DeWalt DC608B, DC608 User Manual

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EWALT’S

INSTRUCTION MANUAL
GUIDE D’UTILISATION
MANUAL DE INSTRUCCIONES

DC608

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO
Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

18 Gauge Cordless Nailer
Cloueuse sans fil pour clou de calibre 18
Clavadora inalámbrica de calibre 18

FIG. 1

F

E

D

C

English

K

G

H

Definitions: Safety Guidelines

The definitions below describe the level of severity for
each signal word. Please read the manual and pay
attention to these symbols.

DANGER: Indicates an imminently hazardous situa-

tion which, if not avoided, will result in death or serious

B

A

I

A. Trigger
B. Contact trip lock-off
C. Depth adjustment wheel
D. Headlights/low

battery/jam indicator

E. Jam clearing latch

J

H. Pusher latch
I. Bump/sequential

selector switch

J. Reversible suspension

hook

K. Low nail indicator

F. Contact trip
G. Magazine

injury.

WARNING: Indicates a potentially hazardous situa-
tion which, if not avoided, could result in death or seri­ous injury.

CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.

CAUTION: Used without the safety alert symbol indi-

cates a potentially hazardous situation which, if not
avoided, may result in property damage.

TOOL SPECIFICATIONS

Firing Mode Selective
Voltage 18
Height 11.25" (286 mm)
Width 3.5" (89 mm)
Length 11.5" (292 mm)
Weight 7.5 lbs. (3.4 kg)
Magazine Angle 0˚
Loading Capacity Up to 110 nails

NAIL SPECIFICATIONS

Straight
Nail 5/8", 3/4", 1", 1-1/8", 1-3/16", 1-1/4", 1-5/16", 1-3/8", 1-1/2", 1-9/16", 1-3/4", 2"
Lengths (16 mm, 19 mm, 25 mm, 29 mm, 30 mm, 32 mm, 33 mm, 35 mm, 38 mm, 40 mm, 44 mm, 50 mm)

Shank Diameters 18 gauge
Nail Stick Angles 0˚

2

IF YOU HAVE ANY QUESTIONS OR COMMENTS
ABOUT THIS OR ANY D
TOLL FREE AT: 1-800-4-D

EWALT TOOL, CALL US

EWALT (1-800-433-9258)

General Safety Rules – For All
Battery Operated Tools

WARNING! Read and understand all
instructions. Failure to follow all

instructions listed below may result in electric
shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

WORK AREA

• Keep your work area clean and well lit. Cluttered

benches and dark areas invite accidents.

• Do not operate power tools in explosive

atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools

create sparks which may ignite the dust or fumes.

• Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.

ELECTRICAL SAFETY

• Do not abuse the cord. Never use the cord to
carry the tool. Keep cord away from heat, oil,
sharp edges or moving parts. Replace damaged
cords immediately. Damaged cords may create a

fire.

• A battery operated tool with integral batteries or

a separate battery pack must be recharged only
with the specified charger for the battery. A

charger that may be suitable for one type of battery
may create a risk of fire when used with another
battery.

• Use battery operated tool only with the
specifically designed battery pack. Use of any
other batteries may create a risk of fire.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the influence
of drugs, alcohol, or medication. A moment of

inattention while operating power tools may result in
serious personal injury,

• Dress properly. Do not wear loose clothing

or jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts.

Loose clothing, jewelry, or long hair can be caught
in moving parts. Air vents often cover moving parts
and should also be avoided.

• Avoid accidental starting. Be sure contact trip

lock-off is in the locked position before inserting
battery pack. Carrying tools with your finger on the

trigger or inserting the battery pack into a tool with
the trigger pulled invites accidents.

• Remove adjusting keys or wrenches before
turning the tool on. A wrench or key that is left
attached to a rotating part of the tool may result in
personal injury.

• Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enables better control of the tool in unexpected
situations.

• Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for
appropriate conditions.

TOOL USE AND CARE

• Use clamps or other practical way to secure
and support the workpiece to a stable platform.

Holding the work by hand or against your body is
unstable and may lead to a loss of control.

• Do not force tool. Use the correct tool for your
application. The correct tool will do the job better
and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on
or off. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.

• Disconnect battery pack from tool or place

the switch in the locked or off position before
making any adjustments, changing accessories,
or storing the tool. Such preventative safety

measures reduce the risk of starting the tool
accidentally.

• Store idle tools out of reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.

• When battery pack is not in use, keep it away

from other metal objects like: paper clips, coins,
keys, nails, screws, or other small metal objects
that can make a connection from one terminal
to another. Shorting the battery terminals together

may cause sparks, burns, or a fire.

• Check for misalignment or binding of moving

parts, breakage of parts, and any other condition
that may affect the tool’s operation. If damaged,
have the tool serviced before using. Many

accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by
the manufacturer for your model. Accessories
that may be suitable for one tool, may become
hazardous when used on another tool.

SERVICE

• Tool service must be performed only by
qualified repair personnel. Service or maintenance

performed by unqualified personnel could result in a
risk of injury.

FIG. A

FIG. B

FIG. C

FIG. D

FIG. E

FIG. F

• When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.

Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk
of electric shock or injury.

Important Safety
Instructions for Nailers

WARNING: When using any nailer, all safety

precautions, as outlined below, should be
followed to avoid the risk of death or serious
injury. Read and understand all instructions
before operating the tool.

• Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring.

Contact with a “live” wire will make exposed
metal parts of the tool “live” and shock the
operator.

• Actuating tool may result in flying debris,

collation material, or dust which could
harm operator’s eyes. Operator and others

in work area MUST wear safety glasses
with side shields. These safety glasses
must conform to ANSI Z87.1 requirements
(approved glasses have “Z87” printed or
stamped on them. It is the employer’s
responsibility to enforce the use of eye
protection equipment by the tool operator
and other people in the work area. (Fig. A)

• Always wear appropriate personal
hearing and other protection during use.
Under some conditions and duration of use,
noise from this product may contribute to
hearing loss. (Fig. A)

• Disconnect battery pack from the

tool when not in use. Always remove
battery pack and remove fasteners from
magazine before leaving the area or
passing the tool to another operator. Do
not carry tool to another work area in
which changing location involves the use
of scaffoldings, stairs, ladders, and the
like, with battery pack connected. Do not
make adjustments, perform maintenance
or clear jammed fasteners while battery
is in place.

