DeWalt DC608-XE, DC609-XE Instruction Manual

DC608-XE
DC609-XE (Sequential Fire Action only)

18 GAUGE CORDLESS NAILER

INSTRUCTION MANUAL

1

A. Trigger
B. Contact trip lock-off
C. Depth adjustment wheel
D. Headlights/low

battery/jam indicator
E. Jam clearing latch
F. Contact trip
G. Magazine
H. Pusher latch
I. Reversible suspension hook
J. Low nail indicator

NAIL SPECIFICATIONS

Straight
Nail 16 mm, 19 mm, 25 mm, 29 mm, 30 mm, 32 mm, 33 mm, 35 mm, 38 mm, 40 mm, 44 mm, 50 mm
Lengths (5/8", 3/4", 1", 1-1/8", 1-3/16", 1-1/4", 1-5/16", 1-3/8", 1-1/2", 1-9/16", 1-3/4", 2")

Shank Diameters 18 gauge

Nail Stick Angles 0˚

TOOL SPECIFICATIONS
Firing Mode Selective
Voltage 18
Height 286 mm (11.25")
Width 89 mm (3.5")
Length 292 mm (11.5")

Weight 3.4 kg (7.5 lbs.)
Magazine Angle 0˚

Loading Capacity Up to 110 nails

I

G

J

E

D

A

F

H

B

C

Fig. 1

NOTE: DC609-XE
(Australia and New
Zealand) The bump feed
on this model has been
defeated. This tool will
only fire in sequential
mode.

2

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US AT: 1800 654 155 (AUS) or 09 259 1111 (NZ).

SAFETY INSTRUCTIONS FOR POWER TOOLS

When using power tools, always observe the safety regulations applicable in your
country to reduce the risk of fire, electric shock and personal injury. Read the following
safety instructions before attempting to operate this product. Keep these instructions in
a safe place.

General Safety Rules – For All Battery Operated Tools

WARNING! Read all instructions. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury. The term “power tool” in all
of the warnings listed below refers to your mains operated (corded) power tool or
battery operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

WORK AREA

• Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence

of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.

• Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Do not abuse the cord. Never use the cord to carry the tool. Keep cord
away from heat, oil, sharp edges or moving parts. Replace damaged cords
immediately. Damaged cords may create a fire.

• A battery operated tool with integral batteries or a separate battery pack must
be recharged only with the specified charger for the battery. A charger that

may be suitable for one type of battery may create a risk of fire when used with
another battery.

• Use battery operated tool only with the specifically designed battery pack.
Use of any other batteries may create a risk of fire.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating power tools

may result in serious personal injury,

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose clothing,
jewelry, or long hair can be caught in moving parts. Air vents often cover moving
parts and should also be avoided.

• Avoid accidental starting. Be sure contact trip lock-off is in the locked position
before inserting battery pack. Carrying tools with your finger on the trigger or
inserting the battery pack into a tool with the trigger pulled invites accidents.

• Remove adjusting keys or wrenches before turning the tool on. A wrench or
key that is left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the tool in unexpected situations.

Definitions: Safety Guidelines

The definitions below describe the level of severity for each
signal word. Please read the manual and pay attention to
these symbols.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate

injury.
CAUTION: Used without the safety alert symbol indicates a

potentially hazardous situation which, if not avoided, may
result in property damage.

3

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety

shoes, hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

• Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holding the work by hand or against your body is unstable and

may lead to a loss of control.

• Do not force tool. Use the correct tool for your application. The correct tool will
do the job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off. Any tool that cannot be
controlled with the switch is dangerous and must be repaired.

• Disconnect battery pack from tool or place the switch in the locked or off

position before making any adjustments, changing accessories, or storing
the tool. Such preventative safety measures reduce the risk of starting the tool

accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.

• When battery pack is not in use, keep it away from other metal objects like:

paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal to another. Shorting the battery terminals

together may cause sparks, burns, or a fire.

• Check for misalignment or binding of moving parts, breakage of parts, and

any other condition that may affect the tool’s operation. If damaged, have the
tool serviced before using. Many accidents are caused by poorly maintained

tools.

• Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool, may become hazardous
when used on another tool.

SERVICE

• Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow
instructions in the Maintenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance Instructions may create a risk of electric
shock or injury.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the
power supply corresponds to the voltage on the rating plate. 240 V AC means your
tool will operate on alternating current. As little as 10% lower voltage can cause loss
of power and can result in overheating. All D

EWALT tools are factory tested; if this

tool does not operate, check the power supply. Your DEWALT tool is double insulated,
therefore no earth wire is required.

