DeWalt DC608B TYPE 1 Owner’s Manual

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INSTRUCTION MANUAL GUIDE D'UTILISATION MANUAL DE INSTRUCCIONES
DC608
INSTRUCTIVO DE OPERACION, CENTROS DE SERVICIO Y POLIZA DE GARANTiA. ADVERTENCIA: LI_ASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
®
18 Gauge Cordless Nailer Cloueuse sans fil pour clou de calibre 18
Clavadora inal_mbrica de calibre 18
FIG. 1
F
K
f Definitions: Safety Guidelines
The definitions below describe the level of severity for
each signal word. Please read the manual and pay attention to these symbols.
_IDANGER: Indicates an imminently hazardous situa-
tion which, ffnot avoided, will result in death or serious
injury.
=&WARNING: Indicates a potentially hazardous situa- tion which, if not avoided, could result in death or seri-
ous injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol indi- cates a potentially hazardous situation which, if not avoided, may result in property damage.
A. Trigger
B. Contact trip lock-off C. Depth adjustment wheel D. Headlights/low
battery/jam indicator E. Jam clearing latch F. Contact trip
G. Magazine
Nail
Lengths
Shank Diameters Nail Stick Angles
H. Pusher latch
I. Bump/sequential
selector switch
J. Reversible suspension
hook
K. Low nail indicator
TOOL SPECIFICATIONS
Firing Mode Selective Voltage 18
Height 11.25" (286 mm)
Width 3.5" (89 mm) Length 11.5" (292 mm)
Weight 7.5 Ibs. (3.4 kg) Magazine Angle 0°
Loading Capacity Up to 110 nails
NAIL SPECIFICATIONS
Straight
5/8", 3/4", 1", 1-1/8", 1-3/16", 1-1/4", 1-5/16", 1-3/8", 1-1/2", 1-9/16", 1-3/4", 2"
(16 mm, 19 mm, 25 mm, 29 mm, 30 mm, 32 mm, 33 mm, 35 mm, 38 mm, 40 mm, 44 mm, 50 mm)
18 gauge
0o
IFYOUHAVEANYQUESTIONSORCOMMENTS
ABOUTTHISORANYDEWALTTOOL,CALLUS TOLLFREEAT:1-800-4-DEWALT(1-800-433-9258)
General Safety Rules - For All Battery Operated Tools
_ WARNING! Read and understand all
instructions. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of flammable liquids, gases, or dusL Power tools
create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool Distractions can cause you to lose control.
ELECTRICAL SAFETY
Do not abuse the cord. Never use the cord to carry the tooL Keep cord away from heat, oil,
sharp edges or moving parts. Replace damaged cords immediately. Damaged cords may create a
fire.
A battery operated tool with integral batteries or a separate battery pack must be recharged only
with the specified charger for the battery. A charger that may be suitable for one type of battery
may create a risk of fire when used with another battery.
Use battery operated tool only with the specifically designed battery pack. Use of any
other batteries may create a risk of fire.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense when operating a power tool Do
not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating power tools may result in serious personal injury,
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts. Loose clothing, jewelry, or long hair can be caught
in moving parts. Air vents often cover moving parts and should also be avoided.
Avoid accidental starting. Be sure contact trip lock-off is in the locked position before inserting battery pack. Carrying tools with your finger on the
trigger or inserting the battery pack into a tool with the trigger pulled invites accidents.
Remove adjusting keys or wrenches before turning the tool on. A wrench or key that is left
attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance enables better control of the tool in unexpected
situations.
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
TOOL USE AND CARE
Use clamps or other practical way to secure
and support the workpiece to a stable platform. Holding the work by hand or against your body is
unstable and may lead to a loss of control
Do not force tool Use the correct tool for your
application. The correct tool will do the job better and safer at the rate for which it is designed.
Do not use tool ff switch does not turn it on
or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off position before
making any adjustments, changing accessories, or storing the tooL Such preventative safety
measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like: paper clips, coins,
keys, nails, screws, or other small metal objects
that can make a connection from one terminal to another. Shorting the battery terminals together
may cause sparks, bums, or a fire.
Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the tool's operation, ff damaged,
have the tool serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model Accessories
that may be suitable for one tool, may become
hazardous when used on another tool
SERVICE
Tool service must be performed only by
qualified repair personnel Service or maintenance
performed by unqualified personnel could result in a risk of injury.
FIG. A
FIG. B
FIG. C
FIG. D
FIG. E
FIG. F
When servicing a tool use only identical replacement parts. Follow instructions in
the Maintenance section of this manual Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of electric shock or injury.
Important Safety Instructions for Nailers
WARNING: When using any nailer, all safety
..... precautions, as outlined below, should be
injury. Read and understand all instructions
| before operating the tool.
@ followed to avoid the risk of death or serious
......
Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring. Contact with a "live" wire will make exposed
metal parts of the tool "live" and shock the operator.
Actuating tool may result in flying debris,
collation material, or dust which could harm operator's eyes. Operator and others
in work area MUST wear safety glasses with side shields. These safety glasses must conform to ANSI Z87.1 requirements
(approved glasses have "Z87" printed or stamped on them. It is the employer's
responsibility to enforce the use of eye
protection equipment by the tool operator
and other people in the work area. (Fig. A)
Always wear appropriate personal hearing and other protection during use.