• Do not remove, tamper with, or otherwise
cause the tool, trigger, contact trip lock­off, or contact trip to become inoperable.

Do not tape or tie trigger or contact trip
in the ON position. Do not remove spring
from contact trip. Make daily inspections for
free movement of trigger and contact trip.
Uncontrolled discharge could result.

English

3

• Inspect tool before use. Do not operate
a tool if any portion of the tool, trigger,
contact trip lock-off, or contact trip is
inoperable, disconnected, altered, or
not working properly. Damaged parts

or missing parts should be repaired or
replaced before use. Refer to Repairs.

• Do not alter or modify the tool in any

English

way.

• Always assume that the tool contains
fasteners.

• Do not point the tool at co-workers
or yourself at any time. No horseplay!

Work safe! Respect the tool as a working
implement. (Fig. B)

• Keep bystanders, children, and

visitors away while operating a power
tool. Distractions can cause you to lose

control. When tool is not in use, it should
be locked in a safe place, out of the
reach of children.

• Always use contact trip lock-off when
tool is not in immediate use. Using

the contact trip lock-off will prevent
accidental discharge.

• Do not overreach. Maintain proper
footing and balance at all times. Loss
of balance may cause personal injury.
(Fig. C)

• Use the tool only for its intended

use. Do not discharge fasteners
into open air, concrete, stone,
extremely hard woods, knots or any
material too hard for the fastener
to penetrate. Do not use the body

of the tool or top cap as a hammer.
Discharged fasteners may follow
unexpected path and cause injury.
(Figs. D, F)

• Always keep fingers clear of contact
trip to prevent injury from inadvertent
release of the pusher (Fig. H)

• Refer to the Maintenance and Repairs
sections for detailed information on
the proper maintenance of the tool.

• Always operate the tool in a clean,
lighted area. Be sure the work surface

is clear of any debris and be careful not
to lose footing when working in elevated
environments such as rooftops.

• Do not drive fasteners near edge
of material. The workpiece may split
causing the fastener to ricochet, injuring
you or a co-worker. Be aware that
the nail may follow the grain of the
wood (shiner), causing it to protrude

FIG. G

FIG. H

FIG. I

FIG. J

FIG. K

FIG. L

unexpectedly from the side of the work
material. Drive the chisel point of the nail
perpendicular to the grain to reduce risk
of injury. (Figs. E, F, M)

• Do not drive nails onto the heads of

other fasteners or with the tool at
too steep an angle. Personal injury

from strong recoil, jammed fasteners,
or ricocheted nails may result.
(Fig. G)

• Keep hands and body parts clear of
immediate work area. Hold workpiece
with clamps when necessary to keep
hands and body out of potential harm. Be
sure the workpiece is properly secured
before pressing the nailer against the
material. The contact trip may cause
the work material to shift unexpectedly.
(Fig. H)

• Do not use tool in the presence of
flammable dust, gases or fumes. The
tool may produce a spark that could
ignite gases causing a fire. Driving a
nail into another nail may also cause a
spark. (Fig. I)

• Keep face and body parts away from

back of the tool cap when working
in restricted areas. Sudden recoil can

result in impact to the body, especially
when nailing into hard or dense material.
(Fig. J)

• Grip tool firmly to maintain control

while allowing tool to recoil away from
work surface as fastener is driven. In

Bump mode if contact trip is allowed to
recontact work surface before trigger is
released an unwanted fastener will be
fired.

• Choice of triggering method is
important. Check the manual for

triggering options.

BUMP/SEQUENTIAL SELECTOR
SWITCH

Sequential Action

(Fig. K)

• When using the tool in sequential

action, do not actuate the tool unless
the tool is placed firmly against the
workpiece.

Bump Action

(Fig. L)

• When using the tool in bump action,
be careful of unin tentional double
fires resulting from tool recoil.

Unwanted fasteners may be driven if
the contact trip is allowed to accidentally
re-contact the work surface.

4

FIG. M

TO AVOID DOUBLE FIRES:

• Do not engage the tool against the
work surface with a strong force.

• Allow the tool to recoil fully after
each actuation.

• Use sequential action trigger.

• When “bump” actuating the brad

nailer, always keep tool in control.

Inaccurate placement of tool can result

FIG. N

in misdirected discharge of a fastener.

• Do not drive nails onto the heads of
other fasteners. Strong recoil, jammed
fasteners, or ricocheted nails may result.
(Fig. M)

• Be aware of material thickness when
using nailer. A protruding nail may
cause injury.

FIG. O

• DEPTH ADJUSTMENT: To reduce
risk of serious injury from accidental
actuation when attempting to adjust
depth, ALWAYS;

• Remove battery pack.

• Engage contact trip lock-off (Fig. N).

• Avoid contact with trigger during
adjustments

• Do not drive nails blindly into walls, floors or other work
areas. Fasteners driven into live electrical wires, plumbing, or
other types of obstructions can result in injury. (Fig. O)

• Stay alert, watch what you are doing and use common

sense when operating a power tool. Do not use tool
while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating power

tools may result in serious personal injury.

WARNING: Use of this product will expose you to chemicals

known to the State of California to cause cancer, birth defects
and other reproductive harm. Avoid inhaling vapors and dust,

and wash hands after using.

• Avoid prolonged contact with dust from power sanding,
sawing, grinding, drilling, and other construction
activities. Wear protective clothing and wash exposed
areas with soap and water. Allowing dust to get into your

mouth, eyes, or lay on the skin may promote absorption of
harmful chemicals.

WARNING: Use of this tool can generate and/or disburse

dust, which may cause serious and permanent respiratory or
other injury. Always use NIOSH/OSHA approved respiratory
protection appropriate for the dust exposure. Direct particles
away from face and body.

