of the
United States Military.

Do not grind, stamp, drill or deform the metal on the dynamometer body in any way.
Protect the instrument from impact in use and storage.

Any significant damage or deformation to the loading element is cause for evaluation
by Dillon, particularly in the element side members to the right and left of the display.

Relieve all torsional and off axis loads.

CAUTION: Remove batteries from instrument when using the external EDX PSU
power supply.

Apply load in the center of the shackle bow with this instrument.
Off center loading results in substandard performance.
Instrument requires time to stabilize when changing temperatures.
Use only the hardware supplied with this instrument. If no hardware was supplied,

insure that the mating pin and shackle bow is equivale nt to the hardwa r e use d at
calibration. Otherwise substandard performance or failure can result.

4 EDXtreme User Instructions

Dillon recommends only using qualified rigging hardware and cannot be responsible for
unapproved hardware.

This instrument is not designed for the following:

l Applications that see rapid, dramatic temperature swings or thermal shock.

Wide variation in readings can occur.

l Environments with high electromagnetic fields such as cranes employing

electromagnets to lift metal. These induce trace voltages that are picked up
within the load cell lead wiring and appear as inaccurate loads.

l Intrinsically safe environments. This unit has not been Factory Mutual

tested.

1.2.1 Safe Handling of Equipment with Batteries

CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only
with the same or equivalent type recommended by the manufactu r er. Dispose
of used batteries according to the manufacturer’s instructions.

ATTENTION: Il y a danger d'explosion s'il y a remplacement incorrect de la
batterie, remplacer uniquement avec une batterie du même type ou d'un type
équivalent recommandé par le constructeur. Mettre au rebut les batteries
usagées conformément aux instructions du fabricant.

1.3 Routine Maintenance

IMPORTANT: This equipment must be routinely checked for proper operation
and calibration.
Application and usage will determine the frequency of calibration required for
safe operation.

EDXtreme User Instructions 5

1.4 Cleaning the Machine

Table 1.1 Cleaning DOs and DON’Ts

DO DO NOT

Wipe down the outside of standard products
with a clean cloth, moistened with water and
a small amount of mild detergent

Spray the cloth when using a proprietary
cleaning fluid

Attempt to clean the inside of the machine
Use harsh abrasives, solvents, scouring cleaners or

alkaline cleaning solutions
Spray any liquid directly on to the display windows

1.5 Training

Do not attempt to operate or complete any procedure on a machine unless you have
received the appropriate training or read the instruction books.

T o avoid the ri sk of RSI (Repetitive S train Injury), place the machine on a surface which
is ergonomically satisfactory to the user. T ake frequent br eaks during prolonged usage.

1.6 Sharp Objects

Do not use sharp objects such as screwdrivers or long fingernails to operate the keys.

1.7 FCC and EMC Declarations of Compliance

1.7.1 Modifications

The FCC states that any changes or modifications to this device that are not expressly
approved by Dillon may void the user’s authority to operate the equipment.

1.7.2 Radio Safety

The radiated output power of this device is far below the FCC radi o frequency exposure
limits. Nevertheless, the device shall be used in such manner that the potential for
human contact during normal operation is minimized.

In order to avoid the possibility of exceeding the FCC radio frequency exposure limits,
human proximity to the antenna shall not be less than 3 inch (7.5 cm) during normal
operation. The antenna is located internal to the Communicator.

6 EDXtreme User Instructions

1.7.3 Radio Communications Reliability

Radio systems are vulnerable to interference, resulting in delays between the
dynamometer scale and remote. In some instances of interference, the disp lay shown
on the remote may be several seconds old. This can result in a hazardous situation
when the system is used as the reference for acceptable loads in cases such as proof
loading and monitoring of binding or overload. In these applications where timely
updates are critical, a communication cable should be used to physically connect the
EDXtreme and Communicator remote (see setup of wired communications).
Alternately, the EDXtreme display can be observed directly.

WARNING: Lo w power radio systems should not be used in applic ations wher e
timely updates of readings are required for safety purposes.

United States

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.

Canada

This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of Communications.

Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de
la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.

European Countries

WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be
required to take adequate measures.

Agency Identification Numbers

US/FCC CAN/IC

OUR-XBEEPRO 4214A-XBEEPRO

EDXtreme User Instructions 7

1.8 Declaration of Conformity (EDX and Communicator II)

8 EDXtreme User Instructions

1.9 Declaration of Conformity (EDX PSU)

EDXtreme User Instructions 9

2 Introduction

WARNING: If you overload this dynamometer you could suffer severe injuries
or death. The total load on the dynamometer should NEVER exceed the rated
capacity.

The EDXtremeTM (EDX) electronic dynamometer from Dillon is a force measurement
load sensor and digital readout in one instrument. The EDX can be used to measure
tension or weight. It can operate stand-alone or be coupled with a remote Dillon
Communicator , via radio communication or direct wire connection, for improved
convenience, functionality and safety.

This manual covers the setup and operation of the EDX and optional Communicator.
General information is covered in the right column of each page with major sections
separated by the black bar shown above. Subheads appear in the left column along
with any special notes, cautions or warnings.

This manual covers the following:

l EDX & Communicator Description
l EDX Setup, Configuration and Operation
l Communicator Setup
l General Information on the EDX
l Troubleshooting

Be sure to read the safety precautions found in Safe Operation on page 4.

2.1 EDX Front Panel

The EDX comes in several weight capacities. All have the same front panel, shown in
Figure 2.1.

Figure 2.1 EDXtreme Front Panel

EDXtreme User Instructions 11

2.1.1 EDX Keys

There are four “hard” keys and four “soft” keys. The har d keys are permanently labeled
and the soft keys are just below the display. The soft key functions change and the key
label appears above each key on the display. Sometimes the individual soft keys are
referred to as the F1, F2, F3 and F4 keys as numbered from left to right.

On/Off key Use this key to turn the unit on and off.

ZERO key Use this key to zero the force indicated on the display.

2.2 EDXtreme Connector

The connector on the EDXtreme is recessed for protection. It is used to connect the
instrument to a Communicator remote display/controller, printer, PC or external power
supply. See your Dillon distributor for details.

ESC key

Arrow key

Use this key to escape from portions of the menu structure and
return to previous choices or displays.

Use this key to access any available soft keys not currently
viewed.

Figure 2.2 EDXtreme Connector

12 EDXtreme User Instructions

2.2.1 External Power Supply Connection (EDX 4-Pin)

Plug the 4-pin end of the power supply cable into the EDXtreme 4-pin connector
located on the back of the unit. Plug the power supply adapter into an AC power outle t.
Refer to Figure 2.4 for a photo of the external power supply.

Figure 2.3 External Power Supply Connection (EDXtreme)

Figure 2.4 External Power Supply (EDX PSU)

EDXtreme User Instructions 13

2.3 Communicator Front Panel

Figure 2.5 shows the Dillon Communicator. This is a battery powered (or AC adapter
powered), radio-linked (or wired) remote display and control unit.

Figure 2.5 Dillon Communicator

14 EDXtreme User Instructions

2.3.1 Communicator Keys

Display

Mode

The Communicator has the same keys as the EDX but also some extra ones. They are
all explained below:

On/Off key Use this key to turn the unit on and off.

ZERO key

Use this key to zero the force indicated on the
EDX and Communicator displays.

Use this key to escape from portions of the menu

ESC key

structure and return to previous choices or
displays.

Arrow key

Use this key to access any available soft keys not
currently viewed.

Use these arrow keys to move through menu

Up and Down key

choices, when applicable. Also scrolls through any
active links.

Remote Setup key Use this key to access the Setup menu.

Use this key to cycle between Communicator

Display Mode key

display modes. They are EDX specific force value,
EDX specific peak value, multiple display of force
values and multiple display of peak values.

Use these keys to enter numeric characters. Use

Keypad keys

for address assignments and other miscellaneous
data entry.

EDXtreme User Instructions 15

2.4 Communicator Connectors

The Communicator has 2 connectors. CELL is for wireline communications with an
EDXtreme. COM1 is for serial communications or an external power supply.

Figure 2.6 CELL and COM1 Connectors

2.4.1 External Power Supply Connection (Communicator 4-Pin)

Plug the 4-pin end of the power supply cable into the COM1 4-pin connector located
on the top of the unit. Plug the power supply ada pter into a n AC power outlet. Refer to

Figure 2.4 for a photo of the external power supply.