Under some conditions and duration of use, noise from this product may contribute to hearing loss. (Fig. A)
Disconnect battery pack from the tool when not in use. Always remove
battery pack and remove fasteners from magazine before leaving the area or
passing the tool to another operator. Do
not carry tool to another work area in which changing location involves the use
of scaffoldings, stairs, ladders, and the like, with battery pack connected. Do not make adjustments, perform maintenance
or clear jammed fasteners while battery is in place.
Do not remove, tamper with, or otherwise cause the tool, trigger, contact trip lock-
off, or contact trip to become inoperable. Do not tape or tie trigger or contact trip
in the ON position. Do not remove spring from contact trip. Make daily inspections for
free movement of trigger and contact trip. Uncontrolled discharge could result.
3
Inspecttoolbefore use. Do notoperate atoolif any portion of the tool, trigger,
contact trip lock-off, or contact trip is inoperable, disconnected, altered, or
not working properly. Damaged parts or missing parts should be repaired or replaced before use. Refer to Repairs.
Do not alter or modify the tool in any way.
Always assume that the tool contains fasteners.
Do not point the tool at co-workers or yourself at any time. No horseplay!
Work safe! Respect the tool as a working
implement. (Fig. B)
Keep bystanders, children, and visitors away while operating a power
tool Distractions can cause you to lose control When tool is not in use, it should
be locked in a safe place, out of the reach of children.
Always use contact trip lock-off when tool is not in immediate use. Using
the contact trip lock-off will prevent accidental discharge.
Do not overreach. Maintain proper footing and balance at all times. Loss
of balance may cause personal injury. (Fig. C)
Use the tool only for its intended
use. Do not discharge fasteners into open air, concrete, stone, extremely hard woods, knots or any
material too hard for the fastener
to penetrate. Do not use the body of the tool or top cap as a hammer. Discharged fasteners may follow unexpected path and cause injury. (Figs. D, F)
Always keep fingers clear of contact trip to pre vent injury from inadvertent release of the pusher (Fig. H)
Refer to the Maintenance and Repairs sections for detailed information on
the proper maintenance of the tooL
Always operate the tool in a clean, lighted area. Be sure the work surface
is clear of any debris and be careful not to lose footing when working in elevated environments such as rooftops.
Do not drive fasteners near edge of materiaL The workpiece may split causing the fastener to ricochet, injuring
you or a co-worker. Be aware that
the nail may follow the grain of the wood (shiner), causing it to protrude
FIG. G
FIG. H
FIG. J
FIG. K
FIG.
unexpectedly from the side of the work material Drive the chisel point of the nail
perpendicular to the grain to reduce risk of injury. (Figs. E, F, M)
Do not drive nails onto the heads of
other fasteners or with the tool at too steep an angle. Personal injury
from strong recoil, jammed fasteners, or ricocheted nails may result. (Fig. G)
Keep hands and body parts clear of
immediate work area. Hold workpiece
with clamps when necessary to keep
hands and body out of potential harm. Be sure the workpiece is properly secured before pressing the nailer against the
material The contact trip may cause the work material to shift unexpectedly.
(Fig. H)
Do not use tool in the presence of flammable dust, gases or fumes. The
tool may produce a spark that could ignite gases causing a fire. Driving a nail into another nail may also cause a
spark. (Fig. I)
Keep face and body parts away from back of the tool cap when working in restricted areas. Sudden recoil can
result in impact to the body, especially
when nailing into hard or dense material
(Fig. J)
Grip tool firmly to maintain control
while allowing tool to recoil away from work surface as fastener is driven. In
Bump mode if contact trip is allowed to recontact work surface before trigger is released an unwanted fastener will be fired.
Choice of triggering method is importanL Check the manual for
triggering options.
BUMP/SEQUENTIAL SELECTOR SWITCH
Sequential Action /" (Fig. K)
When using the tool in sequential
action, do not actuate the tool unless the tool is placed firmly against the
workpiece.
Bump Action iii (Fig. L)
When using the tool in bump action, be careful of unintentional double
fires resulting from tool recoil.
Unwanted fasteners may be driven if
the contact trip is allowed to accidentally re-contact the work surface.
FIG. M
FIG. N
FIG. O
i!!
, Engage contact trip lock-off (Fig. N).
.....,,,,, ....... Avoid contact with trigger during
..... adjustments
Do not drive nails blindly into walls, floors or other work
areas. Fasteners driven into five electrical wires, plumbing, or other types of obstructions can result in injury. (Fig. O)
Stay alert, watch what you are doing and use common sense when operating a power tool Do not use tool
while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
A WARNING: Use of this product will expose you to chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Avoid inhaling vapors and dust, and wash hands after using.
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of
harmful chemicals.
A WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory
protection appropriate for the dust exposure. Direct particles away from face and body. _ WARNING: ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
ANSI Z87.1 eye protection (CAN/CSA Z94.3),
ANSI $12.6 ($3.19) hearing protection,
NIOSH/OSHA/MSHA respiratory protection.
TO A VOID DOUBLE FIRES:
Do not engage the tool against the work surface with a strong force.
Allow the tool to recoil fully after each actuation.
Use sequential action trigger.
When "bump" actuating the brad
nailer, always keep tool in control
Inaccurate placement of tool can result
in misdirected discharge of a fastener.