WARNING: ALWAYS USE SAFETY GLASSES. Everyday

eyeglasses are NOT safety glasses. Also use face or dust mask
if operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),

• ANSI S12.6 (S3.19) hearing protection,

• NIOSH/OSHA/MSHA respiratory protection.

CAUTION: When not in use, place tool on its side on
a stable surface where it will not cause a tripping or
falling hazard. Some tools with large battery packs will

stand upright on the battery pack but may be easily
knocked over.

• The label on your tool may include the following symbols.

The symbols and their definitions are as follows:

V ...........volts A .............amperes

Hz .........hertz W ............watts

min .......minutes

....direct current ................current

.........Class I Construction no ...........no load

.............(grounded) ................speed

.........earthing terminal

.........Class II Construction ................symbol

.............(double insulated) …/min .....revolutions or

BPM .....beats per minute ................reciprocation

............. ................per minute

BEFORE OPERATING THIS TOOL, CAREFULLY READ
AND UNDERSTAND ALL INSTRUCTIONS IN THE
“IMPORTANT SAFETY INSTRUCTIONS” SECTION.

...........alternating

...........safety alert

Important Safety Instructions
for Battery Packs

Your tool uses a DEWALT battery pack. When ordering
replacement battery packs, be sure to include catalog
number and voltage: Extended Run-Time battery packs
deliver more run-time than standard battery packs. Consult
the chart at the end of this manual for compatibility of
chargers and battery packs.

NOTE: Your tool will accept either standard or Extended
Run Time battery packs. However, be sure to select proper
voltage. Batteries slowly lose their charge when they are
not on the charger, the best place to keep your battery is
on the charger at all times.

The battery pack is not fully charged out of the carton.
Before using the battery pack and charger, read the
safety instructions below. Then follow charging procedures
outlined.

READ ALL INSTRUCTIONS

• DO NOT incinerate the battery pack even if it is
severely damaged or is completely worn out. The

battery pack can explode in a fire.

• A small leakage of liquid from the battery pack cells

may occur under extreme usage or temperature
conditions. This does not indicate a failure. However,

if the outer seal is broken and this leakage gets on your
skin:

a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or

vinegar.

c. If battery liquid gets into your eyes, flush them with

clean water for a minimum of 10 minutes and seek

immediate medical attention. (Medical note: The
liquid is 25-35% solution of potassium hydroxide.)

• Charge the battery packs only in D

• DO NOT splash or immerse in water or other liquids.

• Do not store or use the tool and battery pack in
locations where the temperature may reach or
exceed 105°F (such as outside sheds or metal
buildings in summer).

DANGER: Electrocution hazard. Never attempt to open

the battery pack for any reason. If battery pack case is
cracked or damaged, do not insert into charger. Electric
shock or electrocution may result. Damaged battery packs
should be returned to service center for recycling.

NOTE: Battery storage and carrying caps
are provided for use whenever the battery is
out of the tool or charger. Remove cap before
placing battery in charger or tool.

WARNING: Fire hazard. Do not store or
carry battery so that metal objects can
contact exposed battery terminals. For example, do not

place battery in aprons, pockets, tool boxes, product kit
boxes, drawers, etc., with loose nails, screws, keys, etc.
without battery cap. Transporting batteries can possibly

cause fires if the battery terminals inadvertently come
in contact with conductive materials such as keys,
coins, hand tools and the like. The US Department of

Transportation Hazardous Material Regulations (HMR)
actually prohibit transporting batteries in commerce or on
airplanes (i.e., packed in suitcases and carry-on luggage)
UNLESS they are properly protected from short circuits. So
when transporting individual batteries, make sure that the
battery terminals are protected and well insulated from
materials that could contact them and cause a short
circuit.

CAUTION: Battery pack must be securely attached to
tool. If battery pack is detached, personal injury may result.

EWALT chargers.

The RBRC™ Seal

The RBRC™ (Rechargeable Battery
Recycling Corp oration) Seal on the nickel
cadmium and nickel metal hydride batteries
(or battery packs) indicate that the costs to
recycle these batteries (or battery packs) at
the end of their useful life have already been
paid by D
nickel cadmium and nickel metal hydride batteries in the
trash or municipal solid waste stream and the RBRC
program provides an environmentally conscious
alternative.

RBRC™ in cooperation with D
users, has established programs in the United States and
Canada to facilitate the collection of spent nickel cadmium
and nickel metal hydride batteries. Help protect our
environment and conserve natural resources by returning
the spent nickel cadmium and nickel metal hydride batteries

EWALT. In some areas, it is illegal to place spent

EWALT and other battery

5

to an authorized DEWALT service center or to your local
retailer for recycling. You may also contact your local
recycling center for information on where to drop off the
spent battery.

RBRC™ is a registered trademark of the Rechargeable Battery

Recycling Corporation.

Important Safety Instructions for
Battery Chargers

SAVE THESE INSTRUCTIONS: This manual contains
important safety instructions for battery chargers.

• Before using charger, read all instructions and cautionary
markings on charger, battery pack, and product using
battery pack.

DANGER: Electrocution hazard. 120 volts are present at

charging terminals. Do not probe with conductive objects.
Electric shock or electrocution may result.

WARNING: Shock hazard. Do not allow any liquid to get

inside charger. Electric shock may result.

CAUTION: Burn hazard. To reduce the risk of injury,

charge only D
batteries. Other types of batteries may burst causing
personal injury and damage.

CAUTION: Under certain conditions, with the charger

plugged in to the power supply, the exposed charging
contacts inside the charger can be shorted by foreign
material. Foreign materials of a conductive nature such as,
but not limited to, steel wool, aluminum foil, or any buildup of
metallic particles should be kept away from charger cavities.
Always unplug the charger from the power supply when
there is no battery pack in the cavity. Unplug charger before
attempting to clean.