Figure 2.7 External Power Supply Connection (Communicato r)

16 EDXtreme User Instructions

2.5 Power On and Annunciators

Force

Force

lbf

lbf

00

Mode

Config

Setup

Print

Clear

Units

Arrow key

press

ESC key

press

Log

When the EDX powers up you will see a display similar to the example shown on the
left in Figure 2.8.

Figure 2.8 Initial Displays

Depending on permission settings and/or revision of firmware, various soft keys may
be in a different location or not visible.

The display sample above shows several symbols you may see on your display but
usually not all at the same time.

Force

lbf

~

Press the Arrow key, , to move between the two displays shown in Figure 2.8.

lbf and kgf are units of force, not weight. See Config--Units on page 39 for more
information.

Indicates that the display is showing live force measurement at the moment. Will show
Peak when viewing Peak Mode.

Current unit of measure is lbf in this example. May also be kgf, N, or up to 2 other
custom units.

Motion symbol. This appears when the force is in motion. This symbol disappears
when motion ceases.

Battery annunciator. This shows approximate remaining battery life.

Capture of a new peak value. This annunciator will remain lit for a few seconds.

EDXtreme User Instructions 17

2.6 Soft Keys

Press
Arrow

Key

Units Print Mode Clear

Log

Setup ID Send Clear

Setup Config

See Config

section

See Setup

section

Below the display are four yellow keys called ‘soft keys’. Each has a different function.

Units Cycle through the configured and available units of measure.
Print Send data to an attached printer, remote display or computer.
Mode Cycle between the configured and enabled display modes.
Clear Clear Peak Weight
Log Configure and view data logging settings.
Setup Enter Setup Menu. See page 25.
Config Enter Configuration menu. See page 33.

.

Figure 2.9 Soft Key Menu

18 EDXtreme User Instructions

3 EDX Operation

Press
Arrow

Key

Units Print Mode Clear

Log

Setup ID Send Clear

Log Mode

Disable On Print On Lift Timed Overload

Auto ID increment

(Enabled,
Disabled)

Auto ID promp t

(Enabled,
Disabled)

Log rate (sec)

1

Log count
(1 to 255)

Auto send
(Disabled,

Enabled)

Comm port
(Disabled, Cell,
COM1, RADIO)

Threshold%

10

Re-arm%

2

Auto ID increment

(Enabled,
Disabled)

Threshold%

5

Re-arm%

2

Holdoff Seconds

1

Comm port
(Disabled, Cell,
COM1, RADIO)

Comm port
(Disabled, Cell,
COM1, RADIO)

Setup Config

See Config

section

See Setup

section

ONLY APPEARS

IF AUTO ID

INCREMENT IS

DISABLED

Comm port
(Disabled, Cell,
COM1, RADIO)

The EDXtreme uses a menu system to perform specific functions or make changes to
the configuration. Refer to Figure 3.1 for the user menu diagram.

3.1 Display Modes

EDXtreme User Instructions 19

Figure 3.1 User Menu

Units Press the Units key to choose one of the following units; lbf, kgf, N.
Print Press the Print key to send to a peripheral de vice such as a printer, remote

Mode Press the Mode key to select between force, peak or force/peak modes.

display or computer. (Also used to start and stop when using “Timed”
under Log.

Clear Press the Clear key to clear the Peak weight.
Log Press the Log key to configure and view data log ging settings. See section

3.4.

Setup Press the Setup key to access the Setup menu and configure logging

function.

Config Press the Config key to access the Configuration menu.

The EDX has several display modes accessible by pressing the Mode soft key. See
Figure 3.2.

The first display mode when you power up is the live force measurement mode.

Press the Mode soft key and the display changes to peak measurement mode. This
mode shows the peak force applied to the EDX since the last peak clearing action.
Delete the peak reading by pressing the Clear soft key.

Power up display modes may be configured. See Config>Mode section.

Press the Mode soft key again and the display shows live force and peak readings
simultaneously.

Press the Mode soft key again and the display returns to the force measurement mode.

3.2 Force Measurement

Follow these steps to perform a gross force measurement.

1. Turn on the unit with the On/Off key.

2. Remove any weight from the EDX.

3. Zero the EDX by pressing the ZERO key.

4. Apply the force to the EDX and read the gross force on the display.
Y ou can change the unit s of measure of the display by pressing the Units soft key. See

the note below. Zero reference is maintained after the instrument is powered off and
will be recalled with the next power-on. Zero reference may be lost if battery power is
removed.

Unit of measure can be changed only if multiple units are enabled in the Configuration
menu.

3.2.1 Force Measurement Rezero and Net Force Display

Rezeroing allows the weight or load of fixturing to be invisible to the measurement. The
zeroed load must always be considered as part of the maximum ca pacity.

1. Turn on the unit with the On/Off key.

2. Remove any weight from the EDX.

3. Zero the EDX by pressing the ZERO key.

4. Apply the tare force to the EDX and press the ZERO key.

5. Apply the force to the EDX and read the net force on the display.
Steps 2 and 3 are not required if the weight of the fixturing is not needed. This should

be maintained, however, to know cumulative loads.

20 EDXtreme User Instructions

3.3 Displaying Peak Force

Display #2Mode

Mode key

press

Mode key

press

Live force
reading

Display Mode #1

Force

Force

lbf

lbf

00

Mode

ConfigSetup

Print

Clear

Units

Arrow key

press

ESC key

press

Log

Peak force
reading

Peak Peaklbf lbf

0

0

Mode

Setup

Config

Print ClearUnits

ESC key

press

Arrow key

press

Log

Display #3

Mode

Dual display
Live & Peak

Force

Force

Peak Peak

lbf lbf

00
00

Mode

Setup

Config

Print

Clear

Units

ESC key

press

Arrow

key press

Log

The EDX will store the peak force applied until that reading is cleared. To display the
peak force applied to an EDX, from the force measurement mode, press the Mode soft
key . The display changes to display menu #2 shown in Figure 3.2 which is the peak
display mode. The peak force is displayed. You can clear this by pressing the Clear sof t
key.

Peak reading is maintained after the instrument is powered off and will be recalled with
the next power-on. Peak reading may be lost if battery powe r is rem o ve d.

Figure 3.2 Display Mode Menu

Press the Mode soft key repeatedly until the desired display mode is reached.

EDXtreme User Instructions 21

3.4 Log Mode

Log mode is used to log/record force and peak data. This can be done on each lift,
during a timed duration, during an overload or on Print key operation.

Press the appropriate soft key shown in Figure 3.1 to accomplish the functions listed
on the following pages.

Setup Setup allows the user to configure how the EDXtreme stores data

internally. This stored data can be downloaded via the 4 pin Lemo (CELL
port on the EDX) to a PC via a keyboard wedge or other device.

Log Mode:

Disable: Turns the log feature off.
On Print: Used when the operator wants to do a lift and

store of the force and peak.

Auto ID Increment
This will increment the ID by 1 every time the

"PRINT" key is pressed and store it with each
force and peak.

Auto ID Prompt
if Auto ID Increment is Disabled)

If "Enabled", the operator will be prompted to key
in an ID before storing that ID with the force and
peak.

Comm Port
This allows you to choose where to export the

"ON PRINT" logged data.
a. EDX = Cell

b. COMM = Com1
c. RADIO = Future development
d. Disabled = to turn off

On Lift: Used when the operator wants the load to be
automatically stored, once the load becomes stable. Note:
additional filtering may be required, as the load must be
steady before the load will be recorded. Maximum
Records = 255

:

: Enable/Disable

: Enable/Disable (will only appear

Threshold %
This is the load above where the unit will record

the stable load.
Re-arm

This is the load the force must drop below before
the "ON LIFT" will reset (re-arm) and store
another load.

22 EDXtreme User Instructions

: (based on capacity)

: (based on capacity)

Auto ID Increment: Enable/Disable
This will increment the ID by 1 every time the

"PRINT" key is pressed and store it with each
force and peak.

Comm Port

:

This allows you to choose where to export the
"ON PRINT" logged data.

a. EDX = Cell
b. COMM = Com1
c. RADIO = Future development
d. Disabled = to turn off

Timed: This is used when the operator wants to record a
live load/pull and store it internally. Can store up to 255
force readings.

Log Rate

:

The speed at which the logging of force will be
recorded. Based on seconds (Example 5 sec =
Unit will record the force once every 5 seconds)

Log Count

:

This is how many logs the operator wants to
record. Range is 0 to 255 recorded readings.