Do not drive nails onto the heads of other fasteners. Strong recoil, jammed
fasteners, or ricocheted nails may result. (Fig. M)
Be aware of material thickness when
using nailer. A protruding nail may
cause injury.
DEPTH ADJUSTMENT: To reduce
Remove battery pack.
depth, AL WAYS;
A CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or
falling hazard. Some tools with large battery packs will
stand upright on the battery pack but may be easily knocked over.
The labelon your toolmayinclude the following symbols. The symbols and their definitions are as follows:
V. .......... volts
Hz......... hertz
min .......minutes
-- - ....direct current
(_) ......... Class I Construction
(grounded)
......... earthing terminal
[] ......... Class II Construction
(double insulated)
BPM .....beats per minute
BEFORE OPERATING THIS TOOL, CAREFULLY READ AND UNDERSTAND ALL INSTRUCTIONS IN THE
"IMPORTANT SAFETY INSTRUCTIONS" SECTION.
A ............. amperes
W............ watts
........... alternating
current
no ........... no load
speed
A ........... safety alert
symbol
.../min .....revolutions or
reciprocation per minute
Important Safety Instructions for Battery Packs
Your tool uses a DEWALT battery pack. When ordering replacement battery packs, be sure to include catalog
number and voltage: Extended Run-Time battery packs deliver more run-time than standard battery packs. Consult
the chart at the end of this manual for compatibility of
chargers and battery packs. NOTE: Your tool will accept either standard or Extended Run Time battery packs. However, be sure to select proper
voltage. Batteries slowly lose their charge when they are
not on the charger, the best place to keep your battery is on the charger at all times.
The battery pack is not fully charged out of the carton.
Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures
outlined.
READ ALL INSTRUCTIONS
DO NOT incinerate the battery pack even if # is severely damaged or is completely worn out. The
battery pack can explode in a fire. A small leakage of liquid from the battery pack cells may occur under extreme usage or temperature
conditions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets on your
skin:
a. Wash quickly with soap and water. b. Neutralize with a mild acid such as lemon juice or
vinegar.
c. If battery liquid gets into your eyes, flush them with
clean water for a minimum of 10 minutes and seek
immediate medical attention. (Medical note: The liquid is 25-35% solution of potassium hydroxide.)
Charge the batterypacks only in DEWALTchargers.
DO NOT splash or immerse in water or other liquids.
Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 105°F (such as outside sheds or metal buildings in summer).
J_DANGER: Electrocution hazard. Never attempt to open
the battery pack for any reason, ff battery pack case is cracked or damaged, do not insert into charger. Electric shock or electrocution may result. Damaged battery packs should be returned to service center for recycling.
NOTE: Battery storage and carrying caps are provided for use whenever the battery is out of the tool or charger. Remove cap before placing battery in charger or tool.
A WARNING: Fire hazard. Do not store or
carry battery so that metal objects can contact exposed battery terminals. For example, do not
place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc.
without battery cap. Transporting batteries can possibly cause fires if the battery terminals inadvertently come
in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of
Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on
airplanes (i.e., packed in suitcases and carry-on luggage)
UNLESS they are properly protected from short circuits. So
when transporting individual batteries, make sure that the battery terminals are protected and well insulated from
materials that could contact them and cause a short circuit.
_ CAUTION: Battery pack must be securely attached to
tool ff battery pack is detached, personal injury may result.
The RBRC TM Seal
The RBRC TM (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium and nickel metal hydride batteries (or battery packs) indicate that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by DEWALT. In some areas, it is illegal to place spent nickel cadmium and nickel metal hydride batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious
alternative. RBRC TM in cooperation with DEWALT and other battery
users, has established programs in the United States and Canada to facilitate the collection of spent nickel cadmium and nickel metal hydride batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium and nickel metal hydride batteries
to an authorized DEWALT service center or to your local
retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery.
RBRCTM is a registered trademark of the Rechargeable Battery
RecyclingCorporation.
Important Safety Instructions for Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains
important safety instructions for battery chargers.
Before using charger, read allinstructions and cautionary markings on charger, battery pack, and product using battery pack.
A DANGER: Electrocution hazard. 120 volts are present at charging terminals. Do not probe with conductive objects.
Electric shock or electrocution may result. i_ WARNING: Shock hazard. Do not allow any liquid to get
inside charger. Electric shock may result. A CAUTION: Bum hazard. To reduce the risk of injury, charge only DEWALT nickel cadmium rechargeable
batteries. Other types of batteries may burst causing personal injury and damage. ACAUTION: Under certain conditions, with the charger plugged in to the power supply, the exposed charging contacts inside the charger can be shorted by foreign material Foreign materials of a conductive nature such as,
but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when
there is no battery pack in the cavity. Unplug charger before attempting to clean.
DO NOTattempt to charge the batterypack with any chargers other than the ones in this manuaL The
charger and battery pack are specifically designed to work together.
These chargers are not intended for any uses other than charging DEWAL T rechargeable batteries. Any
other uses may result in risk of fire, electric shock or electrocution.
Do not expose charger to rain or snow.
Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug
and cord.
Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to
damage or stress.
Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result
in risk of fire, electric shock, or electrocution.
An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The
smaller the gauge number of the wire, the greater the capacity of the cable, that is 16 gauge has more capacity than 18 gauge. When using more than one extension
to make up the total length, be sure each individual extension contains at least the minimum wire size.