• DO NOT attempt to charge the battery pack with any
chargers other than the ones in this manual. The
charger and battery pack are specifically designed to
work together.

• These chargers are not intended for any uses other

than charging D

other uses may result in risk of fire, electric shock or
electrocution.

• Do not expose charger to rain or snow.

• Pull by plug rather than cord when disconnecting
charger. This will reduce risk of damage to electric plug
and cord.

• Make sure that cord is located so that it will not be

stepped on, tripped over, or otherwise subjected to
damage or stress.

• Do not use an extension cord unless it is absolutely
necessary. Use of improper extension cord could result

in risk of fire, electric shock, or electrocution.

• An extension cord must have adequate wire size
(AWG or American Wire Gauge) for safety. The
smaller the gauge number of the wire, the greater the
capacity of the cable, that is 16 gauge has more capacity
than 18 gauge. When using more than one extension
to make up the total length, be sure each individual
extension contains at least the minimum wire size.

EWALT nickel cadmium rechargeable

EWALT rechargeable batteries. Any

English

Recommended Minimum Wire Size

Total Length of Cord

25 ft. 50 ft. 75 ft. 100 ft. 125 ft. 150 ft. 175 ft.

7.6 m 15.2 m 22.9 m 30.5 m 38.1 m 45.7 m 53.3 m

Wire Size AWG

18 18 16 16 14 14 12

English

• Do not place any object on top of charger or place
the charger on a soft surface that might block the
ventilation slots and result in excessive internal
heat. Place the charger in a position away from any

heat source. The charger is ventilated through slots in
the top and the bottom of the housing.

• Do not operate charger with damaged cord or plug
— have them replaced immediately.

• Do not operate charger if it has received a sharp

blow, been dropped, or otherwise damaged in any
way. Take it to an authorized service center.

• Do not disassemble charger; take it to an authorized
service center when service or repair is required.

Incorrect reassembly may result in a risk of electric
shock, electrocution or fire.

• Disconnect the charger from the outlet before

attempting any cleaning. This will reduce the risk
of electric shock. Removing the battery pack will not

reduce this risk.

• NEVER attempt to connect 2 chargers together.

• The charger is designed to operate on standard

household electrical power (120 Volts). Do not
attempt to use it on any other voltage. This does not

apply to the vehicular charger.

for Extension Cords

Using Automatic Tune-Up™ Mode

The automatic Tune-Up™ Mode equalizes or balances the
individual cells in the battery pack allowing it to function at
peak capacity. Battery packs should be tuned up weekly
or after 10 charge/discharge cycles or whenever the pack
no longer delivers the same amount of work. To use the
automatic Tune-Up™, place the battery pack in the charger
and leave it for at least 8 hours. The charger will cycle
through the following modes.

1. The red light will blink continuously indicating that the

1-hour charge cycle has started.

2. When the 1-hour charge cycle is complete, the light

will stay on continuously and will no longer blink. This
indicates that the pack is fully charged and can be used
at this time.

3. If the pack is left in the charger after the initial 1-hour

charge, the charger will begin the Automatic Tune-Up
mode. This mode continues up to 8 hours or until the
individual cells in the battery pack are equalized. The
battery pack is ready for use and can be removed at
any time during the Tune-Up mode.

4. Once the Automatic Tune Up mode is complete, the
charger will begin a maintenance charge; the red
indicator will remain lit.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

Chargers

Your tool uses a DEWALT Charger. Your battery can
be charged in D
Chargers or Vehicular 12 volt charger. Be sure to read all
safety instructions before using your charger. Consult the
chart on the back cover of this manual for compatibility of
chargers and battery packs.

15 MINUTE CHARGER

EWALT 1 Hour Chargers, 15 Minute

FIG. 2

1 HOUR CHARGER

Charging Procedure

DANGER: Electrocution hazard. 120 volts are present at

charging terminals. Do not probe with conductive objects.

1. Plug the charger into an appropriate outlet before
inserting battery pack.

2. Insert the battery pack into the charger. The red
(charging) light will blink continuously indicating that
the charging process has started (Fig. 2).

3. The completion of charge will be indicated by the red
light remaining ON continuously. The pack is fully
charged and may be used at this time or left in the
charger.

Indicator Light Operation

Charge Indicators

Some chargers are designed to detect certain problems
that can arise with battery packs. Problems are indicated
by the red light flashing at a fast rate. If this occurs, re-insert
battery pack into the charger. If the problem persists, try
a different battery pack to determine if the charger is OK.
If the new pack charges correctly, then the original pack
is defective and should be returned to a service center or

other collection site for recycling. If the new battery pack
elicits the same trouble indication as the original, have the
charger tested at an authorized service center.

HOT/COLD PACK DELAY

Some chargers have a Hot/Cold Pack Delay feature: when
the charger detects a battery that is hot, it automatically
starts a Hot Pack Delay, suspending charging until the
battery has cooled. After the battery has cooled, the
charger automatically switches to the Pack Charging
mode. This feature ensures maximum battery life. The red
light flashes long, then short while in the Hot Pack Delay
mode.

PROBLEM POWER LINE

Some chargers have a Problem Power Line indicator. When
the charger is used with some portable power sources
such as generators or sources that convert DC to AC, the
charger may temporarily suspend operation, flashing the
red light with two fast blinks followed by a pause. This
indicates the power source is out of limits.

LEAVING THE BATTERY PACK IN THE CHARGER

The charger and battery pack can be left connected with
the red light glowing indefinitely. The charger will keep the
battery pack fresh and fully charged.

NOTE: A battery pack will slowly lose its charge when
kept out of the charger. If the battery pack has not been
kept on maintenance charge, it may need to be recharged
before use. A battery pack may also slowly lose its charge
if left in a charger that is not plugged into an appropriate
AC source.

WEAK BATTERY PACKS: Chargers can also detect a
weak battery. Such batteries are still usable but should
not be expected to perform as much work. In such cases,
about 10 seconds after battery insertion, the charger will
beep rapidly 8 times to indicate a weak battery condition.
The charger will then go on to charge the battery to the
highest capacity possible.

