Diamond CC6500 User Manual

5 (1)

DIAMOND

P R O D U C T S

CONCRETE SAW PARTS LIST

MODEL

CC6500

(Revised 6-1-2001)

Part #: 1800272

! WARNING: Do not exceed blade speed (RPM) shown for each blade size. Excessive blade speed could result in blade breakage and serious personal injury!

CC6565 RPM CHART

BLADE

BLADE

 

ENGINE

ENGINE

GOVERNOR

BELT

FLANGE

MAX CUT

SIZE

RPM

SHEAVE

SHEAVE

RPM

HOLE

SIZE

SIZE

DEPTH

14"

2,900

4.12"

4.00"

3,000

10

3VX560

4-1/2"

4-5/8"

20"

2,450

4.50"

4.00"

2,750

9

3VX560

4-1/2"

7-5/8"

26"

1,950

4.50"

4.00"

2,200

6

3VX560

4-1/2"

10-5/8"

30"

1,575

5.60"

4.00"

2,200

6

3VX560

6-1/4"

11-3/4"

36"

1,425

5.60"

4.00"

2,000

5

3VX560

6-1/4"

14-3/4"

42" *

1,050

7.60"

3.65"

2,200

6

3VX710

8"

16-3/4"

48" *

960

7.60"

3.65"

2,000

5

3VX710

8"

19-3/4"

Ø

 

 

 

 

1

 

 

 

 

 

Ø

Ø

 

X

 

 

 

 

 

 

 

 

Ø

 

 

 

 

 

 

12

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CC6560 RPM CHART

BLADE

BLADE

BLADESHAFT

ENGINE

ENGINE

BELT

FLANGE

MAX CUT

SIZE

RPM

SHEAVE

SHEAVE

RPM

SIZE

SIZE

DEPTH

20"

2,425

4.50"

3.65"

3,000

3VX500

4-1/2"

7-5/8"

26"

2,025

4.50"

3.65"

2,500

3VX500

4-1/2"

10-5/8"

30"

1,650

5.60"

4.00"

2,300

3VX530

6-1/4"

11-3/4"

36"

1,425

5.60"

4.00"

2,000

3VX530

6-1/4"

14-3/4"

Ø

 

 

 

 

 

 

 

 

 

Ø

Ø

 

X

 

 

 

 

 

 

 

Ø

 

 

 

 

 

 

 

X

 

 

 

 

 

 

 

CC6530E / CC6540E RPM CHART

BLADE

BLADE

BLADESHAFT

MOTOR

MOTOR

BELT

FLANGE

MAX CUT

SIZE

RPM

SHEAVE

SHEAVE

RPM

SIZE

SIZE

DEPTH

20"

2,450

4.12"

5.60"

1,800

3VX560

4-1/2"

7-5/8"

26"

2,000

4.50"

5.00"

1,800

3VX560

4-1/2"

10-5/8"

30"

1,700

5.00"

4.75"

1,800

3VX560

6-1/4"

11-3/4"

36"

1,400

5.30"

4.12"

1,800

3VX560

6-1/4"

14-3/4"

42" *

1,075

6.90"

4.12"

1,800

3VX710

8"

16-3/4"

48" *

1,075

6.90"

4.12"

1,800

3VX710

8"

19-3/4"

Ø

 

 

 

 

 

 

 

 

 

Ø

Ø

 

X

 

 

 

 

 

 

 

Ø

 

 

 

 

 

 

 

X

 

 

 

 

 

 

 

* For Reference Only (Must have Frame Extension Kit to Convert)

CC6565 Gas Saw Controls Legend

1

Volt Meter

12

Spotlight Switch (Optional)

2

Oil Pressure Gauge

13

Water Pump Switch (Optional)

3

Hour Meter

14

Emergency Stop Button

4

Choke Control

15

Handle Lock Knobs

5

Vernier Throttle Control

16

Speed Control Lever

6

Ignition Switch

17

Lower Pushbutton

7

Pre-Cleaner

18

Raise Pushbutton

8

Air Cleaner Restriction Indicator

19

Fuel Tank Cap

9

Depth Stop Knob

20

Transmission Engagement Lever *

10

Cutting Depth Indicator

21

Transmission Engagement Lever **

11

Water Safety Switch (Optional)

22

Lowering Speed Metering Valve (Optional)

*For Eaton Transmission Only

**Optional for Sundstrand Transmission Only

CC6560 Diesel Saw Controls Legend

1

Engine Temperature Gauge

13

Spotlight Switch (Optional)

