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CHASE,
INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
DC608
INSTRUCTIVO DE OPERACION, CENTROS DE SERVICIO
Y POLIZA DE GARANTiA. ADVERTENCIA: LI_ASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
®
18 Gauge Cordless Nailer
Cloueuse sans fil pour clou de calibre 18
Clavadora inal_mbrica de calibre 18
FIG. 1
F
K
f Definitions: Safety Guidelines
The definitions below describe the level of severity for
each signal word. Please read the manual and pay
attention to these symbols.
_IDANGER: Indicates an imminently hazardous situa-
tion which, ffnot avoided, will result in death or serious
injury.
=&WARNING: Indicates a potentially hazardous situa-
tion which, if not avoided, could result in death or seri-
ous injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
CAUTION: Used without the safety alert symbol indi-
cates a potentially hazardous situation which, if not
avoided, may result in property damage.
A. Trigger
B. Contact trip lock-off
C. Depth adjustment wheel
D. Headlights/low
battery/jam indicator
E. Jam clearing latch
F. Contact trip
G. Magazine
Nail
Lengths
Shank Diameters
Nail Stick Angles
H. Pusher latch
I. Bump/sequential
selector switch
J. Reversible suspension
hook
K. Low nail indicator
TOOL SPECIFICATIONS
Firing Mode Selective
Voltage 18
Height 11.25" (286 mm)
Width 3.5" (89 mm)
Length 11.5" (292 mm)
Weight 7.5 Ibs. (3.4 kg)
Magazine Angle 0°
Loading Capacity Up to 110 nails
NAIL SPECIFICATIONS
Straight
5/8", 3/4", 1", 1-1/8", 1-3/16", 1-1/4", 1-5/16", 1-3/8", 1-1/2", 1-9/16", 1-3/4", 2"
(16 mm, 19 mm, 25 mm, 29 mm, 30 mm, 32 mm, 33 mm, 35 mm, 38 mm, 40 mm, 44 mm, 50 mm)
18 gauge
0o
IFYOUHAVEANYQUESTIONSORCOMMENTS
ABOUTTHISORANYDEWALTTOOL,CALLUS
TOLLFREEAT:1-800-4-DEWALT(1-800-433-9258)
General Safety Rules - For All
Battery Operated Tools
_ WARNING! Read and understand all
instructions. Failure to follow all
instructions listed below may result in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
• Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
• Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dusL Power tools
create sparks which may ignite the dust or fumes.
• Keep bystanders, children, and visitors away
while operating a power tool Distractions can
cause you to lose control.
ELECTRICAL SAFETY
• Do not abuse the cord. Never use the cord to
carry the tooL Keep cord away from heat, oil,
sharp edges or moving parts. Replace damaged
cords immediately. Damaged cords may create a
fire.
• A battery operated tool with integral batteries or
a separate battery pack must be recharged only
with the specified charger for the battery. A
charger that may be suitable for one type of battery
may create a risk of fire when used with another
battery.
• Use battery operated tool only with the
specifically designed battery pack. Use of any
other batteries may create a risk of fire.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use
common sense when operating a power tool Do
not use tool while tired or under the influence
of drugs, alcohol, or medication. A moment of
inattention while operating power tools may result in
serious personal injury,
• Dress properly. Do not wear loose clothing
or jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts.
Loose clothing, jewelry, or long hair can be caught
in moving parts. Air vents often cover moving parts
and should also be avoided.
• Avoid accidental starting. Be sure contact trip
lock-off is in the locked position before inserting
battery pack. Carrying tools with your finger on the
trigger or inserting the battery pack into a tool with
the trigger pulled invites accidents.
• Remove adjusting keys or wrenches before
turning the tool on. A wrench or key that is left
attached to a rotating part of the tool may result in
personal injury.
• Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enables better control of the tool in unexpected
situations.
• Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for
appropriate conditions.
TOOL USE AND CARE
• Use clamps or other practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body is
unstable and may lead to a loss of control
• Do not force tool Use the correct tool for your
application. The correct tool will do the job better
and safer at the rate for which it is designed.
• Do not use tool ff switch does not turn it on
or off. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
• Disconnect battery pack from tool or place
the switch in the locked or off position before
making any adjustments, changing accessories,
or storing the tooL Such preventative safety
measures reduce the risk of starting the tool
accidentally.
• Store idle tools out of reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.
• When battery pack is not in use, keep it away
from other metal objects like: paper clips, coins,
keys, nails, screws, or other small metal objects
that can make a connection from one terminal
to another. Shorting the battery terminals together
may cause sparks, bums, or a fire.
• Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the tool's operation, ff damaged,
have the tool serviced before using. Many
accidents are caused by poorly maintained tools.
• Use only accessories that are recommended by
the manufacturer for your model Accessories
that may be suitable for one tool, may become
hazardous when used on another tool
SERVICE
• Tool service must be performed only by
qualified repair personnel Service or maintenance
performed by unqualified personnel could result in a
risk of injury.
FIG. A
FIG. B
FIG. C
FIG. D
FIG. E
FIG. F
• When servicing a tool use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual
Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk
of electric shock or injury.
Important Safety
Instructions for Nailers
WARNING: When using any nailer, all safety
..... precautions, as outlined below, should be
injury. Read and understand all instructions
| before operating the tool.
@ followed to avoid the risk of death or serious
......
• Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring.
Contact with a "live" wire will make exposed
metal parts of the tool "live" and shock the
operator.
Actuating tool may result in flying debris,
collation material, or dust which could
harm operator's eyes. Operator and others
in work area MUST wear safety glasses
with side shields. These safety glasses
must conform to ANSI Z87.1 requirements
(approved glasses have "Z87" printed or
stamped on them. It is the employer's
responsibility to enforce the use of eye
protection equipment by the tool operator
and other people in the work area. (Fig. A)
• Always wear appropriate personal
hearing and other protection during use.