Auto Send

:

Can export the readings live if enabled.
Comm Port

:

This allows you to choose where to export the
"ON PRINT" logged data.

a. EDX = Cell
b. COMM = Com1
c. RADIO = Future development
d. Disabled = to turn off

Overload: This is used when an operator or supervisor
wants to know if their equipment is being overloaded.
This will be a percentage based on capacity and will be
below 100% of the EDX. (This not the same as the 120%
overload that the EDX records based on capacity.)
Maximum Records = 255

Threshold %

: (based on capacity)

This the percentage above where the unit will
record the peak load.

Re-arm %

: (based on capacity)

This is the load percentage the force must drop
below before the "OVERLOAD" will reset (re-arm)
and store another load.

EDXtreme User Instructions 23

Holdoff Seconds:
Once the unit has recorded this overload, how

much time will pass before this unit will re-arm
and allow to record the overload again.

Comm Port

:

This allows you to choose where to export the
"ON PRINT" logged data.

a. EDX = Cell
b. COMM = Com1
c. RADIO = Future development
d. Disabled = to turn off

ID An operater can key in either a User ID number or a Lift ID assigne d to a

particular product. This is a numeric number only and can be any numb er
from 1 to 65,000. (if you want to turn the ID off, key in 0).

Send This will export/send the Log information out the configured port.
Clear This will clear any data in the Log mode. Clearing "On Lift", "Timed" and

"Overload" stored data.

Note: All Log Modes will record Date and Time along with it's force and peak reading.

24 EDXtreme User Instructions

4EDX Setup

Setup

PtFmt Misc. About Test

Batt A-D Disp Keys Comm Setpts

Setpt1 Setpt2

Cell Com 1

Press KEY to

test. Press ESC

key to exit

View Counts and

Cal. factor

Run display test

View Battery
Voltage and

temp.

Device Calib. 0.Load Zero Ntwrk

View Radio
information

View Dead load

Analysis

View Over load
counter and log

Points Re-Cal Print

Print Calibration

report

To view when

calibration is due

View all

Calibration

points

Display Device

info, SN, FW and

PN

Flash Zero Contr BLite

Inten Mode

Selected
Backlight ON,
OFF or Timer

operation

If Timer enabled
then: Enter time

in Seconds

Choose Motion

Reset Timer: YES

or NO

Choose backlight

intensity: 1- 10

Adjust Contrast

Up or DOWN

Choose Zero Key
clears Peak: YES

or NO

Set AZT (div): .5

Set Motion

Range (div): 1

Enable Key

Blink/: YES or

NO

Choose default

print format: 1 - 5

Set Filter

(*40)

Date/Time

(Enabled,
Disabled)

Continued on
the next page

T o begin u sing the EDX, it is recommended that you set it up to suit your specific needs
and equipment.

Access the SETUP menu from the display screen by using the soft keys. Press the
Arrow key to move to the next display screen. Press the Setup soft key (refer to Figure

3.2). See Common Configurations on page 56 to view some common configurations.

Figure 4.1 Operator Setup Menu for the EDXtreme

EDXtreme User Instructions 25

See Figure 4.1 for communicator setup and corresponding flow diagram.

Figure 4.2 EDXtreme Operator Setup Menu Continued

Clock Setp ts *

Se tp t1 Setpt2

Set setpoint mode:

Disabled, Inver t

Band, Band,

Inv e rted, E n able d

Se tp o in t A c tiv a te ?
En te r weig h t v a lue

Setpoint

De a c tiv ate ? Enter

we ight v a lu e

Se t s e tp o in t mod e :

Dis a b le d , In v e rt

Band, Band,

Inverted, Enabled

Se tp o in t A c tiv a te ?
Enter weight value

Setpoint

De a c tiv a te? Ente r

weight value

Enter Day of

month

Enter Month

Enter year

Enter Hour

En te r Minu te

Enter Seconds

* T h e Se tp o ints p a ra me te r is a fu tu re fe a tu re

From previous page

26 EDXtreme User Instructions

4.1 Setup Menu

Press the appropriate soft key shown in Figure 4.1 to accomplish the functions listed
on the following pages.

4.1.1 Setup--Ptfmt

Press the Ptfmt soft key to select the print format that will be sent to a peripheral printer
when you press the Print soft key. Choose from the formats below. Data sent is shown
below. The default is format #1.

Format #1 Current displayed value (peak or live force) plus unit of measure

11/19/13 (if enabled)
12:46:00 (if enabled)

104.5 lbf (live force example)

302.5 lbf (peak force example)

104.5 lbf (dual mode example)

302.5 lbf

Format #2 Live force value plus unit of measure on 1st line

Peak force and unit of measure on 2nd line
11/19/13 (if enabled)
12:46:00 (if enabled)

104.5 lbf

302.5 lbf

Format #3 Live force value plus unit of measure on 1st line

Peak force and unit of measure on 2nd line
Descriptive prefixes on each line
11/19/13 (if enabled)
12:46:00 (if enabled)
Force 104.5 lbf

Peak 302.5 lbf

Format #4 Fixed position output. Works well with RS-232 utilities, such as

WedgeLink, for parsing into a spreadsheet such as Microsoft Excel.
(comma separated)

Excel A B C D

1 104.5 lbf Date Time
2 302.5 lbf Date Time

EDXtreme User Instructions 27

Fixed characters.

Position Description

1-8 Live force number
10-16 Displayed unit of measure (up to 7 characters)
18-25 Peak force number
27-33 Displayed unit of measure (up to 7 characters)

9,17,26 Commas

34 Carriage return

Example 1

<sp><sp><sp>104.5,<sp><sp><sp><sp>lbf, <sp><sp><sp>302.5,<sp><sp><sp><sp>lbf<CR>

Example 2 (custom unit)

<sp>140000.,<sp><sp><sp><sp><sp>kg,<sp>165450., ,<sp><sp><sp><sp><sp>kg<CR>

This would yield (shown in courier):

111111111122222222223333333333444444444455555555

123456789012345678901234567890123456789012345678901234567

104.5, lbf, 302.5, lbf,<CR>

140000., kg, 165450., kg,<CR>

Format #5 Live force, unit of measure, peak force, unit of measure. All tab

Date/Time If enabled, date and time will print for the selected print format. If

4.1.2 Setup--Misc

Press the Misc key to access the following soft key set (refer to Figure 4.1):
Flash Press this soft key to enable or disable the “display flash” feedback. If

separated.
11/19/13 (if enabled)
12:46:00 (if enabled)

104.5<tab>lbf<CR> (if presently displaying live readings)

302.5<tab>lbf<CR> (if presently displaying peak readings)

104.5<tab>lbf<tab>302.5<tab>lbf<CR> (if presently displaying dual
mode)

disabled, date and time will not be printed in the selected print format.

enabled, the press of a key causes the display to momentarily flash to give
you a visual feedback that the key was activated.

Zero Choose Zero Key Clears Peak (Yes/No): If YES is picked, then Clear will

clear the peak value.
Set AZT (Div): .5- Automatic Zero Tracking: Set this value for the number

of divisions off of zero for the display to return to zero.
Set Motion Range (Div): 1- Number of divisions that load has to change

for the display to update/refresh.

28 EDXtreme User Instructions

Set Filter- Number of prior samples averaged to determine the displayed
value.

Contr Press this key to adjust the contrast of the LCD display. Press the Up soft

key to lighten the contrast. Press the Down soft key to darken the contrast.
There is a keypad shortcut for increasing and decreasing contrast. While

in normal display mode press Arrow key and F2 simultaneously to
increase contrast. Press Arrow key and F1 simultaneously to decrease
contrast.

Sometimes the individual soft keys are referred to as the F1, F2, F3 and F4 keys as
numbered from left to right.

Blite Press this key to adjust the backlight brightness and sleep timer functions.

Inten- Backlight intensity can be set to a value of 1 - 10. Default backlight

value is 5.

Press Arrow key and F4 simultaneously to increase intensity.

Press Arrow key and F3 simultaneously to decrease intensity

Mode- Select Backlight to operate as always On, always Off or the
backlight can operate from a configurable Timer.

If set to Timer, the operator will be asked to enter the Time in

Seconds, after motion stops that the backlight will shut off.

The next selection will allow the user to configure if motion resets

timer. Choose Yes or No to have motion reset the Timer which

turns off the backlight.

Use of the backlight will affect battery life.