2

Ignition Switch

14

Water Pump Switch (Optional)

3

Alternator Light (Orange)

15

Emergency Stop Button

4

Oil Temperature Light (Red)

16

Handle Lock Knobs

5

Oil Pressure Light (Green)

17

Speed Control Lever

6

Vernier Throttle Control

18

Lower Pushbutton

7

Blade Tachometer / Hour Meter

19

Raise Pushbutton

8

Pre-Cleaner

20

Fuel Tank Cap

9

Air Cleaner Restriction Indicator

21

Transmission Engagement Lever *

10

Depth Stop Knob

22

Transmission Engagement Lever **

11

Cutting Depth Indicator

23

Lowering Speed Metering Valve (Optional)

12

Water Safety Switch (Optional)

 

* For Eaton Transmission Only

 

 

 

** Optional for Sundstrand Transmission Only

CC6500E Electric Saw Controls Legend

1

Hour Meter

10

Water Pump Switch (Optional)

2

Amp Meter

11

Handle Lock Knobs

3

Battery Charge Meter

12

Speed Control Lever

4

Motor Start Button

13

Lower Pushbutton

5

Motor Stop Button

14

Raise Pushbutton

6

Depth Stop Knob

15

Fuel Tank Cap

7

Cutting Depth Indicator

16

Transmission Engagement Lever *

8

Water Safety Switch (Optional)

17

Transmission Engagement Lever **

9

Spotlight Switch (Optional)

18

Lowering Speed Metering Valve (Optional)

 

 

 

* For Eaton Transmission Only

 

 

 

** For Sundstrand Transmission Only

Diamond CC6500 User Manual

__________________________________

CC6500 Parts List

Drawing I

Frame Group

__________________________________

Diagram

Part

Qty.

Description

Diagram

Part

Qty.

Description

Number

No.

Req.

Number

No.

Req.

 

 

1

6010000

1

Frame Base

38

6010018

2

Rod, 1/4"-20 x 8-1/2"

2

6010001

1

Frame Upright

39

2900010

4

Lock Nut, 1/4"-20 Nylon

3

2900025

4

Capscrew, Hex Hd., 1/2"-13 x 1-1/4"

40

2800073

1

Battery Cable, Positive (Red)

4

2900058

4

Flat Washer, 1/2" SAE

 

2800071

1

Battery Cable, Positive (CC6500E)

5

2900026

6

Lock Nut, 1/2"-13 Nylon

41

2800072

1

Battery Cable, Negative (Black)

6

2900005

10

Capscrew, Hex Hd., 3/8"-16 x 1"

42

6010014

2

Handle Bar

7

2900006

9

Lock Washer, 3/8" Split

43

2500636

2

Handle Grip

8

2900014

9

Flat Washer, 3/8" SAE

44

2900234

4

Hand Lock Knob, 3/8"-16

9

2900018

5

Lock Nut, 3/8"-16 Nylon

45

6010015

1

Rear Cover Screen

10

6010002

1

Belt Guard without Hole

46

2900180

4

Machine Screw, Hex Washer Hd.,

 

6010003

1

Belt Guard with Hole

 

 

 

1/4"-20 x 1"

11

6011110

3

Guard Mounting Tab

47

3200045

1

Pipe Tee, 1/2" NPT

12

2900019

6

Capscrew, Hex Hd., 5/16"-18 x 3/4"

48

3200008

2

Close Nipple, 1/2" NPT

13

2900031

6

Lock Washer, 5/16" Split

49

3200022

1

Fitting, 1/2" Female Pipe to

14

2900022

6

Flat Washer, 5/16" SAE

 

 

 

3/4" Female Garden Hose

15

2900156

1

Lock Pin

50

3200025

1

Filter Hose Washer

16

6011046

1

Shaft/Flange Guard, Narrow

51

3200013

2

Street Elbow, 1/2" NPT

 

6011187

1

Shaft/Flange Guard, Wide

52

3200027

2

Water Valve

17

2900307

1

Wing Screw, M6 x 16mm

53

3200155

2

Fitting, 1/2" Male Pipe to

18

6010006

2

Skid Plate for 4-1/2" Dia. Flanges

 

 

 

3/4" Male Garden Hose

 

6010007

2

Skid Plate for 6-1/4" Dia. Flanges

54

6010021

1

Hose Assembly, 42" Long

19

2900196

2

Capscrew, Hex Hd., 3/8"-16 x 3/4"

