DeWalt DCC1054 Original Instructions Manual

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Final page size: A5 (148mm x 210mm)
DCC1054
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DeWALT
English (original instructions) 2
Copyright
B
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Fig. A
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Fig. B Fig. C Fig. D
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Fig. E
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Fig. F
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54V 10L CORDLESS AIRCOMPRESSOR DCC1054
Congratulations!
You have chosen a product development and innovation make most reliable partners for professional power toolusers.
Technical Data
Voltage V Type 1 Battery type Li‑Ion Air tank capacity Liters 10 Approx. cut‑in pressure BAR 7.2 Approx. cut‑out pressure BAR 9.3 Air displacement l/min 48 Air delivery at 7 BAR l/min 31 Fuse type Time delay Regulated pressure rating (approximate) BAR 0–9.3 Motor revolutions per minute 3400 Quick connect type Universal EU 1/4"
Pump type Oil‑less Weight (without battery pack) kg 11.0
Noise valuesaccording to EN1012‑1
LPA (emission sound pressure level) dB(A) 79 LWA (sound power level) dB(A) 92 K (uncertainty for the given sound level) dB(A) 3
The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN1012‑1 and may be used to compare one tool with another. It may be used for a preliminary assessment ofexposure.
EC‑Declaration of Conformity
Machinery Directive
54V 10L Cordless Air Compressor DCC1054
declares that these products described under
Technical Data are in compliance with: 2006/42/EC, EN1012‑1:2010, EN 60204‑1:2006/A1:2009.
2000/14/EC, Compressors , P<15kW, Annex VII, Deutsche Prüf‑ und Zertifizierungsstelle für Land‑ und Forsttechnik, Spremberger Straße 1, 64823 Groß‑Umstadt, Notified Body ID No.:0363.
tool. Years of experience, thorough
DC
one of the
DCC1054
54
quick coupling
Level of sound power according to 2000/14/EC (Article 12, Annex III, No. 9:) LWA (measured sound power level) dB 91 LWA (guaranteed sound power level) dB 92 These products also comply with Directive 2014/30/EU,
2014/29/EU, and 2011/65/EU. For more information, please contact themanual.
The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of
Markus Rompel Director Engineering
D‑65510, Idstein, Germany
20.11.2017
at the following address or refer to the back of
, Richard‑Klinger‑Straße 11,
WARNING: To reduce the risk of injury, read the instructionmanual.
.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to thesesymbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
seriousinjury. WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or
seriousinjury. CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderateinjury. NOTICE: Indicates a practice not related to
personal injury which, if not avoided, may result in propertydamage.
Denotes risk of electricshock.
Denotes risk offire.
SAFETY INSTRUCTIONS
Important Safety Instructions for Use of the Compressor
WARNING: DEATH OR SERIOUS BODILY INJURY COULD RESULT FROM IMPROPER OR UNSAFE USE
OF COMPRESSOR. TO AVOID THESE RISKS, FOLLOW THESE BASIC SAFETYINSTRUCTIONS.
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Weight
Batteries Chargers/Charge Times (Minutes)
Cat # V
Ah Weight (kg) DCB107 DCB113 DCB115 DCB118 DCB132 DCB119
DC
DCB546 18/54 6.0/2.0 1.05 270 140 90 60 90 X DCB547 18/54 9.0/3.0 1.25 420 220 140 85 140 X DCB181 18 1.5 0.35 70 35 22 22 22 45
DCB182 18 4.0 0.61 185 100 60 60 60 120 DCB183/B 18 2.0 0.40 90 50 30 30 30 60 DCB184/B 18 5.0 0.62 240 120 75 75 75 150
DCB185 18 1.3 0.35 60 30 22 22 22 X
DCB187 18 3.0 0.48 140 70 45 45 45 90
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READ ALL INSTRUCTIONS
1 . NEVER TOUCH MOVING PARTS. Never place your
hands, fingers or other body parts near the compressor’s movingparts.
2 . NEVER OPERATE WITHOUT ALL GUARDS IN PLACE
Never operate this compressor without all guards or safety features in place and in proper working order. If
maintenance or servicing requires the removal of a guard or safety features, be sure to replace the guards or safety feature before resuming operation of thecompressor.
3 . ALWAYS WEAR EYE PROTECTION. Always wear safety
goggles or equivalent eye protection. Compressed air must never be aimed at anyone or any part of thebody.
4 . PROTECT YOURSELF AGAINST ELECTRIC SHOCK. Prevent
body contact with grounded surfaces such as pipes, radiators, ranges and refrigeration enclosures. Never operate the compressor in damp or wet locations. Never
leave the compressor exposed to adverse weatherconditions.
5 . DISCONNECT THE COMPRESSOR WHEN NOT IN USE.
Always disconnect the compressor from the power source and remove the compressed air from the air tank before servicing, inspecting, maintaining, cleaning, replacing or checking anyparts.
6 . AVOID UNINTENTIONAL STARTING. Do not transport
the compressor over long distances, in a vehicle or in potentially dangerous situations, for example, on a ladder or scaffold while it is connected to its power source or when the air tank is filled with compressed air.
Be sure the auto ON/ OFF switch is in the OFF position before connecting the compressor to its powersource.