Under some conditions and duration of use,
noise from this product may contribute to
hearing loss. (Fig. A)
• Disconnect battery pack from the
tool when not in use. Always remove
battery pack and remove fasteners from
magazine before leaving the area or
passing the tool to another operator. Do
not carry tool to another work area in
which changing location involves the use
of scaffoldings, stairs, ladders, and the
like, with battery pack connected. Do not
make adjustments, perform maintenance
or clear jammed fasteners while battery
is in place.
• Do not remove, tamper with, or otherwise
cause the tool, trigger, contact trip lock-
off, or contact trip to become inoperable.
Do not tape or tie trigger or contact trip
in the ON position. Do not remove spring
from contact trip. Make daily inspections for
free movement of trigger and contact trip.
Uncontrolled discharge could result.
3
• Inspecttoolbefore use. Do notoperate
atoolif any portion of the tool, trigger,
contact trip lock-off, or contact trip is
inoperable, disconnected, altered, or
not working properly. Damaged parts
or missing parts should be repaired or
replaced before use. Refer to Repairs.
• Do not alter or modify the tool in any
way.
• Always assume that the tool contains
fasteners.
• Do not point the tool at co-workers
or yourself at any time. No horseplay!
Work safe! Respect the tool as a working
implement. (Fig. B)
• Keep bystanders, children, and
visitors away while operating a power
tool Distractions can cause you to lose
control When tool is not in use, it should
be locked in a safe place, out of the
reach of children.
• Always use contact trip lock-off when
tool is not in immediate use. Using
the contact trip lock-off will prevent
accidental discharge.
• Do not overreach. Maintain proper
footing and balance at all times. Loss
of balance may cause personal injury.
(Fig. C)
• Use the tool only for its intended
use. Do not discharge fasteners
into open air, concrete, stone,
extremely hard woods, knots or any
material too hard for the fastener
to penetrate. Do not use the body
of the tool or top cap as a hammer.
Discharged fasteners may follow
unexpected path and cause injury.
(Figs. D, F)
• Always keep fingers clear of contact
trip to pre vent injury from inadvertent
release of the pusher (Fig. H)
• Refer to the Maintenance and Repairs
sections for detailed information on
the proper maintenance of the tooL
• Always operate the tool in a clean,
lighted area. Be sure the work surface
is clear of any debris and be careful not
to lose footing when working in elevated
environments such as rooftops.
• Do not drive fasteners near edge
of materiaL The workpiece may split
causing the fastener to ricochet, injuring
you or a co-worker. Be aware that
the nail may follow the grain of the
wood (shiner), causing it to protrude
FIG. G
FIG. H
FIG. J
FIG. K
FIG.
unexpectedly from the side of the work
material Drive the chisel point of the nail
perpendicular to the grain to reduce risk
of injury. (Figs. E, F, M)
• Do not drive nails onto the heads of
other fasteners or with the tool at
too steep an angle. Personal injury
from strong recoil, jammed fasteners,
or ricocheted nails may result.
(Fig. G)
• Keep hands and body parts clear of
immediate work area. Hold workpiece
with clamps when necessary to keep
hands and body out of potential harm. Be
sure the workpiece is properly secured
before pressing the nailer against the
material The contact trip may cause
the work material to shift unexpectedly.
(Fig. H)
• Do not use tool in the presence of
flammable dust, gases or fumes. The
tool may produce a spark that could
ignite gases causing a fire. Driving a
nail into another nail may also cause a
spark. (Fig. I)
• Keep face and body parts away from
back of the tool cap when working
in restricted areas. Sudden recoil can
result in impact to the body, especially
when nailing into hard or dense material
(Fig. J)
• Grip tool firmly to maintain control
while allowing tool to recoil away from
work surface as fastener is driven. In
Bump mode if contact trip is allowed to
recontact work surface before trigger is
released an unwanted fastener will be
fired.
• Choice of triggering method is
importanL Check the manual for
triggering options.
BUMP/SEQUENTIAL SELECTOR
SWITCH
Sequential Action /" (Fig. K)
• When using the tool in sequential
action, do not actuate the tool unless
the tool is placed firmly against the
workpiece.
Bump Action iii (Fig. L)
• When using the tool in bump action,
be careful of unintentional double
fires resulting from tool recoil.
Unwanted fasteners may be driven if
the contact trip is allowed to accidentally
re-contact the work surface.
FIG. M
FIG. N
FIG. O
i!!
, • Engage contact trip lock-off (Fig. N).
.....,,,,, ....... • Avoid contact with trigger during
..... adjustments
• Do not drive nails blindly into walls, floors or other work
areas. Fasteners driven into five electrical wires, plumbing, or
other types of obstructions can result in injury. (Fig. O)
• Stay alert, watch what you are doing and use common
sense when operating a power tool Do not use tool
while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating power
tools may result in serious personal injury.
A WARNING: Use of this product will expose you to chemicals
known to the State of California to cause cancer, birth defects
and other reproductive harm. Avoid inhaling vapors and dust,
and wash hands after using.
• Avoid prolonged contact with dust from power sanding,
sawing, grinding, drilling, and other construction
activities. Wear protective clothing and wash exposed
areas with soap and water. Allowing dust to get into your
mouth, eyes, or lay on the skin may promote absorption of
harmful chemicals.
A WARNING: Use of this tool can generate and/or disburse
dust, which may cause serious and permanent respiratory or
other injury. Always use NIOSH/OSHA approved respiratory
protection appropriate for the dust exposure. Direct particles
away from face and body.
_ WARNING: ALWAYS USE SAFETY GLASSES. Everyday
eyeglasses are NOT safety glasses. Also use face or dust mask
if operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI $12.6 ($3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
TO A VOID DOUBLE FIRES:
• Do not engage the tool against the
work surface with a strong force.
• Allow the tool to recoil fully after
each actuation.
• Use sequential action trigger.