55

2900154

1

Bladeshaft Lock-Pin

20

6010022

2

Rear Pointer

56

2500211

1

Bladeshaft Wrench, 15/16"

21

2900047

1

Capscrew, Hex Hd., 3/8"-16 x 1-3/4"

57

6010019

1

Hydraulic Pump Cover Plate

22

6010515

1

Spacer, 7/8" Long

58

2900021

4

Tapscrew, Pan Hd., #10-24 x 3/8"

23

2900028

1

Capscrew, Hex Hd., 3/8"-16 x 2-3/4"

59

2800213

1

Emergency Stop Button

24

2900033

2

Hex Nut, 3/8"-16

60

2800229

1

Contact Block N.C.

25

6010011

1

Engine Base

 

2800214

1

Contact Block N.O. (Older Models)

26

2900104

2

Tap Bolt, Hex Hd., 5/8"-11 x 6"

61

6011200

1

Front Pointer Assembly

27

2900112

2

Hex Nut, 5/8"-11

62

6011201

1

Front Pointer Frame

28

2900446

2

Swivel Pad Nut, 5/8"-11

63

6011152

2

Front Pointer Arm

29

2900147

2

Capscrew, Hex Hd., 5/8"-11 x 1-3/4"

64

2900105

2

Capscrew, Hex Hd., 1/2"-13 x 2-3/4"

30

6010012

1

Frame Lift

65

2501199

1

Caster, Threaded Stem

31

2900286

1

Capscrew, Button Hd., 5/8"-11 x 2"

66

6010009

1

Front Pointer Rod

32

2900136

1

Capscrew, Hex Hd., 5/8"-11 x 2"

67

2500740

1

Pointer Cap

33

6010013

1

Frame Lift Brace

68

6010010

1

Pointer Cable

34

2900013

1

Capscrew, Hex Hd., 3/8"-16 x 1-1/4"

69

3200221

3

Cable Clamp

35

2700208

1

Battery, 12 Volt

70

2900002

6

Flat Washer, 5/8" SAE

36

6010016

1

Battery Pad

71

2900128

2

Flat Washer, 5/8" USS

37

6010017

1

Battery Top Brace

72

2900135

4

Lock Nut, 5/8"-11 Nylon

__________________________________

CC6500 Parts List Drawing ll

Blade Shaft and Axles Group

__________________________________

Diagram

Part

Qty.

Description

Diagram

Part

Qty.

Description

Number

No.

Req.

Number

No.

Req.

 

 

1

6010280

1

Rear Axle Assembly with

30

2500267

1

Wheel Drive Sprocket, 35 Tooth

 

 

 

68 Tooth Gear (Includes #2 - #14)

31

6010132

1

Blade Shaft Assembly with 4-1/2"

 

6010282

1

Rear Axle Assembly with Chain

 

 

 

Diameter Flanges for Gas/Electric Saws

 

 

 

Sprocket (Includes #4 - #15)

 

 

 

(Includes #32 - #46)

2

6010279

1

Rear Axle Weldment with

 

6010133

1

Blade Shaft Assembly with 6-1/4"

 

 

 

68 Tooth Gear (Includes #3 - #5)

 

 

 

Diameter Flanges for Gas/Electric Saws

3

6010284

1

Wheel Drive Gear, 68 Tooth

 

 

 

(Includes #32 - #46)

 

 

 

(New Models)

 

6010520

1

Blade Shaft Assembly with 4-1/2"

 

2500146

1

Wheel Drive Gear, 84 Tooth

 

 

 

Diameter Flanges for Diesel Saw CC6560

 

 

 

(Old Models)

 

 

 

(Includes #32 - #51)

4

6010278

1

Rear Axle

 

6010521

1

Blade Shaft Assembly with 6-1/4"

5

6010169

1

Key, 1/4" Sq. x 1-1/4"

 

 

 

Diameter Flanges for Diesel Saw CC6560

6

2900142

2

Setscrew, Soc. Hd., 5/16"-18 x 3/8"

 

 

 

(Includes #32 - #51)

7

2500158

4

Pillow Block Bearing 1-1/4"

32

6010033

1

Blade Shaft for Gas/Electric Saws

7A

2900061

4

Grease Fitting, 1/4"-28 x 90°

 

6010504

1

Blade Shaft for Diesel Saw CC6560

8

6010024

2

Rear Axle Bearing Spacer, 1/8"

33

6010034

1

Key, 3/8" Sq. x 5" for Gas/Electric Saws

9

2500873

2

Wheel, 10" Rear with 2" Bore

 