Important Charging Notes

1. Longest life and best performance can be obtained if
the battery pack is charged when the air temperature is
between 65°F and 75°F (18°- 24°C). DO NOT charge
the battery pack in an air temperature below +40°F
(+4.5°C), or above +105°F (+40.5°C). This is important
and will prevent serious damage to the battery pack.

2. The charger and battery pack may become warm to
touch while charging. This is a normal condition, and
does not indicate a problem.

3. If the battery pack does not charge properly:

a. Check current at receptacle by plugging in a lamp or

other appliance.

b. Check to see if receptacle is connected to a light

switch which turns power off when you turn out the
lights.

6

c. Move charger and battery pack to a location where

the surrounding air temperature is approximately
65°F - 75°F (18° - 24°C).

d. If charging problems persist, take the tool, battery

pack and charger to your local service center.

4. The battery pack should be recharged when it fails to
produce sufficient power on jobs which were easily
done previously. DO NOT CONTINUE to use under
these conditions. Follow the charging procedure. You
may also charge a partially used pack whenever you
desire with no adverse affect on the battery pack.

5. Under certain conditions, with the charger plugged
into the power supply, the exposed charging contacts
inside the charger can be shorted by foreign material.
Foreign materials of a conductive nature such as, but
not limited to, steel wool, aluminum foil, or any buildup
of metallic particles should be kept away from charger
cavities. Always unplug the charger from the power
supply when there is no battery pack in the cavity.
Unplug charger before attempting to clean.

6. Do not freeze or immerse charger in water or any other
liquid.

WARNING: Shock hazard. Don’t allow any liquid to get

inside charger. Electric shock may result. To facilitate the
cooling of the battery pack after use, avoid placing the
charger or battery pack in a warm environment such as in
a metal shed, or an uninsulated trailer.

CAUTION: Never attempt to open the battery pack for

any reason. If the plastic housing of the battery pack
breaks or cracks, return to a service center for recycling.

Installing and Removing the
Battery Pack

CAUTION: Engage contact trip lock-off before removing

or installing battery.

FIG. 3

NOTE: Make sure your battery pack is fully charged.
To install the battery pack into the tool handle, align the

base of the tool with the notch inside the tool’s handle and
slide the battery pack firmly into the handle until you hear
the lock snap into place.

To remove the battery pack from the tool, press the
release buttons (M) and firmly pull the battery pack out of
the tool handle. Insert it into the charger as described in the
charger manual (Fig. 4).

FIG. 4

M

COMPONENTS

WARNING: Lock off trigger, disconnect battery pack

from tool and remove fasteners from magazine before
making adjustments or personal injury may result.

Refer to Figure 1 at the beginning of this manual for a
complete list of components.

OPERATION

WARNING: Read the section titled Important Safety

Instructions for Nailers at the beginning of this manual.

Always wear eye and ear protection when operating this
tool. Keep the nailer pointed away from yourself and
others. For safe operation, complete the following
procedures and checks before each use of the nailer.

1. Wear proper eye, hearing and respiratory protection.

2. Remove battery pack from tool.

3. Lock the pusher in the back position and remove all
fasteners from the magazine.

4. Check for smooth and proper operation of contact
trip and pusher assemblies. Do not use tool if either
assembly is not functioning properly. NEVER use
a tool that has the contact trip restrained in the up
position.

5. NEVER use a tool that has damaged parts.

WARNING: To reduce the risk of personal injury,

disconnect battery pack from tool before performing

maintenance, clearing a jammed fastener, leaving work
area, moving tool to another location or handing the tool to
another person.

Mode Selection

WARNING: Always wear proper eye [ANSI Z87.1 (CAN/

CSA Z94.3)] and ANSI S12.6 (S3.19) hearing protection
when operating tool.

The D

EWALT cordless nailers are assembled in accordance

with the ANSI Standard SNT-101-2002.
Before operating this tool, look at the selector switch

to determine the actuation mode. Read all instructions
before selecting actuation mode.

WARNING: Keep fingers AWAY from trigger when not

driving fasteners to avoid accidental firing. NEVER carry
tool with finger on trigger. In bump mode tool will fire a
fastener if safety is bumped while trigger is depressed.

SEQUENTIAL ACTION
Use sequential action for intermittent nailing where very

careful and accurate placement and depth control is
desired.

7

To operate the nailer in sequential action mode:

1. Flip the switch located on the body
of the tool just between the trigger
and magazine to the left, as
shown in Figure 6.

2. Fully depress nosepiece against
the work surface (motor will
start).

3. Pull trigger (nail will drive into
work surface).

4. Release trigger.

5. Lift nosepiece off work surface.

6. Repeat steps 2 through 4 for next application.

CAUTION: The contact trip needs to be depressed

followed by a trigger pull for each nail followed by a release
of both the contact trip and trigger after each nail.

BUMP ACTION
Bump action is intended for rapid nailing

on flat, stationary surfaces.
When using bump action, two methods

are available: place actuation and
bump actuation.

Flip the switch located on the body of
the tool just between the trigger and
magazine to the right as shown in
Figure 7.

To operate the tool using the PLACE ACTUATION
method:

WARNING: A nail will fire each time the trigger is

depressed as long as the contact trip remains depressed.

1. Depress the contact trip against the work surface.

2. Depress the trigger.

To operate the tool using the BUMP ACTUATION
method:

1. Depress the trigger.

2. Push the contact trip against the work surface. As long
as the trigger is depressed, the tool will fire a nail every
time the contact trip is depressed. This allows the user
to drive multiple nails in sequence.

CAUTION: Do not keep trigger depressed when tool is

not in use. Keep the contact trip lock-off engaged in the
locked position when the tool is not in use.

FIG. 6

FIG. 7

Preparing the tool

CAUTION: NEVER spray or in

any other way apply lubricants or
cleaning solvents inside the tool. This
can seriously affect the life and
performance of the tool.

NOTE: The battery pack is not fully
charged out of the carton. Follow
instructions outlined (see Charging Procedures).