• When "bump" actuating the brad
nailer, always keep tool in control
Inaccurate placement of tool can result
in misdirected discharge of a fastener.
• Do not drive nails onto the heads of
other fasteners. Strong recoil, jammed
fasteners, or ricocheted nails may result.
(Fig. M)
• Be aware of material thickness when
using nailer. A protruding nail may
cause injury.
• DEPTH ADJUSTMENT: To reduce
• Remove battery pack.
depth, AL WAYS;
A CAUTION: When not in use, place tool on its side on
a stable surface where it will not cause a tripping or
falling hazard. Some tools with large battery packs will
stand upright on the battery pack but may be easily
knocked over.
• The labelon your toolmayinclude the following symbols.
The symbols and their definitions are as follows:
V. .......... volts
Hz......... hertz
min .......minutes
-- - ....direct current
(_) ......... Class I Construction
(grounded)
......... earthing terminal
[] ......... Class II Construction
(double insulated)
BPM .....beats per minute
BEFORE OPERATING THIS TOOL, CAREFULLY READ
AND UNDERSTAND ALL INSTRUCTIONS IN THE
"IMPORTANT SAFETY INSTRUCTIONS" SECTION.
A ............. amperes
W............ watts
........... alternating
current
no ........... no load
speed
A ........... safety alert
symbol
.../min .....revolutions or
reciprocation
per minute
Important Safety Instructions
for Battery Packs
Your tool uses a DEWALT battery pack. When ordering
replacement battery packs, be sure to include catalog
number and voltage: Extended Run-Time battery packs
deliver more run-time than standard battery packs. Consult
the chart at the end of this manual for compatibility of
chargers and battery packs.
NOTE: Your tool will accept either standard or Extended
Run Time battery packs. However, be sure to select proper
voltage. Batteries slowly lose their charge when they are
not on the charger, the best place to keep your battery is
on the charger at all times.
The battery pack is not fully charged out of the carton.
Before using the battery pack and charger, read the
safety instructions below. Then follow charging procedures
outlined.
READ ALL INSTRUCTIONS
DO NOT incinerate the battery pack even if # is
severely damaged or is completely worn out. The
battery pack can explode in a fire.
A small leakage of liquid from the battery pack cells
may occur under extreme usage or temperature
conditions. This does not indicate a failure. However,
if the outer seal is broken and this leakage gets on your
skin:
a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or
vinegar.
c. If battery liquid gets into your eyes, flush them with
clean water for a minimum of 10 minutes and seek
immediate medical attention. (Medical note: The
liquid is 25-35% solution of potassium hydroxide.)
• Charge the batterypacks only in DEWALTchargers.
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in
locations where the temperature may reach or
exceed 105°F (such as outside sheds or metal
buildings in summer).
J_DANGER: Electrocution hazard. Never attempt to open
the battery pack for any reason, ff battery pack case is
cracked or damaged, do not insert into charger. Electric
shock or electrocution may result. Damaged battery packs
should be returned to service center for recycling.
NOTE: Battery storage and carrying caps
are provided for use whenever the battery is
out of the tool or charger. Remove cap before
placing battery in charger or tool.
A WARNING: Fire hazard. Do not store or
carry battery so that metal objects can
contact exposed battery terminals. For example, do not
place battery in aprons, pockets, tool boxes, product kit
boxes, drawers, etc., with loose nails, screws, keys, etc.
without battery cap. Transporting batteries can possibly
cause fires if the battery terminals inadvertently come
in contact with conductive materials such as keys,
coins, hand tools and the like. The US Department of
Transportation Hazardous Material Regulations (HMR)
actually prohibit transporting batteries in commerce or on
airplanes (i.e., packed in suitcases and carry-on luggage)
UNLESS they are properly protected from short circuits. So
when transporting individual batteries, make sure that the
battery terminals are protected and well insulated from
materials that could contact them and cause a short
circuit.
_ CAUTION: Battery pack must be securely attached to
tool ff battery pack is detached, personal injury may result.
The RBRC TM Seal
The RBRC TM (Rechargeable Battery
Recycling Corporation) Seal on the nickel
cadmium and nickel metal hydride batteries
(or battery packs) indicate that the costs to
recycle these batteries (or battery packs) at
the end of their useful life have already been
paid by DEWALT. In some areas, it is illegal to place spent
nickel cadmium and nickel metal hydride batteries in the
trash or municipal solid waste stream and the RBRC
program provides an environmentally conscious
alternative.
RBRC TM in cooperation with DEWALT and other battery
users, has established programs in the United States and
Canada to facilitate the collection of spent nickel cadmium
and nickel metal hydride batteries. Help protect our
environment and conserve natural resources by returning
the spent nickel cadmium and nickel metal hydride batteries
to an authorized DEWALT service center or to your local
retailer for recycling. You may also contact your local
recycling center for information on where to drop off the
spent battery.
RBRCTM is a registered trademark of the Rechargeable Battery
RecyclingCorporation.
Important Safety Instructions for
Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains
important safety instructions for battery chargers.
• Before using charger, read allinstructions and cautionary
markings on charger, battery pack, and product using
battery pack.
A DANGER: Electrocution hazard. 120 volts are present at
charging terminals. Do not probe with conductive objects.
Electric shock or electrocution may result.
i_ WARNING: Shock hazard. Do not allow any liquid to get
inside charger. Electric shock may result.
A CAUTION: Bum hazard. To reduce the risk of injury,
charge only DEWALT nickel cadmium rechargeable
batteries. Other types of batteries may burst causing
personal injury and damage.
ACAUTION: Under certain conditions, with the charger
plugged in to the power supply, the exposed charging
contacts inside the charger can be shorted by foreign
material Foreign materials of a conductive nature such as,
but not limited to, steel wool, aluminum foil, or any buildup of
metallic particles should be kept away from charger cavities.