7 . STORE COMPRESSOR PROPERLY. When not in use, the
compressor should be stored in dry place. Keep out of reach of children. Lock‑out the storagearea.
8 . KEEP WORK AREA CLEAN Cluttered areas invite injuries.
Clear all work areas of unnecessary tools, debris, furnitureetc.
9 . KEEP CHILDREN AWAY. Do not let visitors contact
compressor extension cord. All visitors should be kept safely away from workarea.
10 . DRESS PROPERLY. Do not wear loose clothing or
jewellery. They can be caught in moving parts. Wear protective hair covering to contain longhair.
11 . STAY ALERT. Watch what you are doing. Use common
sense. Do not operate compressor when you are tired. Compressor should never be used by you if you are under the influence of alcohol, drugs or medication that makes youdrowsy.
12 . CHECK FOR DAMAGED PARTS AND AIR LEAKS. Before
further use of the compressor, carefully check the guard and other parts for damage to make sure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, air leak, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service centre unless otherwise indicated elsewhere in this Instruction Manual. Have defective pressure switches replaced by authorized service centre. Do not use compressor if switch does not turn it on and off. Never attempt to repair a leaking or damaged air tank. Replace tank
immediately at an authorized servicecentre.
13 . NEVER USE COMPRESSOR FOR APPLICATIONS OTHER
THAN THOSE SPECIFIED. Never use compressor for applications other than those specified in the Instruction Manual. Never use compressed air for breathing or respiration. Never stand on thecompressor.
14 . HANDLE COMPRESSOR CORRECTLY. Operate the
compressor according to the instructions provided herein. Never allow the compressor to be operated by
children, individuals unfamiliar with its operation or unauthorisedpersonnel.
15 . KEEP ALL SCREWS, BOLTS AND COVERS TIGHTLY
IN PLACE. Keep all screws, bolts, and plates tightly mounted. Check their conditionsperiodically.
16 . KEEP MOTOR AIR VENT CLEAN The motor air vent must
be kept clean so that air can freely flow at all times.
Check for dust build‑upfrequently.
17 . OPERATE COMPRESSOR AT THE RATED VOLTAGE.
Operate the compressor at voltages specified on their nameplates. If using the compressor at a higher voltage
than the rated voltage, it will result in abnormally fast motor revolution and may damage the unit and burn out themotor.
18 . NEVER USE A COMPRESSOR WHICH IS DEFECTIVE OR
OPERATING ABNORMALLY. If the compressor appears to
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be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by an authorized servicecentre.
19 . DO NOT WIPE PLASTIC PARTS WITH SOLVENT. Solvents
such as gasoline, thinner, benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft
cloth lightly dampened with soapy water and drythoroughly.
20 . USE ONLY GENUINE REPLACEMENT PARTS. Replacement
parts not original may void your warranty and can lead to malfunction and resulting injuries. Genuine parts are
available from yourdealer.
21 . DO NOT MODIFY THE COMPRESSOR. Do not modify
the compressor. Always contact the authorized service centre any repairs. Unauthorised modification may not only impair the compressor performance but may also result in accident or injury to repair personnel who do not have the required knowledge and technical expertise to perform the repair operations correctly.
Unauthorised modifications may increase the risk of injury to the user or the risk of propertydamage.
22 . TURN OFF THE SWITCH WHEN THE COMPRESSOR IS NOT
USED. When the compressor is not used, turn the switch OFF, disconnect it from the power source and open the drain cock to discharge the compressed air from the airtank.
23 . NEVER TOUCH HOT SURFACE. To reduce the risk of burns,
do not touch tubes, heads, cylinder andmotors.
24 . DO NOT DIRECT AIR STREAM AT BODY. Risk of injury, do
not direct air stream at persons oranimals.
25 . DRAIN TANK DAILY OR AFTER EACH USE. Open the
drain valve and tilt compressor to completely empty accumulated water. Failure to properly drain tank may
result in excessive corrosion, which may cause sudden air tank rupture orexplosion.
26 . DO NOT STOP COMPRESSOR BY PULLING OUT THE
BATTERY. Use the auto ON/ OFFswitch.
27 . USE ONLY RECOMMENDED AIR HANDLING PARTS
ACCEPTABLE FOR PRESSURE NOT LESS THAN 9.3 BAR Risk of bursting. Use only recommended air handling parts
acceptable for pressures not less than 9.3bar.
28 . WEAR PROPER HEARING AND HEAD PROTECTION.
Suitable protective clothing must be worn when operating the compressor and connected tool or accessory. Consult the tool/ accessory manual and adhere to
any safetyrequirements.
29 . MAKE ALLOWANCE FOR ENVIRONMENTAL CONDITIONS.
Never leave the compressor in the rain. Never use the compressor in damp or wet conditions. Provide good lighting. Never use the compressor near combustible liquids
orgases.
30 . DO NOT OPERATE IN EXPLOSIVE ATMOSPHERES, SUCH
AS IN THE PRESENCE OF FLAMMABLE LIQUIDS, GASES OR DUST. Compressors can create sparks which may ignite the
dust orfumes.
31 . CHECK THE PRESSURE VESSEL FOR SIGNS OF RUST AND
DAMAGE EACH TIME BEFORE USING. Do not use the compressor with a damaged or rusty pressurevessel.
Residual Risks
In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:
• Impairment ofhearing.
