DeWalt DC530 Instruction Manual

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT:
1-800-4-DEWALT (1-800-433-9258)
General Safety Rules – For All Battery Operated Tools
WARNING! Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately.
Damaged cords may create a fire.
A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suit­able for one type of battery may create a risk of fire when used with another battery.
Use battery operated tool only with the specifically designed battery pack. Use of any other batteries may create a risk of fire.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious per-
sonal injury,
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothing, jewelry, or long hair can be caught in moving parts. Air vents often cover moving parts and should also be avoided.
Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with your finger on the switch or inserting the bat­tery pack into a tool with the switch on invites accidents.
Remove adjusting keys or wrenches before turning the tool on. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and bal- ance enables better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
TOOL USE AND CARE
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to a loss
of control.
Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are dan- gerous in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like: paper
clips, coins, keys, nails, screws, or other small metal objects that can make a con­nection from one terminal to another. Shorting the battery terminals together may cause
sparks, burns, or a fire.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.
SERVICE
Tool service must be performed only by qualified repair personnel. Service or main- tenance performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.
Additional Specific Safety Rules
Do not operate this tool for long periods of time. Vibration caused by the operating action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra cushion, take frequent rest periods, and limit daily time of use.
Do not hold flex-shaft casing when in use. It is not insulated and may become electrically charged if it comes into contact with an electrical source. Hold the tool only by the plastic handle and housing to prevent electric shock.
Make sure hands are not wet when using tool.
INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
DC530 Cordless Pencil Vibrator
Vibrateur de type crayon sans fil DC530
Vibrador en lápiz inalámbrico DC530
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
DEWALTIndustrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286
(JUL06) Form 640407-00 DC530 Copyright © 2005, 2006 D
EWALT
The following are trademarks for one or more DEWALTpower tools: the yellow and black color scheme; the “D” shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps on the surface of the tool.
Keep hands away from moving parts. Never place your hands near the vibrator head.
Do not hold vibrator head when starting the tool or during operation. Serious
personal injury may result.
Ensure switch is in the OFF position and disconnect battery pack before cleaning the
vibrator head or flex-shaft casing.
Use gloves when cleaning the vibrator head. Concrete is caustic and may cause
personal injury.
Keep hands and body parts clear of immediate work area.
Do not overreach. Maintain proper footing and balance at all times. This enables better
control of the tool in unexpected situations.
Use both hands for safe handling of this tool (Fig. 8). This tool should not be used while
standing on a ladder.
• This tool is intended only for vibrating concrete. Any other use of the product may
cause serious personal injury.
Actuating tool may result in flying debris, collation material or dust which could harm operator’s eyes. The operator and all those persons in the general area should wear approved safety glasses with permanently attached side shields. Approved safety glasses are imprinted with the characters “Z87.1”. It is the employer’s responsibility to enforce the use of eye protection equipment by the tool operator and other people in the work area.
Actuating tool may result in flying debris, collation material or dust which could harm operator’s eyes. To minimize risk of flying debris only operate tool while vibrator head is fully submerged in the wet, mixed, poured concrete.
Do not use tool in a concrete mixer. Serious personal Injury may result
Disconnect battery pack from the tool whenever assembling or disassembling the
tool, performing any maintenance or repair, moving the tool or when the tool is unattended.
When assembling or disassembling the flex-shaft casing from the power unit, the internal flex-shaft core may act like a spring. Slowly separate flex-shaft core from the
flex shaft casing, while wearing eye protection and gloves to prevent personal injury.
Do not alter or modify the tool in any way.
Do not use tool in or around grain hoppers, flammable dust, gases or fumes. The tool may produce a spark that could ignite gases causing an explosion.
Do not point the tool at co-workers or yourself at any time. No horseplay! Work safe! Respect the tool as a working implement.
CAUTION: Wear appropriate personal hearing protection during use. Under some
conditions and duration of use, noise from this product may contribute to hearing loss.
CAUTION: When not in use, place tool on its side on a stable surface where it will not
cause a tripping or falling hazard. Some tools with large battery packs will stand upright on
the battery pack but may be easily knocked over.
WARNING: Contact with wet (unhardened) concrete, mortar, cement, or cement mixtures
can cause skin irritation, severe chemical burns (third degree), or serious eye damage. Wear waterproof gloves, a long-sleeved shirt, full-length trousers, and proper eye protection when working with these materials. Wash wet concrete, mortar, cement or cement mixtures from your skin immediately. Flush eyes immediately after contact. Seek immediate medical attention if you have persistent irritation.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber (CCA). Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,
and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause serious
and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.