Always unplug the charger from the power supply when
there is no battery pack in the cavity. Unplug charger before
attempting to clean.
• DO NOTattempt to charge the batterypack with any
chargers other than the ones in this manuaL The
charger and battery pack are specifically designed to
work together.
• These chargers are not intended for any uses other
than charging DEWAL T rechargeable batteries. Any
other uses may result in risk of fire, electric shock or
electrocution.
• Do not expose charger to rain or snow.
• Pull by plug rather than cord when disconnecting
charger. This will reduce risk of damage to electric plug
and cord.
• Make sure that cord is located so that it will not be
stepped on, tripped over, or otherwise subjected to
damage or stress.
• Do not use an extension cord unless it is absolutely
necessary. Use of improper extension cord could result
in risk of fire, electric shock, or electrocution.
• An extension cord must have adequate wire size
(AWG or American Wire Gauge) for safety. The
smaller the gauge number of the wire, the greater the
capacity of the cable, that is 16 gauge has more capacity
than 18 gauge. When using more than one extension
to make up the total length, be sure each individual
extension contains at least the minimum wire size.
Recommended Minimum Wire Size
for Extension Cords
Total Length of Cord
25ft. 50ft. 75ft. 100ft. 125ft. 150ft. 175ft.
7.6m 15.2m 22.9m 30.5m 38.1 m45.7m 53.3m
Wire Size AWG
18 18 16 16 14 14 12
• Do not place any object on top of charger or place
the charger on a soft surface that might block the
ventilation slots and result in excessive internal
heal Place the charger in a position away from any
heat source. The charger is ventilated through slots in
the top and the bottom of the housing.
• Do not operate charger with damaged cord or plug
-- have them replaced immediately.
• Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in any
way. Take it to an authorized service center.
• Do not disassemble charger; take it to an authorized
service center when service or repair is required.
Incorrect reassembly may result in a risk of electric
shock, electrocution or fire.
• Disconnect the charger from the outlet before
attempting any cleaning. This will reduce the risk
of electric shock. Removing the battery pack will not
reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard
household electrical power (120 Volts). Do not
attempt to use it on any other voltage. This does not
apply to the vehicular charger.
Using Automatic Tune-Up TM Mode
The automatic Tune-Up TM Mode equalizes or balances the
individual cells in the battery pack allowing it to function at
peak capacity. Battery packs should be tuned up weekly
or after 10 charge/discharge cycles or whenever the pack
no longer delivers the same amount of work. To use the
automatic Tune-Up TM, place the battery pack in the charger
and leave it for at least 8 hours. The charger will cycle
through the following modes.
1. The red light will blink continuously indicating that the
1-hour charge cycle has started.
2. When the 1-hour charge cycle is complete, the light
will stay on continuously and will no longer blink. This
indicates that the pack isfully charged and can be used
at this time.
3. If the pack is left in the charger after the initial 1-hour
charge, the charger will begin the Automatic Tune-Up
mode. This mode continues up to 8 hours or until the
individual cells in the battery pack are equalized. The
battery pack is ready for use and can be removed at
any time during the Tune-Up mode.
4. Once the Automatic Tune Up mode is complete, the
charger will begin a maintenance charge; the red
indicator will remain lit.
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
Chargers
Your tool uses a DEWALT Charger. Your battery can
be charged in DEWALT 1 Hour Chargers, 15 Minute
Chargers or Vehicular 12 volt charger. Be sure to read all
safety instructions before using your charger. Consult the
chart on the back cover of this manual for compatibility of
chargers and battery packs.
FIG. 2
15 MINUTE CHARGER
1 HOUR CHARGER
Charging Procedure
.&DANGER: Electrocution hazard. 120 volts are present at
charging terminals. Do not probe with conductive objects.
1. Plug the charger into an appropriate outlet before
inserting battery pack.
2. Insert the battery pack into the charger. The red
(charging) light will blink continuously indicating that
the charging process has started (Fig. 2).
3. The completion of charge will be indicated by the red
light remaining ON continuously. The pack is fully
charged and may be used at this time or left in the
charger.
Indicator Light Operation
PACK CHARGING ................... mm mm mm mm mm mm mm I
FUL_ CHARGED ...................
HOT/COLD PACK DELAY........ _ • _ • _ •
REPLACE PACK ...................... ••••••••••••
PROBLEM POWER LINE ........ • • • • • • • •
Charge Indicators
Some chargers are designed to detect certain problems
that can arise with battery packs. Problems are indicated
bythe red light flashing at a fast rate. If this occu rs, re-insert
battery pack into the charger. If the problem persists, try
a different battery pack to determine if the charger is OK.
If the new pack charges correctly, then the original pack
is defective and should be returned to a service center or
other collection site for recycling. If the new battery pack
elicits the same trouble indication as the original, have the
charger tested at an authorized service center.
HOT/COLD PACK DELAY
Some chargers have a Hot/Cold Pack Delay feature: when
the charger detects a battery that is hot, it automatically
starts a Hot Pack Delay, suspending charging until the
battery has cooled. After the battery has cooled, the
charger automatically switches to the Pack Charging
mode. This feature ensures maximum battery life. The red
light flashes long, then short while in the Hot Pack Delay
mode.
PROBLEM POWER LINE
Some chargers have a Problem Power Line indicator. When
the charger is used with some portable power sources
such as generators or sources that convert DC to AC, the
charger may temporarily suspend operation, flashing the
red light with two fast blinks followed by a pause. This
indicates the power source is out of limits.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with
the red light glowing indefinitely. The charger will keep the
battery pack fresh and fully charged.
NOTE: A battery pack will slowly lose its charge when
kept out of the charger. If the battery pack has not been
kept on maintenance charge, it may need to be recharged
before use. A battery pack may also slowly lose its charge
if left in a charger that is not plugged into an appropriate
AC source.