EDXtreme User Instructions 29

4.1.3 Setup--About

The next soft key is the About. The About menu shows an assortment of information
about your Dillon instrument. This can be handy for maintaining calibration,
troubleshooting or determining if the firmware can b e upgraded. Press this and access
the following soft key set (refer to Figure 4.1):

Device Press this to see software revision and dynamometer information.

Dillon suggests that calibration data be recorded and saved.

Calib This soft key access the following soft key set:

O.Load Lists the number of overloads that have occurred since the last calibration.

Points- Press this key to display the calibration loading points. This is

useful information that can be keyed in manually in the event instrument
memory is ever accidentally overwritten or corrupted.

Re-Cal- Will show next re-calibration date and contact detail.
Print- Press this key to transmit all the calibration information available to

a serial printer or computer.

On Time- Actual hours when unit is on.

Zero Lists the current zero point compared to the calibration zero point. If the

zero point has moved significantly, this may indicate a serious overload
has occurred and the instrument should be returned for service.

Ntwrk Lists radio information; the enabled channel and identifier.

30 EDXtreme User Instructions

4.1.4 Setup--Test

The Test functions can help service technicians diagnose your Dillon instrument by
showing information on key internal functions. Ty pically these menus will have
significance only to trained technicians. Y ou may look at these me nus without technical
guidance, but the information may have little meaning, or an error may be reported that
may not exist.

Press this key to access the items described below (refer to Figure 4.1):

Batt Press this key to perform a battery test. This shows the battery level in A-

A-D Press this key to test the A-D section of the EDX. You need to apply force

Disp. Press this key to perform a display test. Stop the test by pressing the ESC

Keys Press this key to perform key tests. Any key pressed will be reflected in the

Comm The serial test is an internally conducted diagnostic which requires a

D counts and approximate voltage. Voltage is not calibrated.

to change the counts and test the unit. The A-D is the electronics portion
that converts analog load cell signal to digital numbers.

key.

display. Press ESC to end the test.

jumper across transmit and receive. This requires a jumper. Press the
following soft key:

4.1.5 Clock

CELL- Press this key to test the wired cell in a loopback test
COM1- Press this key to test COM1 connection..

To perform a COMM test, the unit must be configured to use RS-232
communications.

Setpts This is a future feature!

This test menu allows testing of the enabled and configured set points.

Setpt1- This checks set point #1 operation
Setpt2- This checks set point #2 operation.

Make sure all lock-out & tag-out procedures are followed before testing setpoint
operations.

Enter the present date and time in the following order: Day of Month, Month, Year , Hour ,
Minute, Second.

Use the Num keys to enter the first number and the Adv key to move to the next
number. Press Enter when the desired number is en tered.

EDXtreme User Instructions 31

4.1.6 Setpts

Future Feature!

32 EDXtreme User Instructions

5 EDX Configuration

Force

Force

lbf

lbf

00

Mode

ConfigSetup

Print

Clear

Units

Arrow key

press

ESC key

press

Log

The configuration menu is a group of settings that may be password protected if
desired to prevent operators from making significant system changes. It is used to
configure the following:

l radio network
l resolution
l communication ports
l power up display mode
l units of measure
l power management
l password management
l system default reset

To access the configuration menu, press the Config soft key shown in Figure 5.1.

Figure 5.1 Accessing Config soft key and menu

The display prompts for a password. See Figure 5.2.

Figure 5.2 Password screen

Use the Num keys to enter the first character of the password and the Adv key to move
to the next character . When you are done press the Enter key and the sof t keys shown
in Figure 5.3 become available.

The default password is “0”. If the passwo rd has been changed and forgotten, contact
your Dillon distributor for assistance.

EDXtreme User Instructions 33

5.1 EDX Configuration Menu

Config

Setup Comm Mode Units Power ChPwd Reset Reso

Standard or

Enhanced?

Yes or No?

Immediate result

Enter new

CONFIG

password

Battery Saver

Mode – Yes or

No?

Enable High

Speed A/Dyes or

No?

NO

Enable Auto

Shutdow? Yes or

No?

YES

Select Power-Up
unit of measure;

lbf, kgf, N, Cust

1, Cust 2 or Last

Enable lbf, yes or

no?

Enable kgf, yes

or no?

Enable N, yes or

no?

Enable Custom

1, yes or no?

Enable Custom

2, yes or no?

NO

Select Qty lbfYES Equal custom 1 Custom Label

Select Qty lbf

YES

Equal custom 2 Custom Label

Select Power-Up

Display Mode;

Force, Last, Dual

or Peak

Cell Com 1 Ra dio

Radio Enable or

Disable

Network ID Network NameDisable only

Choose transmit
level, Disable or

RS232

Choose Baud Choose Par ity Choose databits

Choose Mode;

Print Key,

Remote, Poll or

Continuous

See Setup Menu

Shutdown Timer

(min)

Motion Resets
Timer? YES or

NO

Figure 5.3 Configuration Menu

34 EDXtreme User Instructions

5.1.1 Config--Setup

Comm

Cell

COM 1 Radio

Enter

Trans Level: (*Disabled)

Sel

Sel

The first soft key is Setup. Press this and you access the setup menu shown in Figure

4.1. All its features are covered in that section of the manual.

5.1.2 EDX Config--Comm

Press the Comm key to enable or disable wired cell, Com1, and radio communication.

To configure wired cell or serial port:

RS-232 activity consumes more battery power.

1. Press Cell or COM 1.
The following display appears.

2. Select a transmission level using the Sel keys to enable as RS-232 or disable.

Choices are; Disabled (default), RS232. Press Enter to accept the setting.
See note below.

EDXtreme User Instructions 35

The following display appears:

The * indicates which option is currently selected.

3. Select a baud rate using the Sel keys to scroll through the choices. Choices

are 1200, 2400, 4800, 9600 (default), 19200, 38400, 57600, and 115200.
Press Enter to accept the setting.

The following display appears:

36 EDXtreme User Instructions

4. Select a parity value using the Sel keys to scroll through your choices.

Choices are none (default), odd and even. Press Enter to accept the setting.

The following display appears:

Default Serial Communications

Baud Rate = 9600
Parity = None
Databits = 8
Stop bits = 1

There is no option for handshakes. All settings should be None.

5. Select a databit value using the Sel keys to toggle between the two choices; 7

or 8 (default). Press Enter to accept the setting.

The following display appears.

6. Select a mode of communication you want using the Sel keys to scroll through

these choices; Continuous, Poll, Remote and Print Key Only . Press Enter to
accept the setting.

If you choose Continuous, you will be prompted to select a print format
for the transmission and a rate at which you want to send the
transmission.

If you choose Poll you will be prompted to enter a poll character. Enter
the ASCII value of the poll character.

Choose Remote for wireline communications to the Communicator.
Choose Print Key Only to print only when the Print key is pressed.

7. Press ESC to return to the first soft key set of the Configuration menu.

EDXtreme User Instructions 37

To configure radio:

Enter

Radio Mode: (*Enabled)

Sel

Sel

Enter

PowerUp Disp. Mode:

(*Force)

Sel

Sel

1. Press Radio.
The following display appears.

2. Use the Sel keys to enable or disable the radio mo de. If enabled, p ress the

Enter key to proceed.

3. You are asked to enter a Network ID#. This is a unique number (1-255) so the

Communicator only speaks to one instrument at a time without “cross-talking.”
Use the available soft keys to enter a number (1-255), then press Enter to
accept.

4. Key in the network name. This will be to identify each EDXtreme when displayed

on the handheld communicator.

5. Press Enter to return to the first soft key set of the Configuration menu.

5.1.3 Config--Mode

The next menu key is the Mode key . Use this key to choose what display mode is active
upon powerup.

1. Press the Mode key.

2. Select a display mode value using the Sel key to scroll through the choices.

The following is displayed:

Choices are Force(default), Peak, Dual, and Last. Press Enter to accept the
displayed setting.

38 EDXtreme User Instructions

l FORCE - Live force will be displayed
l PEAK - Peak force will be displayed
l DUAL - Live and Peak forces will be displayed
l LAST - The last displayed mode of operation will be displayed.

3. The display returns to the first soft key set of the Configuration menu.

5.1.4 Config--Units

Enter

Peak Capture Rate:

(*100Hz - Normal)

Sel

Sel

The next soft key is Units. Use this item to set the units of measure yo u want available
when you use the Units key in the normal operating mode. This can also assign custom
units.