• Risk of personal injury due to flyingparticles.
• Risk of burns due to accessories becoming hot duringoperation.
• Risk of personal injury due to prolongeduse.
• Risk of personal injury if the adjusted pressure is higher than maximum pressure of thetool.
Electrical Safety
The electric motor has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to that of yourmains.
Your accordance with EN60335; therefore no earth wire isrequired.
If the supply cord is damaged, it must be replaced by a specially prepared cord available through the serviceorganisation.
charger is double insulated in
Mains Plug Replacement (U.K. & Ireland Only)
If a new mains plug needs to be fitted:
• Safely dispose of the oldplug.
• Connect the brown lead to the live terminal in theplug.
• Connect the blue lead to the neutralterminal.
WARNING: No connection is to be made to the earthterminal.
Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 3A.
Using an Extension Cable
An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for the power input of your charger (see Technical Data). The minimum conductor size is 1mm2; the maximum length is30m.
When using a cable reel, always unwind the cablecompletely.
SAVE THESE INSTRUCTIONS
Chargers
chargers require no adjustment and are designed to be
as easy as possible tooperate.
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Important Safety Instructions for All
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Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instructions for compatible battery chargers (refer to TechnicalData).
• Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using batterypack.
WARNING: Shock hazard. Do not allow any liquid to get inside charger. Electric shock mayresult.
WARNING: We recommend the use of a residual current device with a residual current rating of 30mA orless.
CAUTION: Burn hazard. To reduce the risk of injury, charge only
batteries may burst causing personal injury anddamage. CAUTION: Children should be supervised to ensure that
they do not play with theappliance.
NOTICE: Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean
DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to worktogether.
These chargers are not intended for any uses other than
charging
may result in risk of fire, electric shock orelectrocution.
Do not expose charger to rain orsnow.
Pull by plug rather than cord when disconnecting charger. This will reduce risk ofdamage to electric plug andcord.
Make sure that cord is located so that it will not be
stepped on, tripped over, or otherwise subjected to damage orstress.
Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk
of fire,electric shock, orelectrocution.
Do not place any object on top of charger or place
the charger on a soft surface that might block the ventilation slots and result in excessive internal heat.
Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of thehousing.
Do not operate charger with damaged cord or plug— have them replacedimmediately.
Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorised servicecentre.
Do not disassemble charger; take it to an authorised service centre when service or repair is required. Incorrect
rechargeable batteries. Other types of
rechargeable batteries. Any other uses
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reassembly may result in a risk of electric shock, electrocution orfire.
• In case of damaged power supply cord the supply cord must be replaced immediately by the manufacturer, its service agent or similar qualified person to prevent anyhazard.
Disconnect the charger from the outlet before
attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce
thisrisk.
NEVER attempt to connect two chargerstogether.
The charger is designed to operate on standard
230V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the
vehicularcharger.
Charging a Battery (Fig. B)
1. Plug the charger into an appropriate outlet before inserting batterypack.
2. Insert the battery pack battery pack is fully seated in the charger. The red (charging) light will blink repeatedly indicating that the charging process hasstarted.
3. The completion of charge will be indicated by the red light remaining ON continuously. The battery pack is fully charged and may be used at this time or left in the charger. To remove the battery pack from the charger, push the battery release button
NOTE: To ensure maximum performance and life of lithium‑ion battery packs, charge the battery pack fully before firstuse.
2
into the charger, making sure the
3
on the batterypack.
Charger Operation
Refer to the indicators below for the charge status of the batterypack.
Charge Indicators
Charging
Fully Charged
Hot/Cold Pack Delay*
* The red light will continue to blink, but a yellow indicator light
will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the chargingprocedure.
The compatible charger(s) will not charge a faulty battery pack. The charger will indicate faulty battery by refusing to light or by displaying problem pack or charger blinkpattern.
NOTE: This could also mean a problem with acharger. If the charger indicates a problem, take the charger and battery
pack to be tested at an authorised servicecentre.
Hot/Cold Pack Delay
When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the
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pack charging mode. This feature ensures maximum battery packlife.
A cold battery pack will charge at a slower rate than a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery packwarms.
The DCB118 charger is equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to be cooled. Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of thecharger.
Electronic Protection System
XR Li‑Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deepdischarge.
The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithium‑ion battery pack on the charger until it is fullycharged.
Wall Mounting
These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 25.4mm long with a screw head diameter of 7–9mm, screwed into wood to an optimal depth leaving approximately 5.5mm of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in theslots.
Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease
may be removed from the exterior of the charger using a cloth or soft non‑metallic brush. Do not use water or any cleaning solutions. Never let any liquid get inside the tool; never immerse any part of the tool into aliquid.
Battery Packs
Important Safety Instructions for All Battery Packs
When ordering replacement battery packs, be sure to include catalogue number andvoltage.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging proceduresoutlined.
READ ALL INSTRUCTIONS
Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may
ignite the dust orfumes.
Never force battery pack into charger. Do not modify
battery pack in any way to fit into a non‑compatible
charger as battery pack may rupture causing serious personalinjury.
• Charge the battery packs only in
DO NOT splash or immerse in water or otherliquids.
Do not store or use the tool and battery pack in
locations where the temperature may reach or exceed 40 ˚C (104 ˚F) (such as outside sheds or metal buildings insummer).
Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can
explode in a fire. Toxic fumes and materials are created when lithium‑ion battery packs areburned.
If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithiumsalts.
Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists, seek medicalattention.
WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark orflame.
WARNING: Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged,
do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to service centre forrecycling.
WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact
exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys,etc.
CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping
or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knockedover.
Transportation
WARNING: Fire hazard. Transporting batteries can possibly cause fire if the battery terminals inadvertently
come in contact with conductive materials. When transporting batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a shortcircuit.
batteries comply with all applicable shipping regulations as prescribed by industry and legal standards which include UN Recommendations on the Transport of Dangerous Goods; International Air Transport Association (IATA) Dangerous Goods Regulations, International Maritime Dangerous Goods (IMDG) Regulations, and the European Agreement Concerning
chargers.
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The International Carriage of Dangerous Goods by Road (ADR).
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Lithium‑ion cells and batteries have been tested to section 38.3 of the UN Recommendations on the Transport of Dangerous Goods Manual of Tests andCriteria.
In most instances, shipping a excepted from being classified as a fully regulated Class 9 Hazardous Material. In general, only shipments containing a lithium‑ion battery with an energy rating greater than 100 Watt Hours (Wh) will require being shipped as fully regulated Class 9. All lithium‑ion batteries have the Watt Hour rating marked on the pack. Furthermore, due to regulation complexities, does not recommend air shipping lithium‑ion battery packs alone regardless of Watt Hour rating. Shipments of tools with batteries (combo kits) can be air shipped as excepted if the Watt Hour rating of the battery pack is no greater than 100Whr.
Regardless of whether a shipment is considered excepted or fully regulated, it is the shipper's responsibility to consult the latest regulations for packaging, labeling/marking and documentationrequirements.
The information provided in this section of the manual is provided in good faith and believed to be accurate at the time the document was created. However, no warranty, expressed or implied, is given. It is the buyer’s responsibility to ensure that its activities comply with the applicableregulations.
Transporting the FLEXVOLTTM Battery
The andTransport.
Use Mode: When the FLEXVOLTTM battery stands alone or is in a
18V product, it will operate as an 18V battery. When the FLEXVOLTTM battery is in a 54V or a 108V (two 54V batteries) product, it will operate as a 54Vbattery.
Transport Mode: When the cap is attached to the FLEXVOLTTM battery, the battery is in Transport mode. Keep the cap for shipping.
When in Transport mode, strings of cells are electrically disconnected within the pack resulting in 3 batteries with a lower Watt hour (Wh) rating as compared to 1 battery with a higher Watt hour rating. This increased quantity of 3 batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hour batteries.
For example, the Transport Wh rating might indicate 3x36 Wh, meaning 3 batteries of 36 Wh each. The Use Wh rating might indicate 108Wh (1batteryimplied).
FLEXVOLTTM battery has two modes: Use
battery pack will be
Example of Use and Transport Label Marking
Storage Recommendations
1. The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold. For optimum battery performance and life, store battery packs at room temperature when not inuse.
2. For long storage, it is recommended to store a fully charged battery pack in a cool, dry place out of the charger for optimalresults.
NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged beforeuse.
Labels on Charger and Battery Pack
In addition to the pictographs used in this manual, the labels on the charger and the battery pack may show the followingpictographs:
Read instruction manual beforeuse.
See Technical Data for chargingtime.
Do not probe with conductiveobjects.
Do not charge damaged batterypacks.
Do not expose to water.
Have defective cords replacedimmediately.
Charge only between 4 ˚C and 40 ˚C.
Only for indooruse.
Discard the battery pack with due care for theenvironment.
Charge
than the designated
other dangeroussituations.
Do not incinerate the batterypack.
USE (without transport cap). Example: Wh rating indicates 108 Wh (1 battery with 108 Wh).
TRANSPORT (with built‑in transport cap). Example: Wh rating indicates 3 x 36 Wh (3batteries of 36Wh).
battery packs only with designated
chargers. Charging battery packs other
charger may make them burst or lead to
batteries with a
Battery Type
The DCC1054 operates on a 54 volt battery pack. These battery packs may be used: DCB546, DCB547. Refer to
Technical Data for moreinformation.
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Package Contents
The package contains: 1 Air compressor 2 Li‑Ion battery packs (T2 models only) 1 Charger (T2 models only) 1 Instruction manual NOTE: Battery packs, chargers and kitboxes are not included
with N‑models.
• Check for damage to the tool, parts or accessories which may have occurred duringtransport.
• Take the time to thoroughly read and understand this manual prior tooperation.
Markings on Tool
The following pictograms are shown on the tool:
Read instruction manual beforeuse.
Wear earand eyeprotection.
Air tankcapacity.
Approx. cut‑outpressure.
Airdisplacement.
Oil‑lesspump.
Set outlet pressure to zero before the air hose is attached orremoved.
Risk of hightemperatures.
CAUTION: the compressor contains some parts which might reach hightemperatures.
Risk of accidental start‑up.
NOTICE: The compressor could start automatically in case of a black‑out and subsequentreset.
WARNING: Compressor unit may start withoutwarning.
Outdoor noise level
Important Information
Read and understand all of the operating instructions, safety precautions and warnings in the Instruction Manual before operating or maintaining this compressor. Most accidents that result from compressor operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety
8
procedures. Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions. Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the compressor and in this InstructionManual.