WEAK BATTERY PACKS: Chargers can also detect a
weak battery. Such batteries are still usable but should
not be expected to perform as much work. In such cases,
about 10 seconds after battery insertion, the charger will
beep rapidly 8 times to indicate a weak battery condition.
The charger will then go on to charge the battery to the
highest capacity possible.
Important Charging Notes
1. Longest life and best performance can be obtained if
the battery pack is charged when the air temperature is
between 65°F and 75°F (18°- 24°C). DO NOT charge
the battery pack in an air temperature below +40°F
(+4.5°C), or above +105°F (+40.5°C). This is important
and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to
touch while charging. This is a normal condition, and
does not indicate a problem.
3. If the battery pack does not charge properly:
a. Check current at receptacle by plugging in a lamp or
other appliance.
b. Check to see if receptacle is connected to a light
switch which turns power off when you turn out the
lights.
c.Movechargerandbatterypacktoalocationwhere
thesurroundingairtemperatureisapproximately
65OF_75OF(18°-24oc).
d.Ifchargingproblemspersist,takethetool,battery
packandchargertoyourlocalservicecenter.
4.Thebatterypackshouldberechargedwhenitfailsto
producesufficientpoweronjobswhichwereeasily
donepreviously.DONOTCONTINUEtouseunder
theseconditions.Followthechargingprocedure.You
mayalsochargeapartiallyusedpackwheneveryou
desirewithnoadverseaffectonthebatterypack.
5.Undercertainconditions,withthechargerplugged
intothepowersupply,theexposedchargingcontacts
insidethechargercanbeshortedbyforeignmaterial.
Foreignmaterialsofaconductivenaturesuchas,but
notlimitedto,steelwool,aluminumfoil,oranybuildup
ofmetallicparticlesshouldbekeptawayfromcharger
cavities.Alwaysunplugthechargerfromthepower
supplywhenthereis nobatterypackinthecavity.
Unplugchargerbeforeattemptingtoclean.
6.Donotfreezeorimmersechargerinwateroranyother
liquid.
•& WARNING: Shock hazard. Don't allow any liquid to get
inside charger. Electric shock may result. To facilitate the
cooling of the battery pack after use, avoid placing the
charger or battery pack in a warm environment such as in
a metal shed, or an uninsulated trailer.
_ CAUTION: Never attempt to open the battery pack for
any reason. If the plastic housing of the battery pack
breaks or cracks, return to a service center for recycling.
Installing and Removing the
Battery Pack
A CAUTION: Engage contact trip lock-off before removing
or installing battery.
FIG. 3 FIG. 4
M
NOTE: Make sure your battery pack is fully charged.
To install the battery pack into the tool handle, align the
base of the tool with the notch inside the tool's handle and
slide the battery pack firmly into the handle until you hear
the lock snap into place.
To remove the battery pack from the tool, press the
release buttons (M) and firmly pull the battery pack out of
the tool handle. Insert it into the charger as described in the
charger manual (Fig. 4).
COMPONENTS
A WARNING: Lock off trigger, disconnect battery pack
from tool and remove fasteners from magazine before
making adjustments or personal injury may result.
Refer to Figure 1 at the beginning of this manual for a
complete list of components.
OPERA TION
Z&WARNING: Read the section titled Important Safety
Instructions for Nailers at the beginning of this manual
Always wear eye and ear protection when operating this
tool Keep the nailer pointed away from yourself and
others. For safe operation, complete the following
procedures and checks before each use of the nailer.
1. Wear proper eye, hearing and respiratory protection.
2. Remove battery pack from tool
3. Lock the pusher in the back position and remove aft
fasteners from the magazine.
4. Check for smooth and proper operation of contact
trip and pusher assemblies. Do not use tool if either
assembly is not functioning properly. NEVER use
a tool that has the contact trip restrained in the up
position.
5. NEVER use a tool that has damaged parts.
A WARNING: To reduce the risk of personal injury,
disconnect battery pack from tool before performing
maintenance, clearing a jammed fastener, leaving work
area, moving tool to another location or handing the tool to
another person.
Mode Selection
•& WARNING: Always wear proper eye [ANSI Z87.1 (CAN/
CSA Z94.3)] and ANSI $12.6 ($3.19) hearing protection
when operating tool
The DEWALT cordless nailers are assembled in accordance
with the ANSI Standard SNT-101-2002.
Before operating this tool, look at the selector switch
to determine the actuation mode. Read all instructions
before selecting actuation mode.
i_ WARNING: Keep fingers AWAY from trigger when not
driving fasteners to avoid accidental firing. NEVER carry
tool with finger on trigger. In bump mode tool will fire a
fastener if safety is bumped while trigger is depressed.
SEQUENTIAL ACTION /
Use sequential action for intermittent nailing where very
careful and accurate placement and depth control is
desired.
7
To operate the nailer in sequential action mode:
1. Flip the switch located on the body
ofthe tool just between the trigger
and magazine to the left, as
shown in Figure 6.
2. Fully depress nosepiece against
the work surface (motor will
start).
3. Pull trigger (nail will drive into
work surface).
4. Release trigger.
5. Lift nosepiece off work surface.
6. Repeat steps 2 through 4 for next application.
ACAUTION: The contact trip needs to be depressed
followed by a trigger pull for each nail followed by a release
of both the contact trip and trigger after each nail.
BUMP ACTION ///
Bump action is intended for rapid nailing
on flat, stationary surfaces.
When using bump action, two methods
are available: place actuation and
bump actuation.
Flip the switch located on the body of
the tool just between the trigger and
magazine to the right as shown in
Figure 7.
To operate the tool using the PLACE ACTUATION
method:
WARNING: A nail will fire each time the trigger is
depressed as long as the contact trip remains depressed.
1. Depress the contact trip against the work surface.
2. Depress the trigger.
To operate the tool using the BUMP ACTUATION
method:
1. Depress the trigger.
2. Push the contact trip against the work surface. As long
as the trigger is depressed, the tool will fire a nail every
time the contact trip is depressed. This allows the user
to drive multiple nails in sequence.
