DeWalt DW888 TYPE3, DW887 TYPE3, DW880 TYPE 3 Owner’s Manual
<:O9
NW
"O Z
>-o
©_>
ND
rr_
W_"
r.D r-D
w_z
nw
r.D _---
E"'
Z(D
0"_..i
@
,z_
a_,,,_°
©>
c3'_ rr
O,<e-
(/) I.U
_zc_
mz
tS_.e
DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286
(APR07) Form No. 651235-00 DW880, DW887, DW888
Copyright © 2002, 2004, 2005, 2007 DEWALT
The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the
"D" shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of
lozenge-shaped humps on the surface of the tool.
Definitions: Safety Guidelines
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258)
General Safety Rules - For All Tools
A WARNING! Read and understand all instructions. Failure to follow all
WORK AREA
• Keep your work area clean and well lit.
• Do not operate power tools in explosive atmospheres, such as in the presence of
• Keep bystanders, children, and visitors away while operating a power tool Distractions
ELECTRICAL SAFETY
• Grounded tools must be plugged into an outlet properly installed and grounded in
• Double insulated tools are equipped with a polarized plug (one blade is wider than the
• Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
• Don't expose power tools to rain or wet conditions. Water entering a power tool will
• Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an
• When operating a power tool outside, use an outdoor extension cord marked "W-A"
instructions listed below may result in electric shock, fire and/or serious
personal injury.
SA ME THESE INSTRUCTIONS
Cluttered benches and dark areas invite
accidents.
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or
fumes.
can cause you to lose control
accordance with all codes and ordinances. Never remove the grounding prong or
modify the plug in any way. Do not use any adaptor plugs. Check with a qualified
electrician if you are in doubt as to whether the outlet is properly grounded, ff the tools
should electrically malfunction or break down, grounding provides a low resistance path to
carry electricity away from the user. Applicable only to Class I (grounded) tools.
other.) This plug will fit in a polarized outlet only one way. ff the plug does not fit fully
in the outlet, reverse the plug. ff it still does not fit, contact a qualified electrician to
install a polarized outlet. Do not change the plug in any way. Double insulation []
eliminates the need for the three wire grounded power cord and grounded power supply
system. Applicable only to Class II (double insulated) tools.
refrigerators. There is an increased risk of electric shock if your body is grounded.
increase the risk of electric shock.
outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged
cords immediately. Damaged cords increase the risk of electric shock.
or "W." These cords are rated for outdoor use and reduce the risk of electric shock. When
using an extension cord, be sure to use one heavy enough to carry the current your product
will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating. The following table shows the correct size to use depending on cord length and
nameplate ampere rating, ff in doubt, use the next heavier gauge. The smaller the gauge
number, the heavier the cord.
Minimum Gauge for Cord Sets
Volts Total Length of Cord in Feet
120V 0-25 26-50 51-100 101-150
240V 0-50 51-100 101-200 201-300
Ampere Rating
More Not more AWG
Than Than
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12 Not Recommended
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power
tool Do not use tool while tired or under the influence of drugs, alcohol, or medication.
A moment of inattention while operating power tools may result in serious personal injury.
• Dressproperly. Do not wearloose clothing or jewelry. Contain long hair. Keep yourhair,
clothing, and gloves away from moving parts. Loose clothing, jewelry, or long hair can be
caught in moving parts. Air vents often cover moving parts and should also be avoided.
• Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with
your finger on the switch or plugging in tools that have the switch on invites accidents.
• Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that
is left attached to a rotating part of the tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.
• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for appropriate conditions.
TOOL USE AND CARE
• Use clamps or other practical way to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may lead to loss of
control
• Do not force tool Use the correct tool for your application. The correct tool will do the
job better and safer at the rate for which it is designed.
• Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with
the switch is dangerous and must be repaired.
• Disconnect the plug from the power source before making any adjustments, changing
accessories, or storing the tool Such preventative safety measures reduce the risk of
starting the tool accidentally.
• Store idle tools out of reach of children and other untrainedpersons. Toolsare dangerous in the
hands of untrained users.
• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools,
with sharp cutting edges are less likely to bind and are easier to control
• Check for misallgnment or binding of moving parts, breakage of parts, and any other
condition that may affect the tool's operation, ff damaged, have the tool serviced
before using. Many accidents are caused by poorly maintained tools.
• Use only accessories that are recommended by the manufacturer for your modeL
Accessories that may be suitable for one tool may become hazardous when used on another
tool
SERVICE
• Tool service must be performed only by qualified repair personneL Service or
maintenance performed by unqualified personnel could result in a risk of injury.