6012065

1

Key, 3/8" Sq. x 3-1/2" for Diesel Saw CC6560

10

2500874

2

Trantorque Bushing, 1-1/4"

34

2500151

2

Blade Shaft Bearing, 1-3/4" (Includes #35)

11

2900025

6

Capscrew, Hex Hd., 1/2"-13 x 1-1/4"

35

2900198

2

Grease Fitting, 1/8" NPT

12

2900084

8

Lock Washer, 1/2" Split

36

2900147

4

Capscrew, Hex Hd., 5/8"-11 x 1-3/4"

13

2900058

8

Flat Washer, 1/2" SAE

37

2900113

7

Lock Washer, 5/8" Split

14

2900139

2

Capscrew, Hex Hd., 1/2"-13 x 1-3/4"

38

2900002

6

Flat Washer, 5/8" SAE

15

6010281

1

Rear Axle Weldment with Chain Sprocket

39

6010036

2

Inner Flange, 4-1/2" for 14" - 26"

 

 

 

(Includes #4 - #6, #30)

 

 

 

Blade Guards

16

2500178

1

Hydraulic Cylinder for Gas/Electric Saws

 

6010038

2

Inner Flange, 6-1/4" for 30" & 36"

 

2500177

1

Hydraulic Cylinder for Diesel Saw CC6560

 

 

 

Blade Guards

 

2500278

1

(Seal Kit)

40

2900418

2

Setscrew, Soc. Hd., 5/16"-18 x 5/8"

17

6010031

1

Cylinder Pin, 3"

41

6010040

2

Key, 1/4" Sq. x 13/16"

18

2900064

4

Hair Pin Cotter, 3/4"

42

6010037

1

Outer Flange, 4-1/2" with Drive Pin

19

6010119

1

Cylinder Pin, 3-1/2"

 

 

 

for 14" - 26" Blade Guards

20

3200067

1

Cylinder Breather, 1/4" NPT

 

6010039

1

Outer Flange, 6-1/4" with Drive Pin

21

3200057

1

Elbow, 1/4" Male Pipe to 1/4" Male JIC

 

 

 

for 30" & 36" Blade Guards

22

3200054

1

Hydraulic Hose Assembly, 32" Long

43

2900197

1

Drive Pin, 3/8" Dia. x 2"

23

6010195

1

Front Axle Assembly

44

2900146

1

Capscrew, Hex Hd., 5/8"-11 x 4" Right Hand

 

 

 

(Includes #7, #11 - #13, #24 - #29)

45

2900130

1

Capscrew, Hex Hd., 5/8"-11 x 4" Left Hand

24

6010032

1

Front Axle Weldment

46

6010035

2

Blade Shaft Bearing Spacer, 5/8"

25

2500182

2

Wheel, 8" Front

47

6010230

1

Shaft Tach Gear, Split

 

2500673

2

(Roller Bearing and Seals Kit)

48

2900089

2

Capscrew, Soc. Hd., 1/4"-28 x 1"

26

2900145

4

Flat Washer, 1" USS

49

3200117

1

Close Nipple, 1/8" NPT for CC6560 Only

27

2500009

2

Set Collar, 1"

50

3200066

1

Hex Coupling, 1/8" NPT for CC6560 Only

28

2900431

2

Setscrew, Sq. Hd., 5/16"-18 x 1/2"

51

3200156

1

Street Elbow, 1/8" NPT for CC6560 Only

29

2900184

1

Grease Fitting, 1/4"-28 x 45°

52

2800169

1

Magnetic Sensor with Wire Connector and

 

 

 

 

 

 

 

Hex Nut

_______________________________

CC6500 Parts List Drawing lll Engine Group

__________________________________

Diagram

Part

Qty.

Description

Diagram

Part

Qty.

Description

Number

No.

Req.

Number

No.

Req.