Recommended Minimum Wire Size
for Extension Cords
Total Length of Cord
25ft. 50ft. 75ft. 100ft. 125ft. 150ft. 175ft.
7.6m 15.2m 22.9m 30.5m 38.1 m45.7m 53.3m
Wire Size AWG
18 18 16 16 14 14 12
Do not place any object on top of charger or place
the charger on a soft surface that might block the ventilation slots and result in excessive internal
heal Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
Do not operate charger with damaged cord or plug
-- have them replaced immediately.
Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in any
way. Take it to an authorized service center.
Do not disassemble charger; take it to an authorized
service center when service or repair is required.
Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
Disconnect the charger from the outlet before
attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not
reduce this risk.
NEVER attempt to connect 2 chargers together.
The charger is designed to operate on standard
household electrical power (120 Volts). Do not attempt to use it on any other voltage. This does not
apply to the vehicular charger.
Using Automatic Tune-Up TM Mode
The automatic Tune-Up TM Mode equalizes or balances the
individual cells in the battery pack allowing it to function at peak capacity. Battery packs should be tuned up weekly or after 10 charge/discharge cycles or whenever the pack no longer delivers the same amount of work. To use the automatic Tune-Up TM, place the battery pack in the charger and leave it for at least 8 hours. The charger will cycle
through the following modes.
1. The red light will blink continuously indicating that the 1-hour charge cycle has started.
2. When the 1-hour charge cycle is complete, the light will stay on continuously and will no longer blink. This
indicates that the pack isfully charged and can be used at this time.
3. If the pack is left in the charger after the initial 1-hour charge, the charger will begin the Automatic Tune-Up
mode. This mode continues up to 8 hours or until the individual cells in the battery pack are equalized. The
battery pack is ready for use and can be removed at any time during the Tune-Up mode.
4. Once the Automatic Tune Up mode is complete, the charger will begin a maintenance charge; the red
indicator will remain lit.
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
Chargers
Your tool uses a DEWALT Charger. Your battery can
be charged in DEWALT 1 Hour Chargers, 15 Minute
Chargers or Vehicular 12 volt charger. Be sure to read all safety instructions before using your charger. Consult the chart on the back cover of this manual for compatibility of chargers and battery packs.
FIG. 2
15 MINUTE CHARGER
1 HOUR CHARGER
Charging Procedure
.&DANGER: Electrocution hazard. 120 volts are present at
charging terminals. Do not probe with conductive objects.
1. Plug the charger into an appropriate outlet before inserting battery pack.
2. Insert the battery pack into the charger. The red (charging) light will blink continuously indicating that
the charging process has started (Fig. 2).
3. The completion of charge will be indicated by the red light remaining ON continuously. The pack is fully
charged and may be used at this time or left in the charger.
Indicator Light Operation
PACK CHARGING ................... mm mm mm mm mm mm mm I
FUL_ CHARGED ...................
HOT/COLD PACK DELAY........ _ _ _
REPLACE PACK ...................... ••••••••••••
PROBLEM POWER LINE ........
Charge Indicators
Some chargers are designed to detect certain problems
that can arise with battery packs. Problems are indicated
bythe red light flashing at a fast rate. If this occu rs, re-insert battery pack into the charger. If the problem persists, try a different battery pack to determine if the charger is OK. If the new pack charges correctly, then the original pack
is defective and should be returned to a service center or
other collection site for recycling. If the new battery pack elicits the same trouble indication as the original, have the charger tested at an authorized service center.
HOT/COLD PACK DELAY
Some chargers have a Hot/Cold Pack Delay feature: when the charger detects a battery that is hot, it automatically starts a Hot Pack Delay, suspending charging until the battery has cooled. After the battery has cooled, the charger automatically switches to the Pack Charging
mode. This feature ensures maximum battery life. The red light flashes long, then short while in the Hot Pack Delay
mode.
PROBLEM POWER LINE
Some chargers have a Problem Power Line indicator. When the charger is used with some portable power sources such as generators or sources that convert DC to AC, the charger may temporarily suspend operation, flashing the
red light with two fast blinks followed by a pause. This indicates the power source is out of limits.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the red light glowing indefinitely. The charger will keep the battery pack fresh and fully charged.
NOTE: A battery pack will slowly lose its charge when kept out of the charger. If the battery pack has not been kept on maintenance charge, it may need to be recharged
before use. A battery pack may also slowly lose its charge
if left in a charger that is not plugged into an appropriate
AC source. WEAK BATTERY PACKS: Chargers can also detect a
weak battery. Such batteries are still usable but should
not be expected to perform as much work. In such cases, about 10 seconds after battery insertion, the charger will beep rapidly 8 times to indicate a weak battery condition. The charger will then go on to charge the battery to the
highest capacity possible.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is
between 65°F and 75°F (18°- 24°C). DO NOT charge
the battery pack in an air temperature below +40°F
(+4.5°C), or above +105°F (+40.5°C). This is important and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to touch while charging. This is a normal condition, and
does not indicate a problem.
3. If the battery pack does not charge properly:
a. Check current at receptacle by plugging in a lamp or
other appliance.
b. Check to see if receptacle is connected to a light
switch which turns power off when you turn out the
lights.
c.Movechargerandbatterypacktoalocationwhere
thesurroundingairtemperatureisapproximately
65OF_75OF(18°-24oc).
d.Ifchargingproblemspersist,takethetool,battery
packandchargertoyourlocalservicecenter.