A CAUTION: Do not keep trigger depressed when tool is
not in use. Keep the contact trip lock-off engaged in the
locked position when the tool is not in use.
Preparing the tool
.&CAUTION: NEVER spray or in
any other way apply lubricants or
cleaning solvents inside the tooL This
can seriously affect the life and
performance of the tooL
NOTE: The battery pack is not fully
charged out of the carton. Follow
instructions outlined (see Charging Procedures).
1. Read the Safety Instruction section of this manuaL
2. Wear eye and ear protection.
3.RemovebatteryfromtooL
4.Ensuremagazineisemptyofallfasteners.
5.Checkfor smoothandproperoperationof contact
tripandpusherassemblies.Donotusetoolffeither
assemblyis notfunctioningproperly.NEVERusea
toolthathasthecontacttriprestrainedintheactuated
position.
6.Keeptoolpointedawayfromyourselfandothers.
7.Insertfullychargedbatterypack.
Using the Contact Trip Lock-off
(Fig. 8, 9)
WARNING: To reduce the risk of serious personal
injury, DO NOT keep trigger depressed when tool is not in
use. Keep the contact trip lock-off switch LOCKED (Fig. 8)
when the tool is not in use.
A WARNING: Toreduce the risk of serious personal injury,
lock off trigger, disconnect battery pack from tool and
remove fasteners from magazine before making adjustments.
Serious personal injury may result.
Each DEWALT nailer is equipped with
a contact trip lock-off (B) which when
pulled downward with the lock
symbol showing in Figure 8, prevents
the tool from firing a nail.
When the contact trip lock-off is
oriented as shown in Figure 9, the
tool will be fully operational. The
contact trip lock-off should
always be locked off (Fig. 8)
whenever any adjustments are
made or when tool is not in
immediate use.
NOTE: Tools equipped with selective
actuation, when in bump fire mode
will allow the motor to start upon
trigger pull. This is normal operation. The contact trip lock-
off constrains the contact trip from discharging a nail.
Loading the Tool
_ WARNING: Keep the tool pointed away from yourself
and others. Serious personal injury may result.
•_J,WARNING: Never load nails with the contact trip or
trigger activated. Personal injury may result.
A WARNING: Always remove battery pack before loading
or unloading nails. Serious personal injury may result.
_CAUTION: Keep fingers clear of pusher to prevent
injury.
A CAUTION: The contact trip lock-off should always be
locked off whenever any adjustments are made or when
tool is not in use.
1. Press pusher latch (H) and pull magazine back.
2. Insert fasteners into the side of the magazine. Be sure
the fasteners ride on their tips in the nail channel.
3. Push magazine closed until it locks into place.
UNLOADING
THE TOOL
A WARNING: The
contact trip lock-off
should always be
locked off whenever
any adjustments are
made or when tool is
not in use.
1. Press the nail
pusher latch
(H) and pull the
magazine (G)
rearward. H
2. Tip the tool up
until the nails
slide freely out of
the magazine.
3. Open the jam clear door on the nosepiece to verify
there are no nails remaining.
Adjusting Depth (Fig. 10)
The depth that the fastener is driven can be adjusted using
the depth adjustment wheel (C) on the side of the tool.
A WARNING: To reduce risk of serious injury from
accidental actuation when attempting to adjust depth,
AL WAYS:
• Remove battery pack.
• Engage contact trip lock-off.
° Avoid contact with trigger during adjustments.
1. To drive the nail shallower, rotate the depth adjustment
wheel (C). There are twelve depth settings, 1 being the
shallowest and 6 being the deepest.
2. To sink a nail deeper, rotate the depth adjustment
wheel (C) to a higher setting.
Headlights (Fig. 10)
There is a headlight (D) located on each side of the nailer.
Headlights turn on upon battery insertion, activation of the
trigger, or depressing the contact trip.
FIG, 10
NOTE: These headlights are for lighting the immediate work
surface and are not intended to be used as flashlights.
LOW BATTERY INDICATOR: The headlights will flash
four consecutive times and then shut down to indicate low
battery.
LOW BATTERY. ....... [] [] [] []
JAMMED NAIL INDICATOR: The headlights will flash
continually if a nail becomes jammed in the nosepiece (see
Clearing a Jammed Nail).
JAMMED NAiL ........ [][][][][][][][][][][][]
Clearing a Jammed Nail (Fig. 11)
If a nail becomes jammed in the nosepiece, keep the tool
pointed away from you and follow these instructions to
clear:
1. Remove battery pack from tool and engage contact
trip lock-off.
2. Press the nail pusher latch (H) and pull the magazine
(G) rearward.
3. Tip the tool up until the nails slide freely out of the
magazine.
4. Lift the jam clearing latch (E)
then pull up to open front door .......... -
5. Remove bent nail, using pliers
(L).
if necessary.
position, insert screwdriver
6. If driver blade is in the down L E
or other rod into nosepiece
and push driver blade back in
position.
7. Close the front door and engage the wire form (M)
under the 2 arms on the nosepiece. Push latch until it
locks in place.
8. Reinsert battery pack.
NOTE: The tool will disable itself and not reset until the
battery pack has been removed and reinserted.
9. Reinsert nails into magazine (see Loading the Tool).
10. Push magazine closed until it locks into position.
11. Disengage contact trip lock-off, allowing the contact trip
to move.
NOTE: Should nails continue to jam frequently in nosepiece,
have tool serviced by an authorized DEWALT service
center.
Cold Weather Operation
When operating tools at temperatures below freezing:
1. Keep tool as warm as possible prior to use.
2. Actuate the tool 5 or 6 times into scrap lumber before
using.
Hot Weather Operation
Tool should operate normally. However, keep tool out of
direct sunlight as excessive heat can deteriorate bumpers
and other rubber parts resulting in increased maintenance.