Custom units are typically used for any of three purposes:

1. To display a unit of measure not found in the standard options, such as ton,

2. To apply a multiplier when multipart line systems or other static line

3. To compensate for local gravitational differences. There are variances in

tonne, dyne, or KIP.

arrangements are used. For example, if a 4-part line is used, the dynamometer
at the dead end can display approximate total weight by using a multiplier of 4.

It is critical that the operator understands the relationship between the
dynamometer and custom unit. For example, assume a custom unit of kg is
entered where 1 kg = 5 kgf (as seen at the dynamometer). The operator could
become confused, think that a 1000 kg display means that there is still 4000 kg
of capacity remaining.

gravity throughout the world. If used as a scale, variances due to gravitational
differences can be handled by having the instrument calibrated on-site with
certified dead weights or by using the custom units. Simply divide the
gravitational constant at your location by 9.80665 m/ss (or 32.1741 ft/s2) and
use this as the multiplier entry. A less accurate alternative: If the constant is
not known, lift a weight of known mass close to the capacity of the instrument.
In enhanced resolution mode, observe the reading. Divide the actu al by the
observed reading and use this as the multiplier entry.

5.1.5 Config--Power

The next soft key is the Power key. Use this to set power management features.

Be aware that 1kHz - High Speed mode will consume more battery power.

1. Press the Power key.
The following is displayed:

2. Select a Peak Capture Rate using the Sel key to scroll through the choices.

Choices are 100Hz - Normal (default), 1kHz - High Speed, and 10Hz - Battery
Saver. Press Enter to accept the displayed setting.

EDXtreme User Instructions 39

3. Enable Auto-Shutdown screen will be displayed.

Enable Auto-Shutdown?
(Yes)

No Yes

Shutdown Tim er
(min): 10_

Enter

Num

Num

Adv

Auto-Shutdown powers off the instrument automatically. The instrument
can be programmed for a fixed operating time or programmed to shut
down after a period of inactivity

Powering the instrument off regularly allows the batteries to partially recover and
maximizes energy extractions from the batteries.

4. Select Yes or No and the following screen will be displayed..

Timer reflects the period required to pass before Auto-Shutdown
activates.

5. Use the Num keys to enter the first number and the Adv key to move to the next

number of the timer value. Pre s s En ter when the desire d timer va lue is
entered.

Key presses reset the timer . Characters received through the serial port also reset the
timer.

40 EDXtreme User Instructions

The following screen is displayed:

Motion Resets Timer? (Yes)

YesNo

6. Select Yes if you only want the instrument to automatically shut down when

5.1.6 Config--ChPwd

The next soft key is ChPwd. Use this to change the password used to access the
configuration menu.

there is inactivity . Select No if you want the instrument to power down after the
timer counts down, regardless of any activity.

IMPORTANT: Changing the password denies access to this menu without entry
of the new password. Contact your Dillon distributor if you lose your password.

5.1.7 Config--Reset

The last soft key in this set is the Reset soft key. Use this to reset the system to its
factory default settings.

This concludes the Configuration menu section.

5.1.8 Config--Reso

Reso stands for resolution. Resolution is the value by which the EDX displays
increments. Press this key to set the unit to standard (1000 divisions) resolution or
enhanced (5000 divisions) resolution. For example: 10,000 lbf would count by

Stan dard re solution may have 10 00 or 1250 d ivisions. Enhan ced resolution may ha ve
4000 or 5000 divisions. This follows normal display increment practice of ch anging by
1, 2, 5 or a multiple or submultiple of those numbers (e.g. 10, 20, 50, .1, .2, .5, etc.)

10 lbf (10,000 lbf/1000 divisions = 10 lbf) in standard resolution
2 lbf (10,000 lbf/5000 divisions = 2 lbf) in enhanced resolution

EDXtreme User Instructions 41

6 Communicator Operation

Force

Force

lbf lbf

00

Clear

Config

SetupPrint Z.AllUnits UZ.All

Clr.All

Arrow key

press

The Dillon Communicator is a remote display and control module designed to work with
the EDXtreme. It can be connected by wire or can communicate by radio if both the
Communicator and EDXtreme are equipped with optional radio boards.

The Communicator may simultaneously view and control 15 dynamometers at one
time. Each is monitored individually by assigning unique numeric identifiers (1-15) to
each (addresses).

Several Communicators may operate in the same airspace if they are on different
channels.

Use the UP, , and DOWN, , arrow keys on the Communicator to scroll
through the displays of all active EDXs and a total screen.

For best performance always have different network identifi ers (1-15) for EDXtremes
within the same network and use different channels for systems operating anywhere
close to one another.

Since most functions are identical, you should refer to the EDXtreme section for
comprehensive explanation and the Communicator’s section will highlight differences
that exist.

The Communicator is designed to be similar in layout and function to an EDXtreme to
make operation easy and intuitive. The main screen appears as it does on the
EDXtreme except that the Mode soft key has been blanked. This has an actual hard
key on the remote.

6.1 Powerup Display

An example of a Communicator’s powerup display is shown below:

The annunciators shown above appear on the Communicator display. They show
battery level for the Communicator (right side pair) and the active EDXtreme (left side
pair).

42 EDXtreme User Instructions

There are three soft keys on the first display and four on the second display. The soft

Setup

PtFmt Misc About Test

Batt Disp Keys Comm Ntwrk

Cell Com 1

Press KEY to test.
Press ESC key to

exit

Run display test

View Battery

Voltage and temp.

About

Display Device

info, SN, FW and

PN

Flash Contr BLite

Inten Mode

Selected Backlight
ON, OFF or Timer

operation

If Timer enabled

then: Enter time in

Seconds

Choose Motion

Reset Timer: YES

or NO

Choose backlight

intensity: 1- 10

Adjust Contrast

Up or DOWN

Enable Key Blink/:

YES or NO

Choose default

print format: 1 - 5

Run network test

Continued on
the next page

Date/Time

(Enabled,
Disabled)

key functions are described below:
Units Changes the displayed unit of measure. Each press advances the display

through this sequence; lbf, kgf, N, custom 1, custom 2.

Print Outputs serial data to peripheral devices attached to COM 1.
Clr.All Clears the peaks on all EDXs currently in communication with the remote.
Clear Clears the current peak value of the active EDX.
UZ.All Resets all EDXs to calibration zero refere nce point.
Z.All Zeros all EDXs currently in communication with the remote.
Setup Accesses the Setup menu shown in Figure 6.1.
Config Accesses the Config menu shown in Figure 6.3.

6.2 Communicator Setup Menu

The Communicator Setup menu can be accessed using the softkey or the Remote
Setup hardkey. Press the right Arrow key to access the Setup menu softkey.

Figure 6.1 Communicator Setup Menu

EDXtreme User Instructions 43

Clock

Setpts

Future feature

Setpt1 Setpt2

Set setpoint mode:

Disabled, Invert

Band, Band,

Inverted, Enabled

Setpoint Activate?
Enter weight value

Setpoint

Deactivate? En ter

weight valu e

Set setpoint mode:

Disabled, Invert

Band, Band,

Inverted, Enabled

Setpoint Activate?

Enter weight value

Setpoint

Deactivate? En ter

weight valu e

Enter Day of

month

Enter Month

Enter year

Enter Hour

Enter Minute

Enter Seconds

From previous page

Figure 6.2 Communicator Setup Menu Continued

Ptfmt Select from print formats 1-7. See Communicator Print Formats on page

48.

Date/Time If enabled, date and time will print for the selected print

format. If disabled, date and time will not be printed in the
selected print format.

Misc Lets you setup the following items:

Flash Use this to enable the visual confirmation of keystrokes. Display

will flash on keystrokes if enabled.

Contr Use this to adjust the contrast of the Communicator display.

Follow onscreen prompts for directions.

Contrast shortcut

There is a keypad shortcut for increasing and decreasing contrast. While in normal
display mode press Arrow key and F2 simultaneously to increase contrast. Press

44 EDXtreme User Instructions

Arrow key and F1 simultaneously to decrease contrast.

Blite Use this to adjust the intensity and mode of the optional

backlight. Intensity adjusts the brightness of the backlight. Using
Mode you can set the backlight to OFF, ON, or TIMER. If you
select TIMER, the backlight will shut off after a configurable
period of time (in seconds), without a keystroke. You are also
given the option of choosing if motion will reset the backlight
timer to start counting again.