 

 

1

2600191

1

Engine, 65 Hp Wisconsin Model V465D1

26

2900018

1

Lock Nut, 3/8"-16 Nylon

 

 

 

(Includes #2 and #3)

27

2900033

1

Hex Nut, 3/8"-16

2

2700179

1

Muffler, Horizontal with Clamp

28

2500195

1

Idler Spring, 3/8" x 7-3/4"

 

2700600

1

Muffler, Vertical

29

2900055

1

Cotter Pin, 3/16" x 1"

 

2700608

1

Rain Cap, 2-1/2" (not shown)

30

6010050

1

Pointer Stop

 

2700609

1

Muffler Clamp, 2-1/2" (not shown)

31

2900508

2

Capscrew, Hex Hd., 5/16"-18 x 1-1/2"

3

3200051

1

Pipe Nipple

32

2900031

2

Lock Washer, 5/16" Split

4

2900195

4

Capscrew, Hex Hd., 5/8"-11 x 3"

33

2900022

4

Flat Washer, 5/16" SAE

5

2900002

4

Flat Washer, 5/8" SAE

34

2500376

1

Vernier Throttle Cable

6

2900135

4

Lock Nut, 5/8"-11 Nylon

35

2500940

1

Throttle Cable Clamp

7

6010042

1

Bevel End Key, 1/2" Sq. x 5-1/4" Long

36

2900411

2

Tapscrew, Hex Washer Hd., #10 x 3/4"

8

2900142

4

Setscrew, Soc. Hd., 5/16"-18 x 3/8"

37

3200095

1

Hose Clamp, #32

9

2900418

10

Setscrew, Soc. Hd., 5/16"-18 x 5/8"

38

2500470

1

Air Intake Hose

10

6010041

1

Accessory Drive Pulley, 4" O.D.

39

3200096

2

Hose Clamp, #40

11

6010153

1

Sheave, 4.00-10 Groove x 2" Bore

40

2501328

1

Air Cleaner, Plastic Style for Newer Saws

12

2500188

10

V-Belt, 3VX560

 

2500180

1

Air Cleaner, Metal Style for Older Saws

 

2500262

2

Banded Belt, 3VX560 - 5 Strand

 

2501288

1

(Outer Primary Element for Plastic Air Cleaner)

13

6010155

1

Sheave, 4.12-10 Groove x 1-3/4" Bore

 

2500237

1

(Outer Primary Element for Metal Air Cleaner)

 

 

 

for 14" Blade Guard

 

2501289

1

(Inner Safety Element for Plastic Air Cleaner)

 

6010157

1

Sheave, 4.50-10 Groove x 1-3/4" Bore

 

2500238

1

(Inner Safety Element for Metal Air Cleaner)

 

 

 

for 20" and 26" Blade Guards

 

2501185

1

(Rubber Dust Ejector Boot for Newer Plastic

 

6010113

1

Sheave, 5.60-10 Groove with 1-3/4" QD

 

 

 

Style Air Cleaner)

 

 

 

Bushing for 30" and 36" Blade Guards

 

2500239

1

(Rubber Dust Ejector Boot for Older Metal

 

2500209

1

(Sheave Only, 5.60-10 Groove )

 

 

 

Style Air Cleaner)

 

2500176

1

(Bushing Only, 1-3/4" QD with Capscrews)

41

2500105

1

Pre-Cleaner with Clamp

14

6010177

1

Oil Drain Hose Assembly

 

2500493

1

(Clear Plastic Bowl Only)

 

 

 

(Includes #15 - #18)

42

2500423

1

Restriction Indicator

15

3200162

1

Fitting, 3/4" Male Pipe to 1/2" Push Lock

43

3200117

1

Close Nipple, 1/8" NPT

16

6010245

1

Oil Drain Hose, 13" Long

44

2501329

1

Mounting Band for Newer Plastic Air Cleaner

17

3200163

1

Fitting, 1/2" Female Pipe to 1/2" Push Lock

 

2500107

2

Mounting Strap for Older Metal Air Cleaner

18

3200160

1

Plug, 1/2" NPT

45

2900538

2

Capscrew, Hex Hd., 5/16"-18 x 1-3/4"

19

2800073

1

Battery Cable, Positive (Red)

 

 

 

for Newer Plastic Style Air Cleaner

20

6010194

1

Idler Assembly (Includes #21 - #29)

 

2900019

4

Capscrew, Hex Hd., 5/16"-18 x 3/4"

21

6048218

1

Idler Arm

 

 

 

for Older Metal Style Air Cleaner

22

2500074

1

Idler Pulley

46

2900039

2

Lock Nut, 5/16"-18 Nylon

23

2900013

1

Capscrew, Hex Hd., 3/8"-16 x 1-1/4"

47

6010519

1

Air Cleaner Spacer for Newer Plastic

24

2900006

2

Lock Washer, 3/8" Split

 

 

 

Style Air Cleaner Only

25

2900521

1

Tap Bolt, Hex Hd., 3/8"-16 x 2-1/2"

48

2800386

1

Vacuum Switch

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