Date Code Position (Fig. A)
The date code is printed on a label on the rear of thetank.
Example:
13
, which also includes the year of manufacture,
2017 XX XX
Year of Manufacture
Description (Fig. A)
WARNING: Never modify the power tool or any part of it. Damage or personal injury couldresult.
1
Auto On/Off switch
2
Battery
3
Battery release button
4
Safety valve
5
Tank pressure gauge
6
One‑Turn regulator
7
Drain valve
8
Check valve
9
Quick‑connect coupler
10
Carry handle
11
Tank
Intended Use
Your compressor is designed for professional finish nailing and staplingapplications.
DO NOT use under wet conditions or in the presence of flammable liquids orgases. DO NOT use or store the compressor at temperatures below 0°C.
Your compressor is a professional power tool. DO NOT let children come into contact with the tool.
Supervision is required when inexperienced operators use thistool.
Young children and the infirm. This appliance is not
intended for use by young children or infirm persons without supervision.
• This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities; lack of experience, knowledge or skills unless they are supervised by a person responsible for their safety. Children should never be left alone with thisproduct.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack
before making any adjustments or removing/ installing attachments or accessories. An accidental
start‑up can causeinjury.
WARNING: Use only
battery packs andchargers.
Page 11
Inserting and Removing the Battery Pack
DeWALT
from the Tool (Fig. C, D)
NOTE: Make sure your battery pack
To Install the Battery Pack into the Tool Handle
1. Align the battery pack handle (Fig.C).
2. Slide it into the handle until the battery pack is firmly seated in the tool and ensure that you hear the lock snap intoplace.
To Remove the Battery Pack from the Tool
1. Press the release button out of the toolhandle.
2. Insert battery pack into the charger as described in the charger section of thismanual.
Fuel Gauge Battery Packs (Fig. D)
Some consists of three green LED lights that indicate the level of charge remaining in the batterypack.
To actuate the fuel gauge, press and hold the fuel gauge button illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to berecharged.
NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end‑userapplication.
battery packs include a fuel gauge which
12
. A combination of the three green LED lights will
2
is fullycharged.
2
with the rails inside the tool’s
3
and firmly pull the battery pack
OPERATION
Instructions for Use
WARNING: Always observe the safety instructions and applicableregulations.
WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack
before making any adjustments or removing/ installing attachments or accessories. An accidental
start‑up can causeinjury.
WARNING: Ensure the compressor is placed firmly to a stable flat surface. Failure to do so could cause
the compressor to be unstable and fall causing personalinjury.
Know Your Air Compressor
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarise yourself with the location of various controls and adjustments. Save this manual for futurereference.
Description of Operation (Fig. A)
Become familiar with these controls before operating theunit.
Auto On(I)/Off(O) Switch
position to provide automatic power to the pressure switch and "Off" to remove power at the end of eachuse.
1
: Place this switch in the "AutoOn"
ENGLISH
Pressure Switch (not shown): The pressure switch
automatically starts the motor when the air tank pressure drops below the factory set "cut‑in" pressure. It stops the motor when the air tank pressure reaches the factory set "cut‑out"pressure.
Safety Valve air compressor at its "cut‑out" pressure setting, the safety valve will protect against high pressure by "popping out" at its factory set pressure (slightly higher than the pressure switch "cut‑out"setting).
Tank Pressure Gauge the reserve air pressure in thetank.
One-Turn Regulator
the quick‑connect outlet. Turn the One‑Turn regulator clockwise to increase pressure or anti‑clockwise to decrease pressure. Stop when indicator matches with desired outlet pressure.
Cooling System (not shown): This compressor contains an advanced design cooling system. At the heart of this cooling system is an engineered fan. It is perfectly normal for this fan to blow air through the vent holes in large amounts. You know that the cooling system is working when air is beingexpelled.
Air Compressor Pump (not shown): Compresses air into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the airoutlet.
Drain Valve
tank and is used to drain condensation at the end of eachuse. Check Valve
check valve is "open", allowing compressed air to enter the air tank. When the air compressor reaches "cut‑out" pressure, the check valve "closes", allowing air pressure to remain inside the airtank.
Motor Overload Protector (not shown): The motor has a thermal overload protector. If the motor overheats for any reason, the overload protector will shut off the motor. The motor must be allowed to cool down before restarting. Torestart:
1. Set the Auto On/Off switch to "Off".
2. Remove thebattery.
3. Allow the motor tocool.
4. Replace thebattery.
5. Set the Auto On/Off switch to "Auto On"position.
Quick-Connect Coupler coupling body accepts industrial Push‑to‑Connectplugs.
4
: If the pressure switch does not shut off the
5
: The tank pressure gauge indicates
6
: Controls the air pressure available at
7
: The drain valve is located at the base of the air
8
: When the air compressor is operating, the
9
: The Universal EU 1/4" quick
How to Use Your Unit (Fig. E)
How to Stop
WARNING: When loosening the hose coupling from the quick‑connect coupler
must be held by hand in order to avoid injuries caused by the recoilinghose.
1. Set the Auto On/Off switch
2. Turn the One‑Turn regulator outlet pressure tozero.
3. Remove hose andtool/accessories.
4. Remove battery when not in use.
9
, the coupling piece of the hose
1
to "Off".