Backlight intensity shortcut
Press Arrow key and F4 simultaneously to increase intensity. Press Arrow key and
F3 simultaneously to decrease intensity.

About Press this soft key to see the following information:

l Communicator Serial Number
l Firmware part number
l Revision level of software

Press ESC repeatedly to return to normal operation. If you have made changes you will
be prompted to save the changes. Press the Yes soft key to save the changes and
return to normal operation. Press the No sof t key to disrega rd any change s made an d
return to normal operation. Press the Cancel soft key to return to the Setup menu
screen.

Test Lets you test the following items:

Batt Pres s this to check the battery condition. Display shows voltage

condition of the batteries.

Disp Press this to perform a display test. Press any key to stop the

test.

Keys Press this key to test individual key function. Press ESC to stop

the test.

Comm Press this key to perfor m LOOP/NOLOOP tests on CELL. Pr ess

ESC to return to Test soft key display. CELL must be enabled

and configured to RS232 in Config menu to test.

This completes the Setup menu description.

EDXtreme User Instructions 45

6.3 Communicator Config Menu

Setup Com m Mode Units Power ChPwd Reset

Yes or No?

Immediate result

Enter new

CONFIG

password

Select Power-Up

unit of measure;

lbf, kgf, N , C 1, C 2

or Last

Enable lbf, yes or

no?

Enable kgf, yes or

no?

Enable N, yes or

no?

Enable Custom 1,

yes or no?

Enable Custom 2,

yes or no?

No

Se lec t Q ty lb fYes Equal custom 1 C ustom Label

Sele c t Qty lb f

Yes

Equal custom 2 Custom Label

Selec t P o w e r-Up

Display Mode;

Force, Peak, M-

Force, M-Peak,

Last

Com 1 Radio

Radio Enable or

Disable

Number of

Extremes in

Network

Address for

Extreme

Choose transmit

level, Disable or

RS232

Choose Baud Choose Parity C hoose databits

Choose Mode;
Prin t Key Only ,

Poll or Continuous

Choose transmit

level, Disable or

RS232

Choose Baud Choose Parity C hoose databits

See Setup Menu

Config

Cell

Peak Capture
Rate: 100Hz–
Normal, 10Hz­Battery Saver,

Enable Auto

Shutdow? Yes or

No?

Shutdown Timer

(min)

The configuration menu, shown in Figure 6.3, allows you to set the items described
below. Press the right Arrow key to access the Config menu softkey . Press the Config
soft key to enter the menu. Accept the user password displayed (default is 0) or your
password if it has been customized. Press the Enter soft key to accept the password
and access the menu.

46 EDXtreme User Instructions

Figure 6.3 Communicator Config(uration ) menu

Comm Choose to set up the following parameters for each Comm port:

baud (default = 9600)
parity (default = none)
databits (default = 8)
mode (default = Print key only) Other choices: Continuous and Poll.

If you choose Continuous you must pick a format (see Communicator

Print Formats on page 48) and a broadcast rate (choices are 1, 2, 5 or

10 Hz)

If you choose Poll you must c hoose a po ll character ( any ASCII Mode

Press this to set the display mode that will be active upon power-up.

To Configure Radio:

1. Press the Radio key.

2. Use the Sel key to enable or disable the radio mo de. If enabled p ress the

Enter key to proceed.

3. You are asked to key in the NUMBER OF EDXTREMES IN NETWORK. 0 =

AUTO (0-15): 0. 0 is the default value.

3a. If you enter 0, the Dillon communicator will automatically connect to each

EDXtreme in the area without configuring each unit.

3b. If you have more than 1 system in the same airspace and want each system to

operate independently, then each system will need to be configured separately
with their own Network ID#.

To Configure a system for independent RF operation:

1. Key in the number or EDXtremes that will be communicating on this network.

NUMBER OF EDXTREMES IN NETWORK 0 = AUTO (0-15)

2. Key in the address for EDXtreme 1. Must be the same number as the

EDXtreme you are trying to communicate to. (Each EDXtreme must have a
different address.)

3. Repeat steps 1 and 2 for each EDXtreme.

4. Press ESC repeatedly to return to normal opera tion. If any ch anges where

made, you will be prompted to save changes. Press YES soft key to save the
changes and return to normal operation. Press the NO softkey to disregard
any changes made and return to normal operation.

Units Press this key to set the following:

Choice of power-up unit of measure
Enable or disable lbf, kgf, N, custom unit 1 and 2

Power Press this to set the following:

Enable Auto-shutdown (Y/N)
Shutdown Timer (set minutes before idleness causes unit to shut off)

ChPwd Press this to change the Config menu password.
Reset Press and you are given the choice of resetting the Communicator to its

factory defaults.

EDXtreme User Instructions 47

6.4 Communicator Print Formats

Press the Ptfmt soft key to select the print format that will be sent from the
Communicator on Com 1 to a peripheral printer when you press the Print soft key.
Choose from the formats below. Data sent is shown below. The default is format #1.

Format #1 Current displayed value only (peak or live force) plus unit of

measure on the active EDX only.
11/19/13 (if enabled)
12:46:00 (if enabled)

104.5 lbf (live force example)

or

302.5 lbf (peak force example)

Format #2 Live force value plus unit of measure on 1st line and

Peak force and unit of measure on 2nd line for active EDX only.
11/19/13 (if enabled)
12:46:00 (if enabled)

104.5 lbf

302.5 lbf

Format #3 Live force value plus unit of measure on 1st line and

Peak force and unit of measure on 2nd line with descriptive
prefixes on each line for active EDX only.

11/19/13 (if enabled)
12:46:00 (if enabled)
Force 104.5 lbf

Peak 302.5 lbf

Format #4 Fixed position output for active EDX only. Works well with RS-232

utilities, such as WedgeLink, for parsing into a spreadsheet such
as Microsoft Excel.

Excel A B C D

1 104.5 lbf Date Time
2 302.5 lbf Date Time

Fixed characters.

Position Description

1-8 Live force number

48 EDXtreme User Instructions

Position Description

10-16 Displayed unit of measure (up to 7

characters)
18-25 Peak force number
27-33 Displayed unit of measure (up to 7

characters)

9,17,26 Commas

34 Carriage Return

Example 1:

<sp><sp><sp>104.5,<sp><sp><sp><sp>lbf,<sp><sp><sp>302.5,<sp><sp><sp><sp>lbf<CR>

Example 2 (custom unit)

<sp>140000.,<sp><sp><sp><sp><sp>kg,<sp>165450., ,<sp><sp><sp><sp><sp>kg<CR>

This would yield (shown in courier):

111111111122222222223333333333444444444455555555

123456789012345678901234567890123456789012345678901234567

104.5, lbf, 302.5, lbf<CR>

140000., kg, 165450., kg<CR>

EDXtreme User Instructions 49

Format #5 Live force, unit of measure, peak force, unit of measure for active

EDXtreme only. All tab separated.
11/19/13 (if enabled)
12:46:00 (if enabled)

104.5<tab>lbf<CR> (if presently displaying live readings)

302.5<tab>lbf<CR> (if presently displaying peak readings)

Format #6 Cell #, description, live force, unit of measure for all active EDXs

plus a total.
Example:
Cell<tab>Description<tab>Live Force<tab>Units<CR>

11/19/13 (if enabled)
12:46:00 (if enabled)
1<tab>North<tab>104.5<tab>lbf<CR>

2<tab>South<tab>4801<tab>lbf<CR>
Total<tab><tab>4905.5<tab>lbf

Format #7 Outputs print format #6 plus peak values for all EDXs.

50 EDXtreme User Instructions

7 General Information

7.1 Changing Batteries

7.1.1 EDXtreme

T o replace discharged batteries, unscrew the battery compartment cap on the right side
of the dynamometer. Remove the two C cells and replace them with the + poles
inserted first.

If the spring in the cap becomes detache d, you can reattach it by aligning the large end
over the counterbored hole and turning the spring co unterclockwise while p ushing the
spring into the hole. The spring will work into the recess and be self-retained.

7.1.2 Communicator

The Communicator uses 4 AA batteries. Refer to the instructions below for battery
replacement.

1. Remove the black battery cover from the bottom of the communicator.

2. Press the tab of the gray battery box.The battery box will pop out slightly. Pull
on the box to remove it from the Communicator.

EDXtreme User Instructions 51

3. Place the battery box on a stable surface and remove the securing screw with
a #1 phillips screwdriver.

4. Remove the batteries (with a screwdriver if necessary) and replace with new
AA batteries. Be sure to observe polarity when installing new batteries.