1. Read the Safety Instruction section of this manual.

2. Wear eye and ear protection.

English

3. Remove battery from tool.

4. Ensure magazine is empty of all fasteners.

5. Check for smooth and proper operation of contact
trip and pusher assemblies. Do not use tool if either
assembly is not functioning properly. NEVER use a
tool that has the contact trip restrained in the actuated
position.

English

6. Keep tool pointed away from yourself and others.

7. Insert fully charged battery pack.

Using the Contact Trip Lock-off
(Fig. 8, 9)

WARNING: To reduce the risk of serious personal

injury, DO NOT keep trigger depressed when tool is not in

use. Keep the contact trip lock-off switch LOCKED (Fig. 8)
when the tool is not in use.

WARNING: To reduce the risk of serious personal injury,

lock off trigger, disconnect battery pack from tool and
remove fasteners from magazine before making adjustments.
Serious personal injury may result.

Each D

EWALT nailer is equipped with

a contact trip lock-off (B) which when
pulled downward with the lock
symbol showing in Figure 8, prevents
the tool from firing a nail.

When the contact trip lock-off is
oriented as shown in Figure 9, the
tool will be fully operational. The
contact trip lock-off should
always be locked off (Fig. 8)
whenever any adjustments are
made or when tool is not in
immediate use.

NOTE: Tools equipped with selective
actuation, when in bump fire mode
will allow the motor to start upon
trigger pull. This is normal operation. The contact trip lock­off constrains the contact trip from discharging a nail.

FIG. 8

FIG. 9

Loading the Tool

WARNING: Keep the tool pointed away from yourself

and others. Serious personal injury may result.

WARNING: Never load nails with the contact trip or

trigger activated. Personal injury may result.

WARNING: Always remove battery pack before loading

or unloading nails. Serious personal injury may result.

CAUTION: Keep fingers clear of pusher to prevent

injury.

CAUTION: The contact trip lock-off should always be

locked off whenever any adjustments are made or when
tool is not in use.

1. Press pusher latch (H) and pull magazine back.

2. Insert fasteners into the side of the magazine. Be sure
the fasteners ride on their tips in the nail channel.

3. Push magazine closed until it locks into place.

UNLOADING
THE TOOL

WARNING: The

contact trip lock-off
should always be
locked off whenever
any adjustments are
made or when tool is
not in use.

1. Press the nail
pusher latch
(H) and pull the
magazine (G)
rearward.

2. Tip the tool up
until the nails
slide freely out of
the magazine.

3. Open the jam clear door on the nosepiece to verify
there are no nails remaining.

H

Adjusting Depth (Fig. 10)

The depth that the fastener is driven can be adjusted using
the depth adjustment wheel (C) on the side of the tool.

WARNING: To reduce risk of serious injury from

accidental actuation when attempting to adjust depth,

B

B

ALWAYS:

• Remove battery pack.

• Engage contact trip lock-off.

• Avoid contact with trigger during adjustments.

1. To drive the nail shallower, rotate the depth adjustment
wheel (C). There are twelve depth settings, 1 being the
shallowest and 6 being the deepest.

2. To sink a nail deeper, rotate the depth adjustment
wheel (C) to a higher setting.

Headlights (Fig. 10)

There is a headlight (D) located on each side of the nailer.
Headlights turn on upon battery insertion, activation of the
trigger, or depressing the contact trip.

FIG. 10

LOW BATTERY INDICATOR: The headlights will flash
four consecutive times and then shut down to indicate low
battery.

JAMMED NAIL INDICATOR: The headlights will flash
continually if a nail becomes jammed in the nosepiece (see
Clearing a Jammed Nail).

Clearing a Jammed Nail (Fig. 11)

If a nail becomes jammed in the nosepiece, keep the tool
pointed away from you and follow these instructions to
clear:

1. Remove battery pack from tool and engage contact
trip lock-off.

2. Press the nail pusher latch (H) and pull the magazine
(G) rearward.

3. Tip the tool up until the nails slide freely out of the
magazine.

4. Lift the jam clearing latch (E)
then pull up to open front door
(L).

5. Remove bent nail, using pliers
if necessary.

6. If driver blade is in the down
position, insert screwdriver
or other rod into nosepiece
and push driver blade back in
position.

7. Close the front door and engage the wire form (M)
under the 2 arms on the nosepiece. Push latch until it
locks in place.

8. Reinsert battery pack.

NOTE: The tool will disable itself and not reset until the

battery pack has been removed and reinserted.

9. Reinsert nails into magazine (see Loading the Tool).

10. Push magazine closed until it locks into position.

11. Disengage contact trip lock-off, allowing the contact trip
to move.

NOTE: Should nails continue to jam frequently in nosepiece,
have tool serviced by an authorized D
center.

FIG. 11

EWALT service

M

E

L

Cold Weather Operation

When operating tools at temperatures below freezing:

D

C

1. Keep tool as warm as possible prior to use.

2. Actuate the tool 5 or 6 times into scrap lumber before
using.

Hot Weather Operation

NOTE: These headlights are for lighting the immediate work
surface and are not intended to be used as flashlights.

8

Tool should operate normally. However, keep tool out of
direct sunlight as excessive heat can deteriorate bumpers
and other rubber parts resulting in increased maintenance.

Suspension Hook
(Fig. 12)

FIG. 12

WARNING: Remove nails from

magazine before making any
adjustments or servicing this tool.
Failure to do so may result in serious
injury.

WARNING: To reduce the risk of

J

serious personal injury, disconnect
battery pack from tool before making any adjustments,
changing accessories, servicing, or moving the tool.

Such preventative safety measures reduce the risk of
starting the tool accidentally.

CAUTION: When not in use, place tool on its side on
a stable surface where it will not cause a tripping or
falling hazard. Some tools with large battery packs will

stand upright on the battery pack but may be easily
knocked over.

EWALT cordless nailers include an integrated

The D
suspension hook (J) and can be attached to either side of
the tool to accommodate left- or right-handed users.