4.Thebatterypackshouldberechargedwhenitfailsto producesufficientpoweronjobswhichwereeasily donepreviously.DONOTCONTINUEtouseunder
theseconditions.Followthechargingprocedure.You
mayalsochargeapartiallyusedpackwheneveryou desirewithnoadverseaffectonthebatterypack.
5.Undercertainconditions,withthechargerplugged intothepowersupply,theexposedchargingcontacts insidethechargercanbeshortedbyforeignmaterial. Foreignmaterialsofaconductivenaturesuchas,but notlimitedto,steelwool,aluminumfoil,oranybuildup ofmetallicparticlesshouldbekeptawayfromcharger cavities.Alwaysunplugthechargerfromthepower supplywhenthereis nobatterypackinthecavity. Unplugchargerbeforeattemptingtoclean.
6.Donotfreezeorimmersechargerinwateroranyother liquid.
& WARNING: Shock hazard. Don't allow any liquid to get inside charger. Electric shock may result. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in
a metal shed, or an uninsulated trailer. _ CAUTION: Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack
breaks or cracks, return to a service center for recycling.
Installing and Removing the Battery Pack
A CAUTION: Engage contact trip lock-off before removing or installing battery.
FIG. 3 FIG. 4
M
NOTE: Make sure your battery pack is fully charged. To install the battery pack into the tool handle, align the
base of the tool with the notch inside the tool's handle and slide the battery pack firmly into the handle until you hear
the lock snap into place.
To remove the battery pack from the tool, press the release buttons (M) and firmly pull the battery pack out of
the tool handle. Insert it into the charger as described in the
charger manual (Fig. 4).
COMPONENTS
A WARNING: Lock off trigger, disconnect battery pack from tool and remove fasteners from magazine before making adjustments or personal injury may result.
Refer to Figure 1 at the beginning of this manual for a
complete list of components.
OPERA TION
Z&WARNING: Read the section titled Important Safety Instructions for Nailers at the beginning of this manual
Always wear eye and ear protection when operating this
tool Keep the nailer pointed away from yourself and others. For safe operation, complete the following
procedures and checks before each use of the nailer.
1. Wear proper eye, hearing and respiratory protection.
2. Remove battery pack from tool
3. Lock the pusher in the back position and remove aft fasteners from the magazine.
4. Check for smooth and proper operation of contact trip and pusher assemblies. Do not use tool if either
assembly is not functioning properly. NEVER use a tool that has the contact trip restrained in the up
position.
5. NEVER use a tool that has damaged parts.
A WARNING: To reduce the risk of personal injury, disconnect battery pack from tool before performing
maintenance, clearing a jammed fastener, leaving work area, moving tool to another location or handing the tool to
another person.
Mode Selection
& WARNING: Always wear proper eye [ANSI Z87.1 (CAN/ CSA Z94.3)] and ANSI $12.6 ($3.19) hearing protection when operating tool
The DEWALT cordless nailers are assembled in accordance with the ANSI Standard SNT-101-2002.
Before operating this tool, look at the selector switch
to determine the actuation mode. Read all instructions
before selecting actuation mode.
i_ WARNING: Keep fingers AWAY from trigger when not
driving fasteners to avoid accidental firing. NEVER carry tool with finger on trigger. In bump mode tool will fire a fastener if safety is bumped while trigger is depressed.
SEQUENTIAL ACTION /
Use sequential action for intermittent nailing where very
careful and accurate placement and depth control is
desired.
7
To operate the nailer in sequential action mode:
1. Flip the switch located on the body ofthe tool just between the trigger and magazine to the left, as shown in Figure 6.
2. Fully depress nosepiece against
the work surface (motor will
start).
3. Pull trigger (nail will drive into work surface).
4. Release trigger.
5. Lift nosepiece off work surface.
6. Repeat steps 2 through 4 for next application.
ACAUTION: The contact trip needs to be depressed
followed by a trigger pull for each nail followed by a release of both the contact trip and trigger after each nail.
BUMP ACTION /// Bump action is intended for rapid nailing
on flat, stationary surfaces.
When using bump action, two methods
are available: place actuation and bump actuation.
Flip the switch located on the body of
the tool just between the trigger and
magazine to the right as shown in Figure 7.
To operate the tool using the PLACE ACTUATION
method:
WARNING: A nail will fire each time the trigger is
depressed as long as the contact trip remains depressed.
1. Depress the contact trip against the work surface.
2. Depress the trigger.
To operate the tool using the BUMP ACTUATION
method:
1. Depress the trigger.
2. Push the contact trip against the work surface. As long as the trigger is depressed, the tool will fire a nail every
time the contact trip is depressed. This allows the user to drive multiple nails in sequence.
A CAUTION: Do not keep trigger depressed when tool is
not in use. Keep the contact trip lock-off engaged in the locked position when the tool is not in use.
Preparing the tool
.&CAUTION: NEVER spray or in any other way apply lubricants or
cleaning solvents inside the tooL This can seriously affect the life and
performance of the tooL
NOTE: The battery pack is not fully
charged out of the carton. Follow
instructions outlined (see Charging Procedures).