5. Place the cover back on the battery holder and tighten the securing screw. Do
NOT over tighten!

52 EDXtreme User Instructions

6. Push the battery holder back into the bottom of the communicator.Place the

7.2 Batter y Life

The time required between battery changes can vary with usage, functions enabled,
temperature, duration of use and recovery time, display update rate, b attery grade and
more.

black battery cover back on the bottom of the Communicator.

7.3 Care

CAUTION: Remove batteries from instrument when using the external AC
power supply.

To maximize battery life:

l Disable radio if not being used. Even if an optional radio board is not

installed, the software will run, if enabled.

l Disable other functions such as RS-232 and backlight.
l Warm environments result in longer battery life over cool environments.
l Use high quality alkaline batteries. Do not use rechargeable batteries.
l Turn off instrument when not in use. Alkaline batteries partially recover when

the instrument is off.

The EDXtreme is built to be rugged and endure typical industria l and commerc ial use.
It is still, however, a precision instrument that should be treated with care. Store the
instrument in its carry case with power off. Remove batteries if not being used.

EDXtreme User Instructions 53

7.4 Radio Information

The radio technology used in the radio equipped EDXtre me and Communicator is a 2.4
GHz digital spread spectrum system designed for communications reliability. Radio
operation and the performance attained can be difficult to predict and will vary with
environment and conditions. There are locations where radio use is impractical or even
impossible.

Tips for best performance:

l Keep the Communicator and EDXtreme as close as possible together.
l Keep metal and other dense objects as far from the instruments as possible .
l Normally the higher that both the EDXtreme and Communicator are above

the ground, the better the performance and range will be.

Many things can degrade radio signals, such as brick walls, metal re inforced concrete,
machinery and even wiring within walls. Other systems such as wireless networks and
cordless phones may degrade or interfere with operation of the Dillon radio-equipped
system. As an FCC approved instrument on a license-free radio band, the instrument
must accept interference received from other devices that share the same frequency
and airspace. If other systems are colliding, it is best to isolate the device(s) that cause
the interference and then take steps to eliminate the problem which may include
relocation, conditional operation or retirement of the interfering device.

7.5 Installing Spacers

High capacity dynamometers with shackles of 50,000 lbf/20000kgf capacity and up,
use spacers, shown in Figure 7.1, to insure proper centering of the dynamometer for
performance and safety reasons.

Do not use the dynamometer with shackles if the spacers are no t installed. The ED X
design incorporates an innovative method to retain these spacers, if desired, to ease
shackle installation.

Figure 7.1 Spacer

The finish on your parts may vary from the ones shown in these photos.

54 EDXtreme User Instructions

Place spacer on a solid surface and use a hammer to start the roll pins into the two
small spacer holes. See Figure 7.2.

Figure 7.2 Inserting Roll Pin

Insert through matching holes in dynamometer body. Lay the dynamometer on the
spacers on a solid surface with the roll pins protruding from the top. See Figure 7.3.

Figure 7.3 Roll Pins Extending Above Dynamometer Body

Position the holes of the second spacer over the holes and t ap spacer into position. See
Figure 7.4.

Figure 7.4 Placing Second Spacer on Roll Pins

A punch sized slightly smaller than the holes in the spacer may be help ful. The spacers
should “sandwich” the dynamometer body, but should not be drawn completely tight.

Remove the four large circular foam plugs from the carry case and it can continue to
be used with the spacers attached.

EDXtreme User Instructions 55

8 Common Configurations

EDXtreme being used stand-alone (no RS-232 or Communicator remote)
Key Settings (EDXtreme):

COM1 Trans Level – Disabled
CELL Trans Level – Disabled

EDXtreme connected to a computer

Key Settings (EDXtreme):

CELL Trans Level – RS-232 (all other parameters should agree with peripheral
such as baud, data bits & parity)
COM1 Trans Level – Disabled

Communicator connected to one EDXtreme by wire on CELL port

Key Settings (EDXtreme and Communicator):

COM1 Trans Level – Disabled
CELL Trans Level – RS-232
baud – 9600
parity – none
databits – 8
Mode - Remote (EDX only)

Communicator talking to one EDXtreme by radio

Key Settings (Communicator):

COM1 Trans Level – Disabled or RS-232
RADIO Trans Level – Enable
Number of EDXtremes in the Network (0-15): 1 (Setting to 0 will allow automatic
setup and displays all EDX’s in the area)
Address of EDXtreme 1: 1

Key Settings (EDXtreme):

COM1 Trans Level – Disabled
RADIO Trans Level – Enable
Network ID (1-255): 1 (must be unique value of each EDX)
Network Identifier: (enter characters or digi t s to identify this specific EDX) (most
useful if multiple EDXs are networked to one Co mm u nic at or )

Communicator talking to four EDXtremes by radio

Key Settings Communicator

COM1 Trans Level – Disabled or RS-232
RADIO Trans Level – Enable
Number of EDXtremes in the Network (1-15): 0 (Setting to 0 will allow automatic
setup and displays all EDX’s in the area)
Addresses for EDXtreme 1: 1
Addresses for EDXtreme 2: 2
Addresses for EDXtreme 3: 3
Addresses for EDXtreme 4: 4

Key Settings (EDXtreme 1):

COM1 Trans Level – Disabled
RADIO Trans Level – Enable
Network ID (1-255)
Network Name: (example EDX 1)

56 EDXtreme User Instructions

Key Settings (EDXtreme 2):

COM1 Trans Level – Disabled
RADIO Trans Level – Enable
Network ID (1-255)
Network Name: (example EDX 2)

Key Settings (EDXtreme 3):

COM1 Trans Level – Disabled
RADIO Trans Level – Enable
Network ID: (1-255)
Network Name: (example EDX 3)

Key Settings (EDXtreme 4):

COM1 Trans Level – Disabled
RADIOTrans Level – Enable
Network ID: (1-255)
Network Name: (example EDX 4)

EDXtreme User Instructions 57

9 Troubleshooting

Problem Possible Cause Solution

EDX powers on momentarily
and turns off

EDX does not power on Low battery

Display is completely dark Display contrast too dark Hold the Arrow key down while pressing the F1 key several times to

EDXtreme does not appear
accurate

Radio communication
intermittent

Low battery
Bad keypad

Bad keypad
Batteries installed

backwards or no spring
contact

Software reset Remove battery cap & reinstall after one minute. Attempt to turn power on

Display contrast too light Hold the Right Arrow key down while pressing the F2 key several times to

EDX PSU Power Supply Remove Power Supply and install batteries to see if the EDX or

Check installation &
system

Local gravitational
variances

Check repeatability Place EDX in low-resolution mode. Lift an arbitrary weight several times

Compare against a
reference load.

Low batteries. Distance
is excessive or dead­radio pocket

Excessive radio noise or
interference in
environment

Replace with high quality alkaline batteries. Do not use rechargeable
batteries.
Have unit serviced.

Replace with high quality alkaline batteries. Do not use rechargeable
batteries.
Have unit serviced.

Insure that positive terminals of both batteries (nub) face inward –
towards the black cap. Check that spring is attached to the battery cap.

again.

increase the display contrast. If nothing occurs, release both keys. Press
the power button and try again.

Communicator II will power up. Return EDX PSU to factory for repair/
troubleshooting.

decrease the display contrast.
Insure that shackles are in good working condition and aligned straight.

Verify system is applying force directly through the dynamometer with no
off center or torsional loads being applied to the instrument.

If being compared against dead-weights, check your local gravitational
constant. Use custom units to compensate or calibrate on-site.

as close to capacity as possible. Record each weight reading. Do the
readings differ from each other? Calculate the standard deviation of the
readings using a spreadsheet such as Microsoft Excel. See if the
deviation is greater than 0.1% of the instrument capacity.

Place EDX in low-resolution mode. Apply a known load near instrument
capacity. Check calibration date.

Bring remote closer to dynamometer. Allow several seconds to retrain.

Remove dynamometer and remote from the environment. Attempt
communications in an area free of local radio signals.

58 EDXtreme User Instructions

Problem Possible Cause Solution

Radio communications not
working at all

Remote reading changes to
dashes

Display locks up on
DILLON marquee

Dead batteries. Distance
is excessive, dead radio
pocket

Operating channels mis­matched

Excessive radio noise or
interference in
environment

Low batteries, lost
communications

Poor connection
between EDX and
Communicator

Bring remote closer to dynamometer. Allow several seconds to retrain.