• When servicing a tool use only identical replacement parts. Follow instructions in
the Maintenance section of this manual Use of unauthorized parts or failure to follow
maintenance instructions may create a risk of electric shock or injury.
Additional Specific Safety Instructions for Grinders
• Always use proper guard with grinding wheel. A guard protects operator from broken
wheel fragments and wheel contact.
• Accessories must be rated for at least the speed recommended on the tool warning
labeL Wheels and other accessories running over rated speed can fly apart and cause
injury. Accessory ratings must be above listed minimum wheel speed as shown on tool
nameplate.
• Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will
make exposed metal parts of the tool "live" and shock the operator.
• Always use eye protection. All users and bystanders must wear eye protection that
conforms to ANSI Z87.1.
• Use of accessories not specified in this manual is not recommended and may be
hazardous. Use of power boosters that would cause the tool to be driven at speeds greater
than its rated speed constitutes misuse.
• Do not use circular saw blades or any other toothed blades with this tool Serious injury
may result.
• When starting the tool with a new or replacement wheel or a new or replacement wire
brush installed, hold the tool in a well protected area and let it run for one minute. If
the wheel has an undetected crack or flaw, it should burst in less than one minute, ff the wire
brush has loose wires, they will be detected. Never start the tool with a person in line with
the wheel This includes the operator.
• Avoid bouncing the wheel or giving it rough treatment. If this occurs, stop the tool and
inspect the wheel for cracks or flaws.
• Direct sparks away from operator, bystanders or flammable materials. Sparks may be
produced while cutting and/or grinding. Sparks may cause burns or start fires.
• Never cut into area that may contain electrical wiring or piping. Serious injury may
result.
• Clean out your tool often, especially after heavy use. Dust and grit containing metal
particles often accumulate on interior surfaces and could create an electric shock hazard.
• Do not operate this tool for long periods of time. Vibration caused by the operating action
of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide
extra cushion, take frequent rest periods, and limit daily time of use.
Causes and Operator Prevention
of Kickback
• Kickback is a sudden reaction to a pinched, bound or misaligned wheel, wire brush or
flap disc causing an uncontrolled cut-off tool to lift up and out of the workpiece toward the
operator.
• When the wheel is pinched or bound tightly by the workpiece, the wheel stalls and the motor
reaction drives the unit rapidly back toward or away from the operator.
• Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and
can be avoided by taking proper precautions as given below:
• Maintain a firm grip with both hands on the un# and position your body and arm to
allow you to resist kickback forces. Kickback forces can be controlled by the operator,
if proper precautions are taken.
• When wheel is binding, or when interrupting a cut for any reason, release the trigger
and hold the un# motionless in the material until the wheel comes to a complete
stop. Never attempt to remove the un# from the work or pull the un# backward while
the wheel is in motion or kickback may occur. Investigate and take corrective actions
to eliminate the cause of wheel binding.
• When restarting a cut-off accessory in the workpiece, check that the wheel is not
engaged into the material If wheel is binding, it may walk up or kickback from the
workpiece as the tool is restarted.
• Support large panels to minimize the risk of wheel pinching and kickback. Large
panels tend to sag under their own weight. Support must be placed under the panel on
both sides, near the line of cut and near the edge of the panel
i_ WARNING: AL WAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also
use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
J&WARNING: Always wear proper personal hearing protection that conforms to ANSI
$12.6 ($3.19) during use. Under some conditions and duration of use, noise from this product
may contribute to hearing loss.
A WARNING: Always use eye protection. All users and bystanders must wear eye protection
that conforms to ANSI Z87.1.
_ WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth defects, or other
reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with approved
safety equipment, such as those dust masks that are specially designed to filter out microscopic
particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and
other construction activities. Wear protective clothing and wash exposed areas with
soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote
absorption of harmful chemicals.
i_ WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and
permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body.
A CAUTION: Use extra care when working into a comer because a sudden, sharp movement
of the grinder may be experienced when the wheel or other accessory contacts a secondary
surface or a surface edge.
• The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V...................... volts
Hz.................... hertz
min .................. minutes
--- ............... direct current
@ .................... Class I Construction
(grounded)
[] .................... Class II Construction
(double insulated)
A ................ amperes
W............... watts
............. alternating current
no .............. no load speed
............... earthing terminal
A .............. safety alert symbol
.../min ........revolutions or reciprocation
per minute
BPM ................ beats per minute
SAVE THESE INSTRUCTIONS
Motor
Your DEWALT tool ispowered by a DEWALT built motor. Be sure your power supply agrees with the
nameplate marking. Voltage decrease of more than 10% will cause loss of power and overheating.