6
anti‑clockwise to set the
9
Page 12
ENGLISH
DeWALT
DeWALT
Before Starting
WARNING: Do not operate this unit until you read this instruction manual for safety, operation and
maintenanceinstructions.
Before Each Start‑Up
1. Set the Auto On/Off switch
2. Remove battery. (Refer to Installing and Removing the Battery Pack from the Tool)
3. Turn the One‑Turn regulator outlet pressure to zero.
4. Attach hose andtool/accessories.
WARNING: Risk of unsafe operation. Firmly grasp air hose in hand when installing or disconnecting to
prevent hosewhip. WARNING: Risk of unsafe operation. Do not use
damaged or wornaccessories.
NOTE: The hose or accessory will require a quick connect plug if the air outlet is equipped with a quick connect body
WARNING: Risk of Bursting. Too much air pressure causes a hazardous risk of bursting. Check the
manufacturer’s maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressurerating.
NOTICE: Risk of property damage. Compressed air from the unit may contain wa ter condensation and oil mist. Do not spray un fil tered air at an item that could be damaged by moisture. Some air tools and accessories may require filtered air. Read the in struc tions for the air tools andaccessories.
How to Start
1. Install the battery into thecompressor.
2. Attach hose andtool/accessories.
3. Set the Auto On/Off switch tank pressure to build. Motor will stop when tank pressure reaches "cut‑out"pressure.
4. Turn One‑Turn regulator and stop when desired pressure isreached. NOTE: Make sure that the desired pressure is not more than the maximum pressure of the connected hose or the connectedtool.
WARNING: Risk of unsafe operation. If any unusual noise or vibration is noticed, stop the compressor
immediately and have it checked by a trained servicetechnician.
WARNING: Ensure the regulator is set to a pressure lower
than the maximum operating pressure of thetool.
The compressor is ready foruse.
1
to "Off".
6
counterclockwise to set the
9
1
to "Auto On" and allow
6
clockwise to increase pressure
.
MAINTENANCE
Your over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regularcleaning.
power tool has been designed to operate
WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack
before making any adjustments or removing/ installing attachments or accessories. An accidental
start‑up can causeinjury.
The charger and battery pack are notserviceable.
Customer Responsibilities
Before each use Daily or after each use Check Safety Valve X Drain Tank X Check for air leaks X Check for unusual noise/vibration X Check hose and tool connection X Adjustment of pressure control X
WARNING: Risk of unsafe operation. Unit cycles automatically when power is on. When performing
maintenance, you may be exposed to voltage sources, compressed air, or moving parts. Personal injuries can occur. Before performing any maintenance or repair, disconnect power source from the compressor and bleed off all airpressure.
NOTE: Refer to the Operation section for the location ofcontrols.
To Check Safety Valve (Fig. E)
WARNING: Risk of Bursting. If the safety valve does not work properly,
over‑pressurization may occur, causing air tank rupture or anexplosion.
WARNING: Risk from Flying Objects. Always wear certified eye protection with sideshields.
Before starting compressor, pull the ring on the safety valve to make sure that the safety valve operates freely. If the valve is stuck or does not operate smoothly. Contact the servicecentre.
WARNING: Do not pull the ring of the safety valve if the tank is under pressure!
To Drain Tank (Fig. E, F)
WARNING: Risk of Unsafe Operation. Air tanks contain high pressure air. Keep face
and other body parts away from outlet of drain. Use eye protection when draining as debris can be kicked up intoface.
WARNING: Risk from noise. Always wear proper hearing protection during use. Under
some conditions and duration of use, noise from this product may contribute to hearingloss.
NOTE: All compressed air systems generate condensate that accumulates in any drain point (e.g., tanks, filter, aftercoolers, dryers). This condensate contains lubricating oil and/or substances which may be regulated and must be disposed of in accordance with currentregulations.
4
10
Page 13
WARNING: Risk of Bursting. Water will condense in the
DeWALT
DeWALT
DeWALT
air tank. If not drained, water will corrode and weaken the
air tank causing a risk of air tankrupture. NOTICE: Risk of Property Damage. Drain water from
air tank may contain oil and rust which can causestains.
1. Set the Auto On/Off switch
2. Remove thebattery.
3. Turn the One‑Turn regulator outlet pressure tozero.
4. Remove the air tool oraccessory.
WARNING: When loosening the hose coupling from the quick‑connect coupler
must be held by hand in order to avoid injuries caused by the recoilinghose.
5. Place a suitable container under the drain valve to catchdischarge.
6. Pull ring on safety valve tank until tank pressure is approximately 1.4 BAR. Release safety valvering.
7. Drain water from air tank by opening drain valve bottom oftank.
8. After the water has been drained, close the drain valve. The air compressor can now bestored.
NOTE: If drain valve is blocked, release all air pressure by connecting a tool to the airline and operating it until tank pressure is zero BAR and contact the
1
to "Off".
6
counterclockwise to set the
9
, the coupling piece of the hose
4
allowing air to bleed from the
7
servicecentre.
on
Storage
Before you store the air compressor, make sure you do thefollowing:
1. Review the Maintenance section and perform scheduled maintenance asnecessary.
2. Always toggle Auto On/Off Switch to "Off" and remove battery. Drain water from air tank. Refer to To Drain Tank underMaintenance.