• Young children and the infirm. This appliance is not intended for use by
young children or infirm persons without supervision. Young children should be
supervised to ensure that they do not play with this appliance.

• Replacement of the supply cord. If the supply cord is damaged, it must be
replaced by the manufacturer or an authorised D

EWALT Service Centre in order to

avoid a hazard.

Extension Cords

CAUTION: Use only extension cords that are approved by the country’s Electrical
Authority. Before using extension cords, inspect them for loose or exposed wires,
damaged insulation and defective fittings. Replace the cord if necessary.

Important Safety Instructions for Nailers

WARNING: When using any nailer, all safety precautions, as outlined below, should
be followed to avoid the risk of death or serious injury. Read and understand all
instructions before operating the tool.

FIG. A

• Hold tool by insulated gripping surfaces when

performing an operation where the cutting tool
may contact hidden wiring. Contact with a “live”

wire will make exposed metal parts of the tool “live”
and shock the operator.

• Actuating tool may result in flying debris, collation

material, or dust which could harm operator’s
eyes. Operator and others in work area MUST wear

safety glasses with side shields. These safety glasses
must conform to ANSI Z87.1 requirements (approved
glasses have “Z87” printed or stamped on them. It is

4

FIG. E

the employer’s responsibility to enforce the use of
eye protection equipment by the tool operator and
other people in the work area. (Fig. A)

• Always wear appropriate personal hearing
and other protection during use. Under some
conditions and duration of use, noise from this
product may contribute to hearing loss. (Fig. A)

• Disconnect battery pack from the tool when not

in use. Always remove battery pack and remove
fasteners from magazine before leaving the area
or passing the tool to another operator. Do not
carry tool to another work area in which changing
location involves the use of scaffoldings, stairs,
ladders, and the like, with battery pack connected.
Do not make adjustments, perform maintenance
or clear jammed fasteners while battery is in
place.

• Do not remove, tamper with, or otherwise cause
the tool, trigger, contact trip lock-off, or contact
trip to become inoperable. Do not tape or tie trigger

or contact trip in the ON position. Do not remove
spring from contact trip. Make daily inspections for
free movement of trigger and contact trip. Uncontrolled
discharge could result.

• Inspect tool before use. Do not operate a tool if

any portion of the tool, trigger, contact trip lock­off, or contact trip is inoperable, disconnected,
altered, or not working properly. Damaged parts or

missing parts should be repaired or replaced before
use. Refer to Repairs.

• Do not alter or modify the tool in any way.

• Always assume that the tool contains fasteners.

• Do not point the tool at co-workers or yourself at
any time. No horseplay! Work safe! Respect the tool

as a working implement. (Fig. B)

• Keep bystanders, children, and visitors away while

operating a power tool. Distractions can cause you
to lose control. When tool is not in use, it should be
locked in a safe place, out of the reach of children.

• Always use contact trip lock-off when tool is not in
immediate use. Using the contact trip lock-off will

prevent accidental discharge.

• Do not overreach. Maintain proper footing and
balance at all times. Loss of balance may cause
personal injury. (Fig. C)

• Use the tool only for its intended use. Do not

discharge fasteners into open air, concrete,
stone, extremely hard woods, knots or any
material too hard for the fastener to penetrate.

Do not use the body of the tool or top cap as
a hammer. Discharged fasteners may follow
unexpected path and cause injury. (Figs. D, F)

• Always keep fingers clear of contact trip to
prevent injury from inadvertent release of the
pusher. (Fig. H)

• Refer to the Maintenance and Repairs sections for
detailed information on the proper maintenance of
the tool.

• Always operate the tool in a clean, lighted area.

Be sure the work surface is clear of any debris
and be careful not to lose footing when working in
elevated environments such as rooftops.

• Do not drive fasteners near edge of material.
The workpiece may split causing the fastener to
ricochet, injuring you or a co-worker. Be aware that
the nail may follow the grain of the wood (shiner),
causing it to protrude unexpectedly from the side of
the work material. Drive the chisel point of the nail
perpendicular to the grain to reduce risk of injury.
(Figs. E, F, M)

FIG. D

FIG. C

FIG. F

FIG. H

FIG. G

FIG. B