All DEWALT tools are factory tested; if this tool does not operate, check the power supply.
COMPONENTS (Fig. 1, 2)
A WARNING: Never modify the power tool or any part of it. Damage or personal injury could
result.
A. Lock-on button
B. Paddle switch
C. Trigger switch
D. Trigger lock
INTENDED USE
The DW880, DW887 and DW888 heavy-duty die/straight grinders have been designed for pro-
fessional grinding at various work sites (i.e., construction sites). DO NOT use under wet condi-
tions or in presence of flammable liquids or gases.
These heavy-duty die/straight grinders are professional power tools. DO NOT let children come
into contact with the tool. Supervision is required when inexperienced operators use this tool.
Trigger Switch (Fig. 1,2)
,& WARNING: Grasp tool firmly with both hands to maintain control of the tool at start up and
during use and until the wheel or accessory stops rotating. Make sure the wheel has come to a
complete stop before laying the tool down.
NOTE: To reduce unexpected tool movement, do not switch the tool on or off while under load
conditions. Allow the grinder to run up to full speed before touching the work surface. Lift the
tool from the surface before turning the tool off. Allow the tool to stop rotating before putting it
down.
•& WARNING: Before connecting the tool to a power source depress and release the trigger
switch (C) once without depressing the lock-on button (A) to ensure that the switch is off.
Depress and release the trigger switch as described above after any interruption in power supply
to the tool, such as the activation of a ground fault interrupter, throwing of a circuit breaker,
accidental unplugging, or power failure.
Depressing the trigger switch turns the tool on. Releasing it turns the tool off. To lock the switch
on, depress the trigger fully, press and hold in the lock-on button, and release the trigger switch.
Release the lock-on button and tool will stay on. To turn turn the tool off, depress and release
the trigger switch.
OPERA TION
WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect
tool from power source before making any adjustments or removing/installing attach-
ments or accessories. Before reconnecting the tool, depress and release the trigger
switch to ensure that the tool is off.
Install Grinding Wheels
1. Remove or unlatch and pivot away wheel guard cover.
2. Remove mounting nut by turning it counterclockwise (when facing outer side of wheel). The
spindle can be held stationary by :
a. inserting and holding a suitable pin in one of the holes provided in the spindle collar, next
to the inward side of the wheel (5" and 6" straight grinders).
b. holding a wrench on the flats provided on the exposed portion of the spindle (2 1/2"
straight grinder).
3. When installing the new grinding wheel, always use blotters between the wheel and each
surface it contacts (all grinders). For 5" and 6" straight grinders, use the clamp washers,
supplied with tool, on either side of the grinding wheel.
4. Only tighten arbor nut sufficiently to drive the wheel without slippage.
5. Be sure to replace guard end cover.
6. When starting the tool (with a new or replacement wheel installed) hold the tool in a well
protected area. If the wheel has an undetected crack or flaw, it should burst in less than one
minute. Never start tool with a person in line with the wheel. This includes the operator.
A WARNING: Grasp tool firmly with both hands to maintain control of the tool at start up and
during use and until the wheel or accessory stops rotating. Make sure the wheel has come to a
complete stop before laying the tool down.
Put the work in a vise or clamp it securely. Use a face mask over the nose and mouth if the
operation raises dust. Treat the wheel with respect, do not jam the wheel into the work or use
unnecessary pressure. Grind only on the face of the wheel (Figure 3), unless you have a special
wheel specifically make to permit grinding on the side of the wheel.
MAINTENANCE
i_ WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect
tool from power source before making any adjustments or removing/installing attach-
ments or accessories. Before reconnecting the tool, depress and release the trigger
switch to ensure that the tool is off.
Cleaning
A WARNING: Blowing dust and grit out of motor and switch actuator using clean, dry compressed
air is a necessary regular maintenance procedure. Dust and grit containing metal particles often
accumulate on interior surfaces and could create an electrical shock or electrocution if not
DW880 2-1/2" (63 MM) STRAIGHT GRINDER
MEULEUSE DROITE DW880
DE 63,5 MM (2-1/2 PC)
ESMERILADORA RECTA DW880
DE 63 MM (2-1/2")
MEULES ,_ RECTIFIER LES MATRICES DW888 DE 50 MM (2 PC)
ESMERILADORA DE TROQUEL DW888 DE 50 MM (2")
FIG. 3 FIG. 4
DW888 2" (50 MM) DIE GRINDER
FIG. 2
__B
DW887 1-1/2" (38 MM) DIE GRINDER
MEULES ,&,RECTIFIER LES MATRICES DW887
DE 38 MM (1-1/2 PC)
ESMERILADORA DE TROQUEL DW887
DE 38 MM (1-1/2")
frequently cleaned out. It is recommended that a ground fault circu# interrupter (GFCI) is utilized
to further protect the user from electric shock resulting from the accumulation of conductive
particles, ff the tool is deactivated by the GFCI, unplug the tool and check and clean the tool before
resetting the GFCL ALWAYS WEAR SAFETY GLASSES (ANSI Z87.1) when cleaning or
using this tooL
A WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts
of the tooL These chemicals may weaken the plastic materials used in these parts. Use a cloth
dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse
any part of the tool into a liquid.