1. Read the Safety Instruction section of this manuaL
2. Wear eye and ear protection.
3.RemovebatteryfromtooL
4.Ensuremagazineisemptyofallfasteners.
5.Checkfor smoothandproperoperationof contact tripandpusherassemblies.Donotusetoolffeither assemblyis notfunctioningproperly.NEVERusea toolthathasthecontacttriprestrainedintheactuated position.
6.Keeptoolpointedawayfromyourselfandothers.
7.Insertfullychargedbatterypack.
Using the Contact Trip Lock-off
(Fig. 8, 9)
WARNING: To reduce the risk of serious personal
injury, DO NOT keep trigger depressed when tool is not in use. Keep the contact trip lock-off switch LOCKED (Fig. 8)
when the tool is not in use.
A WARNING: Toreduce the risk of serious personal injury, lock off trigger, disconnect battery pack from tool and remove fasteners from magazine before making adjustments. Serious personal injury may result.
Each DEWALT nailer is equipped with a contact trip lock-off (B) which when pulled downward with the lock symbol showing in Figure 8, prevents
the tool from firing a nail.
When the contact trip lock-off is oriented as shown in Figure 9, the
tool will be fully operational. The
contact trip lock-off should always be locked off (Fig. 8) whenever any adjustments are
made or when tool is not in immediate use.
NOTE: Tools equipped with selective actuation, when in bump fire mode will allow the motor to start upon
trigger pull. This is normal operation. The contact trip lock-
off constrains the contact trip from discharging a nail.
Loading the Tool
_ WARNING: Keep the tool pointed away from yourself and others. Serious personal injury may result.
_J,WARNING: Never load nails with the contact trip or trigger activated. Personal injury may result.
A WARNING: Always remove battery pack before loading or unloading nails. Serious personal injury may result.
_CAUTION: Keep fingers clear of pusher to prevent injury.
A CAUTION: The contact trip lock-off should always be locked off whenever any adjustments are made or when
tool is not in use.
1. Press pusher latch (H) and pull magazine back.
2. Insert fasteners into the side of the magazine. Be sure the fasteners ride on their tips in the nail channel.
3. Push magazine closed until it locks into place.
UNLOADING
THE TOOL A WARNING: The
contact trip lock-off should always be
locked off whenever any adjustments are
made or when tool is not in use.
1. Press the nail pusher latch
(H) and pull the magazine (G)
rearward. H
2. Tip the tool up until the nails
slide freely out of the magazine.
3. Open the jam clear door on the nosepiece to verify there are no nails remaining.
Adjusting Depth (Fig. 10)
The depth that the fastener is driven can be adjusted using the depth adjustment wheel (C) on the side of the tool.
A WARNING: To reduce risk of serious injury from
accidental actuation when attempting to adjust depth, AL WAYS:
Remove battery pack.
Engage contact trip lock-off.
° Avoid contact with trigger during adjustments.
1. To drive the nail shallower, rotate the depth adjustment wheel (C). There are twelve depth settings, 1 being the shallowest and 6 being the deepest.
2. To sink a nail deeper, rotate the depth adjustment wheel (C) to a higher setting.
Headlights (Fig. 10)
There is a headlight (D) located on each side of the nailer.
Headlights turn on upon battery insertion, activation of the
trigger, or depressing the contact trip.
FIG, 10
NOTE: These headlights are for lighting the immediate work surface and are not intended to be used as flashlights.
LOW BATTERY INDICATOR: The headlights will flash
four consecutive times and then shut down to indicate low battery.
LOW BATTERY. ....... [] [] [] []
JAMMED NAIL INDICATOR: The headlights will flash continually if a nail becomes jammed in the nosepiece (see Clearing a Jammed Nail).
JAMMED NAiL ........ [][][][][][][][][][][][]
Clearing a Jammed Nail (Fig. 11)
If a nail becomes jammed in the nosepiece, keep the tool
pointed away from you and follow these instructions to clear:
1. Remove battery pack from tool and engage contact trip lock-off.
2. Press the nail pusher latch (H) and pull the magazine (G) rearward.
3. Tip the tool up until the nails slide freely out of the magazine.
4. Lift the jam clearing latch (E)
then pull up to open front door .......... -
5. Remove bent nail, using pliers (L).
if necessary.
position, insert screwdriver
6. If driver blade is in the down L E or other rod into nosepiece
and push driver blade back in position.
7. Close the front door and engage the wire form (M) under the 2 arms on the nosepiece. Push latch until it locks in place.
8. Reinsert battery pack. NOTE: The tool will disable itself and not reset until the
battery pack has been removed and reinserted.
9. Reinsert nails into magazine (see Loading the Tool).
10. Push magazine closed until it locks into position.
11. Disengage contact trip lock-off, allowing the contact trip to move.
NOTE: Should nails continue to jam frequently in nosepiece, have tool serviced by an authorized DEWALT service
center.
Cold Weather Operation
When operating tools at temperatures below freezing:
1. Keep tool as warm as possible prior to use.
2. Actuate the tool 5 or 6 times into scrap lumber before using.
Hot Weather Operation
Tool should operate normally. However, keep tool out of direct sunlight as excessive heat can deteriorate bumpers and other rubber parts resulting in increased maintenance.
Suspension Hook
(Fig. 12) FIG,12
A WARNING: Remove nails from magazine before making any
adjustments or servicing this tool Failure to do so may result in serious
injury.