Suspension Hook
(Fig. 12) FIG,12
A WARNING: Remove nails from
magazine before making any
adjustments or servicing this tool
Failure to do so may result in serious
injury.
A WARNING: To reduce the risk of J
serious personal injury, disconnect
battery pack from tool before making any adjustments,
changing accessories, servicing, or moving the tool.
Such preventative safety measures reduce the risk of
starting the tool accidentally.
A CAUTION: When not in use, place tool on its side on
a stable surface where it will not cause a tripping or
falling hazard. Some tools with large battery packs will
stand upright on the battery pack but may be easily
knocked over.
The DEWALT cordless nailers include an integrated
suspension hook (J) and can be attached to either side of
the tool to accommodate left- or right-handed users.
If the hook is not desired at all, it can be removed from
the tool.
TO REMOVE SUSPENSION HOOK
1. Remove battery pack from tool.
2. To switch the tool from right- to left-hand usage simply
remove the screw and reassemble on the other side.
3. Replace battery pack.
MAINTENANCE
A WARNING: To reduce the risk of serious personal
injury, disconnect battery pack from tool before making
any adjustments, changing accessories, servicing, or
moving the tool. Such preventative safety measures
reduce the risk of starting the tool accidentally.
Daily Maintenance Chart
ACTION
WHY
HOW
ACTION
WHY
HOW
Clean magazine, pusher, and contact trip
mechanism.
Permits smooth operation of magazine, reduces
wear, and prevents jams.
The use of oils, lubricants periodically or solvents is
not recommended as they tend to attract debris.
Before each use, check to insure all screws, nuts
and fasteners are tight and undamaged.
Prevents jams and premature failure of tool parts.
Tighten loose screws or other fasteners using the
appropriate Allen wrench or screwdriver
Cleaning
A WARNING: To reduce the risk of serious personal
injury, disconnect battery pack from tool before
cleaning and inspection. Make sure tool is in proper
working condition before placing the tool back in use or
serious personal injury may result.
A CAUTION: When cleaning, use only a damp cloth on
plastic parts. Many household cleaners contain chemicals
which could seriously damage plastic parts. Also, do not
use gasoline, turpentine, lacquer or paint thinner, dry
cleaning fluids or similar products which may seriously
damage plastic parts. Never let any liquid get inside the
tool; never immerse any part of the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS
A WARNING: To reduce the risk of personal injury,
disconnect the charger from the AC outlet before cleaning.
Dirt and grease may be removed from the exterior of the
charger using a cloth or soft non-metallic brush. Do not use
water or any cleaning solutions
Lubrication
ACAUTION: NEVER spray or
in any other way apply lubricants or
cleaning solvents inside the tool This
can seriously affect the life and
performance of the tool
DEWALT tools are properly lubricated
at the factory and are ready for use.
However, it is recommended that, once a year, you take or
send the tool to a certified service center for a thorough
cleaning and inspection.
Repairs
A WARNING: To reduce the risk of serious personal
injury, remove nails from magazine before making any
adjustments or servicing this tool
To assure product SAFETY and RELIABILITY, repairs,
maintenance and adjustment (including brush inspection
and replacement) should be performed by a DEWALT
factory service center, a DEWALT authorized service
center or other qualified service personnel. Always use
identical replacement parts. Refer to the Troubleshooting
Guide at the end of this section.
Accessories
A WARNING: Since accessories, other than those offered
by DEWAL T, have not been tested with this product, use of
such accessories with this tool could be hazardous. To
reduce the risk of injury, only DEWAL T, recommended
accessories should be used with this product.
Recommended accessories for use with your tool are
available at extra cost from your local dealer or authorized
service center. If you need assistance in locating any
accessory, please contact DEWALT Industrial Tool Co.,
701 East Joppa Road, Baltimore, MD 21286, call 1-800-
4-DEWALT (1-800-433-9258) or visit our website www.
dewalt.com.
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to faulty
materials or workmanship for three years from the date of
purchase. This warranty does not cover part failure due to
normal wear or tool abuse. For further detail of warranty
coverage and warranty repair information, visit www.
dewalt.com or call 1-800-4-DEWALT (1-800-433-9258).
This warranty does not apply to accessories or damage
caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and
you may have other rights which vary in certain states or
provinces.
In addition to the warranty, DEWALT tools are covered by
our:
1 YEAR FREE SERVICE
DEWALT will maintain the tool and replace worn parts
caused by normal use, for free, any time during the first
year after purchase.
2 YEARS FREE SERVICE ON
DEWALT BATTERY PACKS
DC9096, DC9091, DC9071, DC9360 and DC9280
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of
your DEWALT Power Tool, Laser, or Nailer for any reason,
you can return it within 90 days from the date of purchase
with a receipt for a full refund - no questions asked.
LATIN AMERICA: This warranty does not apply to products
sold in Latin America. For products sold in Latin America,
see country specific warranty information contained either
in the packaging, call the local company or see website for
warranty information.
FREE WARNING LABEL REPLACEMENT: Ifyour warning
labels (Fig. 24) become illegible or are missing, call 1-800-
4-DEWALT for a free replacement.
FIG. 24
f_ _ll_TICC_mml_KIT READANDUNDERSTANDTOOLLAIIELSANDMANUAL FAILURETOFOLLOW_
r_ m OTHERSIN WOBKAREAMUST WEAR ANSI 7,87.1SAFETYGLASSESWITH SIDE SHIELDS. KEEPFINGEBSAWAY FROM TRIGGERWHEN NOT
OFCONTACT TtlIP ANDTRIGGER, CLEARINGJAMS, 011SEttVICING. USEONLYWITff D_WALT ttATTEIIIES AND CttARGER. A TITHEPREVENTIF,LIRELEGUIBE.
r
TO SELECTACTIJATJONMODE SLIDE SWITCH LEFT OHRIGHT.