If the hook is not desired at all, it can be removed from
the tool.

TO REMOVE SUSPENSION HOOK

1. Remove battery pack from tool.

2. To switch the tool from right- to left-hand usage simply

remove the screw and reassemble on the other side.

3. Replace battery pack.

MAINTENANCE

WARNING: To reduce the risk of serious personal
injury, disconnect battery pack from tool before making
any adjustments, changing accessories, servicing, or
moving the tool. Such preventative safety measures

reduce the risk of starting the tool accidentally.

Daily Maintenance Chart

ACTION Clean magazine, pusher, and contact trip

WHY Permits smooth operation of magazine, reduces

HOW The use of oils, lubricants periodically or solvents is

ACTION Before each use, check to insure all screws, nuts

WHY Prevents jams and premature failure of tool parts.
HOW Tighten loose screws or other fasteners using the

mechanism.

wear, and prevents jams.

not recommended as they tend to attract debris.

and fasteners are tight and undamaged.

appropriate Allen wrench or screwdriver

Cleaning

WARNING: To reduce the risk of serious personal
injury, disconnect battery pack from tool before
cleaning and inspection. Make sure tool is in proper

working condition before placing the tool back in use or
serious personal injury may result.

CAUTION: When cleaning, use only a damp cloth on

plastic parts. Many household cleaners contain chemicals
which could seriously damage plastic parts. Also, do not
use gasoline, turpentine, lacquer or paint thinner, dry
cleaning fluids or similar products which may seriously
damage plastic parts. Never let any liquid get inside the
tool; never immerse any part of the tool into a liquid.

CHARGER CLEANING INSTRUCTIONS

WARNING: To reduce the risk of personal injury,

disconnect the charger from the AC outlet before cleaning.
Dirt and grease may be removed from the exterior of the
charger using a cloth or soft non-metallic brush. Do not use
water or any cleaning solutions

Lubrication

CAUTION: NEVER spray or

in any other way apply lubricants or
cleaning solvents inside the tool. This
can seriously affect the life and
performance of the tool.

D

EWALT tools are properly lubricated

at the factory and are ready for use.
However, it is recommended that, once a year, you take or
send the tool to a certified service center for a thorough
cleaning and inspection.

Repairs

WARNING: To reduce the risk of serious personal

injury, remove nails from magazine before making any
adjustments or servicing this tool.

To assure product SAFETY and RELIABILITY, repairs,
maintenance and adjustment (including brush inspection
and replacement) should be performed by a D
factory service center, a D

EWALT authorized service

EWALT

center or other qualified service personnel. Always use
identical replacement parts. Refer to the Troubleshooting
Guide at the end of this section.

Accessories

WARNING: Since accessories, other than those offered

by D

EWALT, have not been tested with this product, use of

such accessories with this tool could be hazardous. To
reduce the risk of injury, only D
accessories should be used with this product.

Recommended accessories for use with your tool are
available at extra cost from your local dealer or authorized
service center. If you need assistance in locating any
accessory, please contact D
701 East Joppa Road, Baltimore, MD 21286, call 1-800­4-D

EWALT (1-800-433-9258) or visit our website www.

dewalt.com.

EWALT, recommended

EWALT Industrial Tool Co.,

Three Year Limited Warranty

DEWALT will repair, without charge, any defects due to faulty
materials or workmanship for three years from the date of
purchase. This warranty does not cover part failure due to
normal wear or tool abuse. For further detail of warranty
coverage and warranty repair information, visit www.
dewalt.com or call 1-800-4-D
This warranty does not apply to accessories or damage
caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and
you may have other rights which vary in certain states or
provinces.

In addition to the warranty, D
our:

1 YEAR FREE SERVICE

EWALT will maintain the tool and replace worn parts

D
caused by normal use, for free, any time during the first
year after purchase.

2 YEARS FREE SERVICE ON

EWALT BATTERY PACKS

D

DC9096, DC9091, DC9071, DC9360 and DC9280

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of

EWALT Power Tool, Laser, or Nailer for any reason,

your D
you can return it within 90 days from the date of purchase
with a receipt for a full refund – no questions asked.

LATIN AMERICA: This warranty does not apply to products
sold in Latin America. For products sold in Latin America,
see country specific warranty information contained either
in the packaging, call the local company or see website for
warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning
labels (Fig. 24) become illegible or are missing, call 1-800­4-D

EWALT for a free replacement.

EWALT (1-800-433-9258).

EWALT tools are covered by

English

9

FIG. 24

English

ADVERTENCIA

ADVERTENCIAS SEÑALADAS PODRÍA RESULTAR EN SERIAS LESIONES PERSONALES U
OCASIONAR LA MUERTE. TODO OPERARIO Y DEMÁS PERSONAS EN EL ÁREA DE TRABAJO
DEBERÁ LLEVAR ANTEOJOS DE PROTECCIÓN ANSI Z87.1 CON GUARDAS LATERALES.
MANTENGA LOS DEDOS ALEJADOS DEL GATILLO CUANDO NO ESTÉ CLAVANDO A FIN DE NO
ACCIONAR LA HERRAMIENTA INADVERTIDAMENTE. EL MÉTODO DE DISPARO ES IMPORTANTE.
CONSULTE LAS OPCIONES QUE OFRECE EL MANUAL. NUNCA DESHABILITE EL SEGURO.
UTILICE EL SEGURO CUANDO LA HERRAMIENTA NO SE ENCUENTRE EN FUNCIONAMIENTO.
ASEGÚRESE QUE EL GATILLO Y EL DISPARADOR POR CONTACTO FUNCIONEN DEBIDAMENTE
ANTES DE ACCIONAR LA HERRAMIENTA. JAMÁS ORIENTE LA HERRAMIENTA HACIA SI
MISMO NI HACIA LAS DEMÁS PERSONAS EN LA ZONA DE TRABAJO. RETIRE LA BATERÍA
DE LA HERRAMIENTA CUANDO: PRESTE CUALQUIER TIPO DE MANTENIMIENTO, CUANDO
DESTRABE LOS SUJETADORES O CUANDO VERIFIQUE EL FUNCIONAMIENTO APROPIADO DEL
DISPARADOR POR CONTACTO O DEL GATILLO. LA HERRAMIENTA SE DEBERÁ UTILIZAR
SOLAMENTE CON LAS BATERÍAS Y CON LOS CARGADORES D

POR FAVOR LEA DETENIDAMENTE Y COMPRENDA EL MANUAL
DE INSTRUCCIONES Y LAS ETIQUETAS. EL NO OBEDECER LAS

WALT.