Lubrication
DEWALT tools are properly lubricated at the factory and are ready for use. Tools should be
relubricated every sixty days to six months depending on usage. Tools constantly used on pro-
duction or heaw-duty jobs and tools exposed to heat may require more frequent lubrication. This
lubrication should only be performed by DEWALT repair technicians.
Motor Brushes
Be sure tool is unplugged before inspecting brushes. Carbon brushes should be regularly inspect-
ed for wear. To inspect brushes, unscrew the plastic brush inspection caps (located in the sides
of the motor housing) and the spring and brush assemblies may be withdrawn from the tool.
Keep brushes clean and sliding freely in their guides. Carbon brushes have varying symbols
stamped into them, and if the brush is worn down to the line closest to the spring, they must be
replaced. New brush assemblies are available at your local service center.
Accessories
A WARNING: Since accessories, other than those offered by DEWALT, have not been tested
with this product, use of such accessories with this tool could be hazardous. To reduce the risk
of injury, only DEWAL T, recommended accessories should be used with this product.
Recommended accessories for use with your tool are available at extra cost from your local
dealer or authorized service center. If you need assistance in locating any accessory, please
contact DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-
DEWALT (1-800-433-9258) or visit our website www.dewalt.com.
i_,WARNING: To reduce the risk of injury, AL WAYS use proper guards when grinding and wear
eye protection.
ACCESSORIES FOR 5" AND 6" STRAIGHT GRINDERS
Cotton Buffing Wheels
Grinding Wheels (Use guard supplied with tool)
ACCESSORY FOR DIE GRINDERS
Mounted Stones and Points
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustments (including
brush inspection and replacement) should be performed by a DEWALT factory service center,
a DEWALT authorized service center or other qualified service personnel. Always use identical
replacement parts.
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to faulty materials or workmanship for
three years from the date of purchase. This warranty does not cover part failure due to normal
wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit
www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to
accessories or damage caused where repairs have been made or attempted by others. This
warranty gives you specific legal rights and you may have other rights which vary in certain
states or provinces.
In addition to the warranty, DEWALT tools are covered by our:
DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time
during the first year after purchase.
If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or
Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt
for a full refund - no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products
sold in Latin America, see country specific warranty information contained either in the packag-
ing, call the local company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are miss-
ing, call 1-800-4-DEWALT for a free replacement.
"DWXXX
SER.
_. _[_ T0 REDUCE THE RISK OFINJURY, USER
ALWAYS USE PROPER GUARDS WHEN GRINDING AND WEAR EYE
PROTECTION. ALWAYS USE PROPER RESPIRATORY PROTECTION.
USE ONLY ACCESSORIES RATED AT LEAST 19000/rain.
DEWALT JNOOSTMAL TOOL CO., RALTJMORE, MD 212.86 USA
FOR SERVICE iNFORMATiON, CALL 1-M0-4-OI_WALT www.OEWALT.com _,_
1 YEAR FREE SERVICE
90 DAY MONEY BACK GUARANTEE
MANUAL DE INSTRUCCiONES. UTiLiCE $iEMPRE EAR
GUARDASAPROPIAOAS. UTiLICESIEMPRE LA
P.ROTECCIONADECUADA PARA LAVISTA Y PARA LAS
ViAS RESP RATOR AS UT L CESOLAMENTE LOS
ACCESGRIOS CALIEICADGS COMO MJNiMO PARA 19000
RPM/MJN,
MUST READ iNSTRUCTiON MANUAL.
TOUJOURSUTiLJSERLESPROTECTEORSAPPROPRBES,
TOUJOURS PORTER DE L'EQUIPEMENT DE PROTECTION
OCULAiRE ET RESPJRATOiREAPPROPRiE,UTiLJSER
SI_ULEMENT DES ACCESSOJRERCONCURPOUR ONE
REGIME DE 19 (}80TR/MJN.
PARAELMANEJ0
SEGUR0 LEA EL
l_ AIITRE PREVENTIE
LJRELE GUI[)E.
Loading...