A WARNING: To reduce the risk of J serious personal injury, disconnect
battery pack from tool before making any adjustments, changing accessories, servicing, or moving the tool.
Such preventative safety measures reduce the risk of starting the tool accidentally.
A CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or
falling hazard. Some tools with large battery packs will
stand upright on the battery pack but may be easily knocked over.
The DEWALT cordless nailers include an integrated
suspension hook (J) and can be attached to either side of
the tool to accommodate left- or right-handed users.
If the hook is not desired at all, it can be removed from
the tool.
TO REMOVE SUSPENSION HOOK
1. Remove battery pack from tool.
2. To switch the tool from right- to left-hand usage simply remove the screw and reassemble on the other side.
3. Replace battery pack.
MAINTENANCE
A WARNING: To reduce the risk of serious personal injury, disconnect battery pack from tool before making any adjustments, changing accessories, servicing, or
moving the tool. Such preventative safety measures
reduce the risk of starting the tool accidentally.
Daily Maintenance Chart
ACTION
WHY
HOW
ACTION
WHY HOW
Clean magazine, pusher, and contact trip mechanism.
Permits smooth operation of magazine, reduces wear, and prevents jams.
The use of oils, lubricants periodically or solvents is not recommended as they tend to attract debris.
Before each use, check to insure all screws, nuts and fasteners are tight and undamaged.
Prevents jams and premature failure of tool parts. Tighten loose screws or other fasteners using the
appropriate Allen wrench or screwdriver
Cleaning
A WARNING: To reduce the risk of serious personal injury, disconnect battery pack from tool before cleaning and inspection. Make sure tool is in proper
working condition before placing the tool back in use or
serious personal injury may result.
A CAUTION: When cleaning, use only a damp cloth on plastic parts. Many household cleaners contain chemicals
which could seriously damage plastic parts. Also, do not use gasoline, turpentine, lacquer or paint thinner, dry cleaning fluids or similar products which may seriously damage plastic parts. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS A WARNING: To reduce the risk of personal injury,
disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the
charger using a cloth or soft non-metallic brush. Do not use
water or any cleaning solutions
Lubrication
ACAUTION: NEVER spray or in any other way apply lubricants or cleaning solvents inside the tool This can seriously affect the life and performance of the tool
DEWALT tools are properly lubricated at the factory and are ready for use. However, it is recommended that, once a year, you take or send the tool to a certified service center for a thorough cleaning and inspection.
Repairs
A WARNING: To reduce the risk of serious personal injury, remove nails from magazine before making any adjustments or servicing this tool
To assure product SAFETY and RELIABILITY, repairs,
maintenance and adjustment (including brush inspection and replacement) should be performed by a DEWALT
factory service center, a DEWALT authorized service
center or other qualified service personnel. Always use identical replacement parts. Refer to the Troubleshooting Guide at the end of this section.
Accessories
A WARNING: Since accessories, other than those offered by DEWAL T, have not been tested with this product, use of
such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWAL T, recommended
accessories should be used with this product.
Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800- 4-DEWALT (1-800-433-9258) or visit our website www.
dewalt.com.
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of
purchase. This warranty does not cover part failure due to
normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www. dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.
In addition to the warranty, DEWALT tools are covered by our:
1 YEAR FREE SERVICE
DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time during the first
year after purchase.
2 YEARS FREE SERVICE ON
DEWALT BATTERY PACKS
DC9096, DC9091, DC9071, DC9360 and DC9280
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund - no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained either
in the packaging, call the local company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT: Ifyour warning
labels (Fig. 24) become illegible or are missing, call 1-800- 4-DEWALT for a free replacement.
FIG. 24
f_ _ll_TICC_mml_KIT READANDUNDERSTANDTOOLLAIIELSANDMANUAL FAILURETOFOLLOW_
r_ m OTHERSIN WOBKAREAMUST WEAR ANSI 7,87.1SAFETYGLASSESWITH SIDE SHIELDS. KEEPFINGEBSAWAY FROM TRIGGERWHEN NOT
OFCONTACT TtlIP ANDTRIGGER, CLEARINGJAMS, 011SEttVICING. USEONLYWITff D_WALT ttATTEIIIES AND CttARGER. A TITHEPREVENTIF,LIRELEGUIBE.
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TO SELECTACTIJATJONMODE SLIDE SWITCH LEFT OHRIGHT.
PARA A,IUSTAR EL MODO DE FUNCJONAMJENTO, DESLJCE EL JlITERRUPTOIt HACJALA DERECHA O HACJALA IZQUJERDA.
AOVEeTENClASSE_ALADASPoOeiARESULTARENSERIASLESlONeSPERSONALESU OCASIONARLAMUERTE.TOOO0PERARIOYOEMASPERSONAS_NELAREAOETRABAJ0
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MANTENGA LOS DEDOS ALEJADO8 DEL GATILLO CUANDO NO [ST_ CLAVAND0 A FIN DE NO
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CONSULTE LAS OPCIO NES QUE OFREC[ EL MANUAL. NUNCA DES HABILITE EL SEGU[IO.