PARA A,IUSTAR EL MODO DE FUNCJONAMJENTO, DESLJCE
EL JlITERRUPTOIt HACJALA DERECHA O HACJALA IZQUJERDA.
AOVEeTENClASSE_ALADASPoOeiARESULTARENSERIASLESlONeSPERSONALESU
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MANTENGA LOS DEDOS ALEJADO8 DEL GATILLO CUANDO NO [ST_ CLAVAND0 A FIN DE NO
ACCl0NA__ _E_RAMIEN1aINJ_DWRTIDAMENTEELI_TO_ODEDISPAR0ESIM_O_1AN1E
CONSULTE LAS OPCIO NES QUE OFREC[ EL MANUAL. NUNCA DES HABILITE EL SEGU[IO.
UTILICE EL SEGURO CUAND0 LA HERRAMIENTA N0 SE ENCUENTRE EN FUNCIONAMIENT0.
ASEGORESE QUE EL GATILLO Y ELDISPARADOR POR CONTACT0 FUNCIONEN DEE_IDAMENTE
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DISPARADOR pOR CONTACTO 0 OIL GATILL0. LA HERRAMIENTA SE DEBERA UTILIZAR
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DE INST_UCCIONES Y LA$ [TIGUETAS ELNO OBEDECER LAS
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OPTIONS. NEVEtl DISABLELOCI,(-OFKUSELOCK-OFFWHEN TOOLISNOTIN USE. EIISUtlE TFIIGGEIIAND CONTACTTRIPOPERATEPROIPERLY
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DEWALT iNDUSTRiAL TOOLCO., BALTIMORE,MD 21286USA FORSERVICEiNFORMATiON, CALL1-800.4-.DI:WALT www.DEWALT.com
13iI+/x!
SEQUENTIAL BUMP MODE
SECUENCiAL UISPAflO PUB CONTACT(
'-_ LiiiE[TooMI_ItENDIt[LE$ETI(IIJ_]_E$DELOIJTILAINSl
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ELAM_HODEO'A_RAFAGEESTIMPOR_NT_RIRERLESOPTIONSOEO_T_NT_OANS0
VERROUILLA__NMOOEHORST_NSlONLORS_UEL'OUTILNESE_TPAS S'ASSUR__UE
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AP_O_I_ DUVOYagEETLED_L_NCHEMENTDECONTACT,LE__OU_ D_A_NT_
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QU_LE_UIOEOIUTILI_ATION.LENON_ESP_CTO_S
J
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TROUBLESHOOTING GUIDE
MANY COMMON PROBLEMS CAN BE SOLVED EASILY BY UTILIZING THE CHART BELOW. FOR MORE SERIOUS OR PERSISTENT PROBLEMS,
CONTACT A DEWALT SERVICE CENTER OR CALL 1-(800)-4-DEWALT.
A WARNING: TO REDUCE THE RISK d =SERIOUS PERSONAL INJURY, ALWAYS DISC )NNECT BATTERY PACK FROM TOOL BEFORE ALL REPAIRS
Tool doesn't turn on
(Headlights don't turn on)
Tool doesn't actuate
(Headlights on, motor does not run)
Tool doesn't actuate (Headlights flash 4 times)
Tool doesn't actuate (Headlights flash continuously)
Tool doesn't actuate (Headlights on, motor runs)
Tool doesn't actuate
(Headlights on, motor runs, driver blade stuck down)
Tool operates, but does not drive the fastener fully
Tool operates, but no fastener driven
Jammed fastener
Tool internal electronics not reset
Low battery charge or damaged battery
Terminals are dirty or damaged
Contact trip lock is in a locked position
Bent contact trip
Damaged internal electronics
Motor stops running after 2 seconds
Contact trip or trigger not depressed
Damaged trigger
Bent contact trip
Contact trip lock in the locked position
(Sequential mode only)
Damaged internal electronics
Low battery charge or damaged battery
Jammed fastener
Jammed mechanism
Damaged internal electronics
Damaged return system
Debris in nosepiece
Damaged driver/return assembly
Low battery charge or damaged battery
Depth adjustment set too shallow
Tool not firmly applied to workpiece
Material and fastener length
too rigorous an application
Damaged or worn driver blade tip
Damaged or worn driver/return assembly
No fasteners in magazine
Wrong size or angle fasteners
Debris in nosepiece
Debris in magazine
Worn magazine
Damaged or worn driver blade
Damaged pusher spring
Wrong size or angle fasteners
Damaged or worn driver blade
Material and fastener length
too rigorous an application
Low battery charge or damaged battery
Debris in nosepiece
Debris in magazine
Worn magazine
Worn or damaged pusher spring
Remove battery, wait 3 seconds and reinsert
Charge or replace battery
See authorized service center
Unlock contact trip lock
See authorized service center
See authorized service center
Normal operation; release trigger or contact trip and redepress
See instruction manual
See authorized service center
See authorized service center
Unlock contact trip lock
See authorized service center
Charge or replace battery
Remove the battery, clear the jammed fastener, (push driver blade
back up manually if necessary) and reinsert battery pack
See authorized service center
See authorized service center
Replace return system; see authorized service center
Clean nosepiece
Replace driver/return assembly; see authorized service center
Charge or replace battery
Rotate depth adjustment wheel to a deeper setting
See instruction manual
Choose appropriate material or fastener length
Replace driver/return assembly; see authorized service center
Replace driver/return assembly; see authorized service center
Load fasteners into magazine
Use only recommended fasteners
Clean nosepiece
Clean magazine
Replace magazine; see authorized service center
Replace driver/return assembly; see authorized service center
Replace spring; see authorized service center
Use only recommended fasteners
Replace driver/return assembly; see authorized service center
Material or fastener length inappropriate
Charge or replace battery
Clean nosepiece
Clean magazine
Replace magazine; see authorized service center
Replace spring; see authorized service center
11