WARNING: Water will condense in the air tank. If not drained, water will corrode and weaken the air tank
causing a risk of air tankrupture.
3. Store the air compressor in a clean and drylocation.
4. Make sure the air compressor is secured in such a way that it cannot be started up again by any unauthorizedperson.
5. Frost destroys the pump and accessories as both always contain water. If there is a risk of danger of frost, store in frost‑freeconditions.
Cleaning
WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around
the air vents. Wear approved eye protection and approved dust mask when performing thisprocedure.
WARNING: Never use solvents or other harsh chemicals for cleaning the non‑metallic parts of the tool. These
chemicals may weaken the materials used in these parts.
ENGLISH
Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into aliquid.
Optional Accessories
WARNING: Since accessories, other than those offered by
of such accessories with this tool could be hazardous. To reduce the risk of injury, only accessories should be used with thisproduct.
Consult your dealer for further information on the appropriateaccessories.
, have not been tested with this product, use
recommended
Protecting the Environment
Separate collection. Products and batteries marked with this symbol must not be disposed of with normal householdwaste.
Products and batteries contain materials that can be recovered or recycled reducing the demand for raw materials. Please recycle electrical products and batteries according to local provisions. Further information is available at www.2helpU.com.
Rechargeable Battery Pack
This long life battery pack must be recharged when it fails to produce sufficient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment:
• Run the battery pack down completely, then remove it from
thetool.
• Li‑Ion cells are recyclable. Take them to your dealer or a
local recycling station. The collected battery packs will be recycled or disposed ofproperly.
GLOSSARY
Cut-In Pressure: While the motor is off, air tank pressure drops when accessory is used. When the tank pressure drops to a certain low level the motor will restart automatically. The low pressure at which the motor automatically restarts is called
cut-inpressure. Cut-Out Pressure: When an air compressor is turned on and
begins to run, air pressure in the air tank begins to build. It builds to a certain high pressure before the motor automatically shuts off, protecting your air tank from pressure higher than its capacity. The high pressure at which the motor shuts off is called cut-outpressure.
Duty Cycle: This air compressor pump is capable of running continuously. However, to prolong the life of your air compressor, it is recommended that a 50%–75% average duty cycle be maintained; that is, the air compressor pump should not run more than 30–45 minutes in any givenhour.
11
Page 14
ENGLISH
DeWALT
Troubleshooting Guide
This section provides a list of the more frequently encountered malfunctions, their causes and corrective actions. The operator or maintenance personnel can perform some corrective actions, and others may require the assistance of a qualified technician or yourdealer.
Code Possible Cause Possible Solution
Pressure switch does not shut off motor when
1
compressor reaches cut‑out pressure
2 Pressure switch cut‑out too high Contact a DeWALT service organisation.
Tube fittings are not tight enough Tighten fittings where air can be heard escaping. Check fittings with soapy water solution. Do
3
Defective air tank Air tank must be replaced. Do not repair the leak. Contact a DeWALT service organisation.
4
Leaking seals Contact a DeWALT service organisation.
5
Defective safety valve Operate safety valve manually by pulling on ring. If valve still leaks, it must be replaced. Contact a
6
Regulator is not adjusted correctly for accessory
7
being used
8 Prolonged excessive use of air Decrease amount of air usage.
Compressor doesn't provide enough air
9
for accessory 11 Check valve restricted Contact a DeWALT service organisation. 12 Air leaks Tighten fittings.
Regulator is damaged Contact a DeWALT service organisation.
13
Motor overload protection switch has tripped Refer to Motor Overload Protector under Description of Operations. If motor overload protection 14
Tank pressure exceeds pressure switch 15
cut‑in pressure 16 Loose electrical connections Contact a DeWALT service organisation. 17 Possible defective motor Contact a DeWALT service organisation.
Paint spray on internal motor parts Contact a DeWALT service organisation. Do not operate the compressor in the paint spray area. Refer to 18
Pump does not run because tank pressure is 19
above cut‑in pressure.
Pump does not run due to safety fault. Cycle Auto On/Off Switch from "Off" to "Auto On."
20
Set the Auto On/Off switch to "Off" and remove the batttery, if the unit does not shut off contact a DeWALT service organisation.
Not Overtighten.
WARNING: Risk of bursting. Do not drill into, weld or otherwise modify air tank or it will weaken. The air tank can rupture or explode.
DeWALT service organisation. It is normal for some pressure drop to occur when an accessory is used, adjust the One‑Turn regulator as instructed in One‑Turn Regulator under Description of Operations if pressure drop is excessive. NOTE: Adjust the regulated pressure under flow conditions while accessory is being used.
Check the accessory air requirement. If it is higher than the Air Delivery (l/min) or pressure supplied by your air compressor, a more powerful compressor is needed to operate accessory.
trips frequently, contact a DeWALT service organisation. Motor will start automatically when tank pressure drops below cut‑in pressure of pressure switch.
flammable vapor warning. Drain tank to below cut‑in pressure when pump turns on.