E

AVERTISSEMENT

QUE LE GUIDE D’UTILISATION. LE NON-RESPECT DES
AVERTISSEMENTS PRÉSENTE DES RISQUES DE DÉCÈS OU DE BLESSURES GRAVES. LES
PERSONNES QUI UTILISENT L’OUTIL ET LES PERSONNES QUI SE TROUVENT DANS LA ZONE
DE TRAVAIL DOIVENT PORTER DES LUNETTES DE SÉCURITÉ À ÉCRANS LATÉRAUX CONFORMES
À LA NORME ANSI Z87.1. ÉLOIGNER LES DOIGTS DE LA DÉTENTE LORSQU’ON N’ENFONCE
PAS D’ATTACHES AFIN D’ÉVITER LE FONCTIONNEMENT ACCIDENTEL DE L’OUTIL. LE CHOIX
DE LA MÉTHODE D’AGRAFAGE EST IMPORTANT. VÉRIFIER LES OPTIONS DE DÉTENTE DANS
LE GUIDE D’UTILISATION.
VERROUILLAGE EN MODE HORS TENSION LORSQUE L’OUTIL NE SERT PAS. S’ASSURER QUE
LA DÉTENTE ET LE DÉCLENCHEUR FONCTIONNENT CONVENABLEMENT AVANT D’UTILISER
L’OUTIL. NE JAMAIS POINTER L’OUTIL VERS SOI OU VERS D’AUTRES PERSONNES DANS LA
ZONE DE TRAVAIL. ENLEVEZ LA BATTERIE QUAND : VÉRIFICATION DE L'OPÉRATION
APPROPRIÉE DU VOYAGE ET LE DÉCLENCHEMENT DE CONTACT, LES BOURRAGES DÉGAGEANTS,
OU ENTRETIEN. EMPLOYEZ SEULEMENT AVEC LES BATTERIES ET LE CHARGEUR DE DEWALT.

LIRE ET COMPRENDRE LES ÉTIQUETTES DE L’OUTIL AINSI

NE NEUTRALISEZ JAMAIS LOCK-OFF. UTILISER LE DISPOSITIF DE

10

TROUBLESHOOTING GUIDE

MANY COMMON PROBLEMS CAN BE SOLVED EASILY BY UTILIZING THE CHART BELOW. FOR MORE SERIOUS OR PERSISTENT PROBLEMS,

CONTACT A D

WARNING: TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY, ALWAYS DISCONNECT BATTERY PACK FROM TOOL BEFORE ALL REPAIRS

SYMPTOM CAUSE FIX

Tool doesn’t turn on Tool internal electronics not reset Remove battery, wait 3 seconds and reinsert

(Headlights don’t turn on) Low battery charge or damaged battery Charge or replace battery

Terminals are dirty or damaged See authorized service center

Contact trip lock is in a locked position Unlock contact trip lock

Bent contact trip See authorized service center

Damaged internal electronics See authorized service center

Tool doesn’t actuate Motor stops running after 2 seconds Normal operation; release trigger or contact trip and redepress

(Headlights on, motor does not run) Contact trip or trigger not depressed See instruction manual

Damaged trigger See authorized service center

Bent contact trip See authorized service center

Contact trip lock in the locked position Unlock contact trip lock

(Sequential mode only)

Damaged internal electronics See authorized service center

Tool doesn’t actuate (Headlights flash 4 times) Low battery charge or damaged battery Charge or replace battery

Tool doesn’t actuate (Headlights flash continuously) Jammed fastener Remove the battery, clear the jammed fastener, (push driver blade

back up manually if necessary) and reinsert battery pack

Jammed mechanism See authorized service center

Tool doesn’t actuate (Headlights on, motor runs) Damaged internal electronics See authorized service center

Tool doesn’t actuate Damaged return system Replace return system; see authorized service center

(Headlights on, motor runs, driver blade stuck down) Debris in nosepiece Clean nosepiece

Damaged driver/return assembly Replace driver/return assembly; see authorized service center

Tool operates, but does not drive the fastener fully Low battery charge or damaged battery Charge or replace battery

Depth adjustment set too shallow Rotate depth adjustment wheel to a deeper setting

Tool not firmly applied to workpiece See instruction manual

Material and fastener length Choose appropriate material or fastener length

too rigorous an application

Damaged or worn driver blade tip Replace driver/return assembly; see authorized service center

Damaged or worn driver/return assembly Replace driver/return assembly; see authorized service center

Tool operates, but no fastener driven No fasteners in magazine Load fasteners into magazine

Wrong size or angle fasteners Use only recommended fasteners

Debris in nosepiece Clean nosepiece

Debris in magazine Clean magazine

Worn magazine Replace magazine; see authorized service center

Damaged or worn driver blade Replace driver/return assembly; see authorized service center

Damaged pusher spring Replace spring; see authorized service center

Jammed fastener Wrong size or angle fasteners Use only recommended fasteners

Damaged or worn driver blade Replace driver/return assembly; see authorized service center

Material and fastener length Material or fastener length inappropriate

too rigorous an application

Low battery charge or damaged battery Charge or replace battery

Debris in nosepiece Clean nosepiece

Debris in magazine Clean magazine

Worn magazine Replace magazine; see authorized service center

Worn or damaged pusher spring Replace spring; see authorized service center

EWALT SERVICE CENTER OR CALL 1-(800)-4-DEWALT.

English

11