Remote and link must be on the same operating channel. See EDXtreme
and Communicator configurations of COM1 for radio (under Comm menu)
and Common Configurations.

Remove dynamometer and Communicator from the environment. Attempt
communications in an area free of local radio signals. See Radio
Information section of the manual.

See steps above for improving communications.

Remove batteries from EDX and Communicator , replace them and power
up.

EDXtreme User Instructions 59

10 Weighing and Force Measurement Practices

The basis for all electronic force measurement or weighing is measurement of stress
in a loadcell body . T o obtain optimal results it is necessary to establish a few basic rules,
otherwise the effect may be a nonlinear or non-repea t able re spon se. Read an d follow
these tips and see the illustrations on the next page.

10.1 Load Centering

For accurate performance the force acting on the unit
must be in line with the unit. Centering the load is
accomplished by using the shims on each side of the
load cell so that it is centered on the shackle pin. See
the illustration at right. The 50,000 lbf (20000 kgf) and
higher EDXtremes also include spacers supplied with
shackles.

10.2 Alignment

Insure shackles are oriented parallel with the
instrument. Apply load in the center of the shackle bow.

10.3 Proper Pin Fit

A proper fitting pin is important in order to generate an
even stress distribution and avoid yield stresses.

To achieve published accuracy you must use the shackle pins and centering
spacers provided by Dillon.

10.4 Torque and Bending

Torque and bending should be avoided. Use swivels on the lifting wire for anti-torque
and avoid side forces.

10.5 Cer tified Gear

Certified shackles and lifting gear should always be used in accordance to local laws
and federal legislation. Insure all hardware, fittings and line used to susta in the load are
properly sized and rated for the installation. Have the system evaluated by a qualified
engineer if any question or uncertainty exists.

60 EDXtreme User Instructions

10.6 Good Force Measurement Practice

EDXtreme User Instructions 61

11 Specifications

11.1 Dynamometer Specifications

Enclosure: Designed to NEMA4X/IP55. Suitable for continuous outdoor use.
Accuracy: 0.1% of capacity up to EDX-50T.*

0.3% of capacity for EDX-75T and above.*

Repeatability: 0.1% of capacity up to EDX-50T.*

0.3% of capacity for EDX-75T and above.*
* Normal resolution mode with Dillon provided shackles.

Proof Load: 150% of capacity up to EDX-75T.

110% of capcity EDX-100T and above.

Ultimate Overload: See table on page 64.
Safe Overload: 200% of capacity
Body Protection: Aluminum and alloy steel capacities are powder coated.
Bearings: Unmatched repeatability attained by needle bearings in shackle pin holes up to EDX-5T.

Shackle pin acts as inner race.

Shackles: Forged industry standard anchor shackles. Models up to EDX-5T use precision machined

shackle pin. Higher capacities use bar stock pin.

Display: 128 x 64 dot-graphic LCD display shows up to 6 digits 1.0” (26 mm) high plus annunciators and

softkeys. Digits are .11 inches (3 mm) thick for unmatched readability.

Display Update Rate: 2 times per second.
Peak Capture Rate: 10/100/1,000 Hz
Connector: Recessed sealed connector may be used for serial communications or connection to a

Communicator II remote.

RS-232
Communication:

Calibration: Traceable to the National Institute of Standards and Technology. Certificate included with curve

Battery Life: Stand alone EDXtreme with no radio and no backlight lasts up to 400+ hours. 40 hours

Operating
Temperature:

Included with
Instrument:

Options: Shackles. Radio communications.
Approval: CE

Print or extract data easily. Continuous output can drive a scoreboard. Configurable poll
character.

of readings. Passes only with three consecutive confirming runs, with all points in specification.

continuous with Radio Link System. Use with two C-Cell alkaline batteries. (When using
backlight, battery life will be reduced, depending on intensity.)

-4° F to 158° F (-20° to 70° C)

All include certificate of calibration, manual and batteries. Plastic carry case included for EDX­1T to EDX-50T. Higher capacities include rugged plywood storage crate. Instruments with
shackles include centering spacers (EDX-20T & up) and shackle storage crate (EDX-20T to
EDX-75T). Display backlight.

62 EDXtreme User Instructions

11.2 Communicator II Specifications

Enclosure:
Instrument Size:
Accuracy:
Display:
Battery Life:
Operating Temperature:

Connectors:

RS-232 Communication:

Included with Remote:

Accessories:

Approval:

Designed to NEMA 3 / IP54 with optional sleeve. Suitable for protected outdoor use.

9.5 x 5.0 x 2.5 inch (241 x 127 x 64mm).
Not applicable. Only sends and receives digital information.
128 x 64 dot-graphic LCD display can show full readings up to 5 instruments.
Up to 40 hours continuous radio using (4) AA alkaline batteries.

-4° F to 158° F (-20° to 70° C)
Sealed connectors may be used for serial communications and wired connection to an

EDXtreme dynamometer.
Print or extract data easily. Continuous output can drive a scoreboard. Configurable poll

character.
Carry case and batteries

Rubberized case protector sleeve. Remote wall mount bracket. Serial and remote cable
assemblies.

CE

11.3 Radio Specifications

FCC Certified: For unlicensed low power devices. No radio licensing or permits required

for normal operation.* (In the US and Canada. Check local ordinances in
other countries.)

Frequency: ISM 2.4 GHz frequency band operates between 2.4 to 2.4835 GHz.
Output Level: 10 mW (10 dBm)
Display Update Rate: 1 time per second.
Number of Links Remote Can Control: Up to 15 addresses.

Configuration Address: Automatic and configurable.
Antenna: Integral antenna.
Range: Open-air range up to 600 feet, line-of-sight. Indoor range dependent

upon environment with 300 feet common. Low power radio systems are
dependent upon interference levels from other radio systems and
environmental conditions. Radio devices are not suitable for all
applications.

EDXtreme User Instructions 63

11.4 Capacity and Resolution

Model* Capacity x Resolution (normal/enhanced) Overload† Construction

EDX–1T (EDX-2.5K) 2,500 lbf x 2/0.5 1,000 kgf x 1/0.2 10,000 N x 10/2 700% Aircraft-quality

2024 aluminum
EDX–2T (EDX-5K) 5,000 lbf x 5/1 2,000 kgf x 2/0.5 20,000 N x 20/5
EDX–5T (EDX-10K) 10,000 lbf x 10/2 5,000 kgf x 5/1 50,000 N x 50/10
EDX–10T (EDX-25K) 25,000 lbf x 20/5 10,000 kgf x 10/2 100,000 N x 100/20 500% Aircraft-quality

E4340 alloy steel
EDX–20T (EDX-50K) 50,000 lbf x 50/10 20,000 kgf x 20/5 200,000 N x 200/50
EDX–50T (EDX-100K) 100,000 lbf x 100/20 50,000 kgf x 50/10 500,000 N x 500/100
EDX–75T (EDX-160K) 160,000 lbf x 100/50 75,000 kgf x 50/20 — 400% Aircraft-quality

E4340 alloy steel
EDX–100T (EDX-220K) 220,000 lbf x 200/50 100,000 kgf x 100/20 —
EDX-150T (EDX-330K) 330,000 lbf x 200/100 150,000 kgf x 100/50 —
EDX-250T (EDX-550K) 550,000 lbf x 500/200 250,000 kgf x 200/50 —

*Model number in parenthesis shows U.S. convention for describing capacities.
† Ultimate overload protection rating.

11.5 EDX PSU Power Supply Specifications

Enclosure Designed for indoor use
Input Voltage 100-240 VAC 50-60Hz, 0.55A
Output Voltage 5 VDC
Operating Temperature -4 F to 158 F (20 to 70 C)
Connector Sealed connector to be used with EDXtreme or Communicator II
Approval CE

64 EDXtreme User Instructions

AUTHORIZED DISTRIBUTORS
Ask the experts. Dillon distributors offer complete

service capabilities from application assistance to
sales and product support. Their experienced
representatives are the most knowledgeable
experts that you will find in the force measurement
industry. We recommend that you consult these
capable specialists for all of your measurin g needs.

a division of
Avery Weigh-Tronix

1000 Armstrong Drive
Fairmont, Minnesota U.S.A.

Toll-Free: [phone]
Phone: [phone]
Fax: [phone]
www.dillon-force.com