Troubleshooting Codes
Problem Code
Excessive air tank pressure‑safety valve pops off 1, 2 Air leaks 3 Air leaks in air tank or at air tank welds 4 Air leaks between head and valve plate 5 Air leaks from safety valve 6 Compressor is not supplying enough air to operate accessories 7, 8, 9, 10, 11, 12 Regulator knob has continuous air leak 13 Regulator will not shut off air outlet 13 Motor will not run 6, 14, 15, 16, 17, 18, 19, 20
12
Page 15
Page 16
Belgique et Luxembourg België en Luxemburg
DeWALT - Belgium BVBA Egide Walschaertsstraat 16 2800 Mechelen
Tel: NL 32 15 47 37 63 Tel: FR 32 15 47 37 64 Fax: 32 15 47 37 99
www.dewalt.be enduser.BE@SBDinc.com
Danmark DeWALT (Stanley Black&Decker AS)
Roskildevej 22 2620 Albertslund
Tel: 70 20 15 10 Fax: 70 22 49 10
www.dewalt.dk kundeservice.dk@sbdinc.com
Deutschland DeWALT
Richard Klinger Str. 11 65510 Idstein
Tel: 06126-21-0 Fax: 06126-21-2770
www.dewalt.de infodwge@sbdinc.com
Ελλάς DeWALT (Ελλάς) Α.Ε.
EΔΡΑ-ΓΡΑΦΕΙΑ : Στράβωνος 7 & Λ. Βουλιαγμένης, Γλυφάδα 166 74, Αθήνα SERVICE : Ημερος Τόπος 2 (Χάνι Αδάμ) – 193 00 Ασπρόπυργος
Τηλ: 00302108981616 Φαξ: 00302108983570
www.dewalt.gr Greece.Service@sbdinc.com
España DeWALT Ibérica, S.C.A.
Parc de Negocios “Mas Blau” Edificio Muntadas, c/Bergadá, 1, Of. A6 08820 El Prat de Llobregat (Barcelona)
Tel: 934 797 400 Fax: 934 797 419
www.dewalt.es respuesta.postventa@sbdinc.com
France DeWALT
5, allée des Hêtres BP 60105, 69579 Limonest Cedex
Tel: 04 72 20 39 20 Fax: 04 72 20 39 00
www.dewalt.fr scufr@sbdinc.com
Schweiz Suisse Svizzera
DeWALT In der Luberzen 42 8902 Urdorf
Tel: 044 - 755 60 70 Fax: 044 - 730 70 67
www.dewalt.ch service@rofoag.ch
Ireland DeWALT
Building 4500, Kinsale Road Cork Airport Business Park Cork, Ireland
Tel: 00353-2781800 Fax: 01278 1811
www.dewalt.ie Sales.ireland@sbdinc.com
Italia DeWALT
via Energypark 6 20871 Vimercate (MB), IT
Tel: 800-014353 39 039-9590200 Fax: 39 039-9590311
www.dewalt.it
Nederlands DeWALT
Netherlands BVPostbus 83, 6120 AB BORN
Tel: 31 164 283 063 Fax: 31 164 283 200
www.dewalt.nl
Norge DeWALT
Postboks 4613 0405 Oslo, Norge
Tel: 45 25 13 00 Fax: 45 25 08 00
www.dewalt.no kundeservice.no@sbdinc.com
Österreich DeWALT
Werkzeug Vertriebsges m.b.H Oberlaaerstrasse 248, A-1230 Wien
Tel: 01 - 66116 - 0 Fax: 01 - 66116 - 614
www.dewalt.at service.austria@sbdinc.com
Portugal DeWALT
Ed. D Dinis, Quina da Fonte Rua dos Malhoes 2 2A 2º Esq. Oeiras e S. Juliao da Barra, paço de Arcos e Caxias 2770 071 Paço de Arcos
Tel: +351 214667500 Fax: +351214667580
www.dewalt.pt resposta.posvenda@sbdinc.com
Suomi DeWALT
PL47 00521 Helsinki, Suomi
Puh: 010 400 4333 Faksi: 0800 411 340
www.dewalt.fi asiakaspalvelu.fi@sbdinc.com
Sverige DeWALT
BOX 94 43122 Mölndal Sverige
Tel: 031 68 61 60 Fax: 031 68 60 08
www.dewalt.se kundservice.se@sbdinc.com
Türkiye
Sanayi ve Ticareet Bakanlığı tebliğince kullanim ömrü 7 yıldır. Stanley Black & Decker Turkey Alet Üretim San. Tic. Ltd.Şti. Kozyataği Mh Değirmen Sk. Nida Kule No: 18 Kat: 6, 34742 Kadıköy, İstanbul, Türkiye
Tel: +90 216 665 2900 Faks: +90 216 665 2901
www.dewalt.com.tr info-tr@sbdinc.com
United Kingdom
DeWALT, 210 Bath Road; Slough, Berks SL1 3YD
Tel: 01753-567055 Fax: 01753-572112
www.dewalt.co.uk emeaservice@sbdinc.com
Australia DeWALT
810 Whitehorse Road Box Hill VIC 3103 Australia
Tel: Aust 1800 338 002 Tel: NZ 0800 339 258
www.dewalt.com.au www.dewalt.co.nz
Middle East Africa DeWALT
P.O. Box - 17164, Jebel Ali Free Zone (South), Dubai, UAE
Tel: 971 4 812 7400 Fax: 971 4 2822765
www.dewalt.ae Service.MEA@sbdinc.com
N514792
10/17
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