UTILICE EL SEGURO CUAND0 LA HERRAMIENTA N0 SE ENCUENTRE EN FUNCIONAMIENT0. ASEGORESE QUE EL GATILLO Y ELDISPARADOR POR CONTACT0 FUNCIONEN DEE_IDAMENTE ANTES DE ACCIONAll LA HERllAMIENTA. JAM_.S ORIENTE LA HERRAMIENTA HACIA SI MISMO NI HACIA LAS DEM,_S pERSONA$ EN LA ZONA DE TRAE_AJO. I_ETIRE LA BATERiA
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DE LA BERRAMIENTA CUANDO: pREST_ CUALQUIER TIP0 DE MANTENIMIENTO, CUAND0 DESTRABE LOS SUJETADORES 0 CUAND0 VERIFIQU[ EL FUNCIONAMIENT0 APROPIADO DEL DISPARADOR pOR CONTACTO 0 OIL GATILL0. LA HERRAMIENTA SE DEBERA UTILIZAR
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OPTIONS. NEVEtl DISABLELOCI,(-OFKUSELOCK-OFFWHEN TOOLISNOTIN USE. EIISUtlE TFIIGGEIIAND CONTACTTRIPOPERATEPROIPERLY BEFOttEUSE. NEVEItPOINTTOOLATYOURSELFOROTHERSINWOItt(AREA. REMOVEtlATrEIIYWHEN_CttECKINGPIIOPEROPERATION
DEWALT iNDUSTRiAL TOOLCO., BALTIMORE,MD 21286USA FORSERVICEiNFORMATiON, CALL1-800.4-.DI:WALT www.DEWALT.com
13iI+/x!
SEQUENTIAL BUMP MODE SECUENCiAL UISPAflO PUB CONTACT(
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VERROUILLA__NMOOEHORST_NSlONLORS_UEL'OUTILNESE_TPAS S'ASSUR__UE LAO_TENT__TLEOEOLENC_U_FONCTIONNENTCONVENABL_MENT_ANT0UTILISE_
_OUTIL.N_JAMAISPOINTERL'OUTILVE_SSOlOUWRS0 AUT_ESpE_SONN_SOANSLA ZONEO_T_AVAIL.ENLEVEZLA_Arr_l_ _UAND: VERIFICATIOND_L'OPE_ATION
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TROUBLESHOOTING GUIDE
MANY COMMON PROBLEMS CAN BE SOLVED EASILY BY UTILIZING THE CHART BELOW. FOR MORE SERIOUS OR PERSISTENT PROBLEMS,
CONTACT A DEWALT SERVICE CENTER OR CALL 1-(800)-4-DEWALT.
A WARNING: TO REDUCE THE RISK d =SERIOUS PERSONAL INJURY, ALWAYS DISC )NNECT BATTERY PACK FROM TOOL BEFORE ALL REPAIRS
Tool doesn't turn on (Headlights don't turn on)
Tool doesn't actuate (Headlights on, motor does not run)
Tool doesn't actuate (Headlights flash 4 times) Tool doesn't actuate (Headlights flash continuously)
Tool doesn't actuate (Headlights on, motor runs) Tool doesn't actuate
(Headlights on, motor runs, driver blade stuck down)
Tool operates, but does not drive the fastener fully
Tool operates, but no fastener driven
Jammed fastener
Tool internal electronics not reset Low battery charge or damaged battery Terminals are dirty or damaged
Contact trip lock is in a locked position Bent contact trip Damaged internal electronics
Motor stops running after 2 seconds Contact trip or trigger not depressed Damaged trigger Bent contact trip
Contact trip lock in the locked position (Sequential mode only)
Damaged internal electronics Low battery charge or damaged battery
Jammed fastener
Jammed mechanism Damaged internal electronics
Damaged return system Debris in nosepiece Damaged driver/return assembly
Low battery charge or damaged battery Depth adjustment set too shallow Tool not firmly applied to workpiece Material and fastener length
too rigorous an application Damaged or worn driver blade tip
Damaged or worn driver/return assembly No fasteners in magazine Wrong size or angle fasteners Debris in nosepiece
Debris in magazine Worn magazine Damaged or worn driver blade Damaged pusher spring
Wrong size or angle fasteners Damaged or worn driver blade Material and fastener length
too rigorous an application Low battery charge or damaged battery Debris in nosepiece
Debris in magazine Worn magazine Worn or damaged pusher spring
Remove battery, wait 3 seconds and reinsert Charge or replace battery See authorized service center
Unlock contact trip lock See authorized service center
See authorized service center Normal operation; release trigger or contact trip and redepress
See instruction manual See authorized service center See authorized service center
Unlock contact trip lock
See authorized service center Charge or replace battery
Remove the battery, clear the jammed fastener, (push driver blade back up manually if necessary) and reinsert battery pack
See authorized service center See authorized service center
Replace return system; see authorized service center Clean nosepiece Replace driver/return assembly; see authorized service center
Charge or replace battery Rotate depth adjustment wheel to a deeper setting
See instruction manual Choose appropriate material or fastener length
Replace driver/return assembly; see authorized service center Replace driver/return assembly; see authorized service center Load fasteners into magazine Use only recommended fasteners Clean nosepiece
Clean magazine Replace magazine; see authorized service center Replace driver/return assembly; see authorized service center Replace spring; see authorized service center
Use only recommended fasteners Replace driver/return assembly; see authorized service center Material or fastener length inappropriate
Charge or replace battery Clean nosepiece
Clean magazine Replace magazine; see authorized service center Replace spring; see authorized service center
11
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