• The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V ..................volts A ..................amperes
Hz ................hertz W..................watts
min ..............minutes ................alternating current
............direct current
n
o ................no load speed
................Class I Construction ..................earthing terminal
....................(grounded) ................safety alert symbol
..................Class II Construction …/min ..........revolutions or reciprocation
....................(double insulated) ....................per minute
BPM ............beats per minute
Important Safety Instructions for Battery Packs
Your tool uses an 18.0 Volt DEWALT battery pack. When ordering replacement battery packs, be sure to include catalog number and voltage: Extended Run-Time battery packs deliver more run-time than standard battery packs. Consult the chart at the end of this manual for compati­bility of chargers and battery packs. NOTE: Your tool will accept either standard or Extended Run Time battery packs. However, be sure to select proper voltage. Batteries slowly lose their charge when they are not on the charger, the best place to keep your battery is on the charger at all times. The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS
Do not incinerate the battery pack even if it is severely damaged or is completely
worn out. The battery pack can explode in a fire.
A small leakage of liquid from the battery pack cells may occur under extreme usage
or temperature conditions. This does not indicate a failure. However, if the outer seal is
broken and this leakage gets on your skin:
a. Wash quickly with soap and water. b. Neutralize with a mild acid such as lemon juice or vinegar. c. If battery liquid gets into your eyes, flush them with clean water for a minimum of 10
minutes and seek immediate medical attention. (Medical note: The liquid is 25-35% solution of potassium hydroxide.)
• Charge the battery packs only in D
E
WALT chargers.
DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may
reach or exceed 105°F (such as outside sheds or metal buildings in summer).
DANGER: Electrocution hazard. Never attempt to open the battery pack for any reason. If
battery pack case is cracked or damaged, do not insert into charger. Electric shock or electro­cution may result. Damaged battery packs should be returned to service center for recycling.
NOTE: Battery storage and carrying caps are provided for use whenever the battery is out of the tool or charger. Remove cap before placing battery in charger or tool.
WARNING: Fire hazard. Do not store or carry battery so that metal
objects can contact exposed battery terminals. For example, do not place
battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. without battery cap. Transporting batteries can possibly cause
fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation
Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.
The RBRC™ Seal
The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium and nickel metal hydride batteries (or battery packs) indicate that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by D
EWALT. In some areas, it is illegal to place spent
nickel cadmium and nickel metal hydride batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative. RBRC™ in cooperation with D
EWALT and other battery users, has established programs in
the United States and Canada to facilitate the collection of spent nickel cadmium and nickel metal hydride batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium and nickel metal hydride batteries to an authorized D
EWALT service center or to your local retailer for recycling. You may also contact your local
recycling center for information on where to drop off the spent battery.
RBRC™ is a registered trademark of the
Rechargeable Battery Recycling Corporation.
Important Safety Instructions for Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety instructions for battery chargers.
• Before using charger, read all instructions and cautionary markings on charger, battery
pack, and product using battery pack.
DANGER: Electrocution hazard. 120 volts are present at charging terminals. Do not probe
with conductive objects.
WARNING: Shock hazard. Do not allow any liquid to get inside charger. CAUTION: Burn hazard. To reduce the risk of injury, charge only D
E
WALT rechargeable
batteries. Other types of batteries may burst causing personal injury and damage.
If you have questions or comments, contact us.
Pour toute question ou tout commentaire, nous contacter.
Si tiene dudas o comentarios, contáctenos.
1-800-4-DEWALT • www.dewalt.com
A
FIG. 7
B
UNLOCKED
DÉVERROUILLÉ
DESBLOQUEADO
LOCKED VERROUILLÉ BLOQUEADO
FIG. 1
FIG. 6
CAUTION: Under certain conditions, with the charger plugged in to the power supply, the
exposed charging contacts inside the charger can be shorted by foreign material. Foreign mate­rials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.
DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.
These chargers are not intended for any uses other than charging D
E
WALT
rechargeable batteries. Any other uses may result in risk of fire, electric shock or
electrocution.
Do not expose charger to rain or snow.
Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord.
Make sure that cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution.
An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size.
Recommended Minimum Wire Size for Extension Cords
Total Length of Cord
25 ft. 50 ft. 75 ft. 100 ft. 125 ft. 150 ft. 175 ft.
7.6 m 15.2 m 22.9 m 30.5 m 38.1 m 45.7 m 53.3 m
Wire Size AWG
18 18 16 16 14 14 12
Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
Do not operate charger with damaged cord or plug — have them replaced immediately.
Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.
Do not disassemble charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electro­cution or fire.
Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
NEVER attempt to connect 2 chargers together.
The charger is designed to operate on standard household electrical power (120 Volts). Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.
Using Automatic Tune-Up™ Mode
The Automatic Tune-Up™ Mode equalizes or balances the individual cells in the battery pack allowing it to function at peak capacity. Battery packs should be tuned up weekly or after 10 charge/discharge cycles or whenever the pack no longer delivers the same amount of work. To use the Automatic Tune-Up™, place the battery pack in the charger and leave it for at least 8 hours. The charger will cycle through the following modes.
1. The red light will blink continuously indicating that the 1-hour charge cycle has started.
2. When the 1-hour charge cycle is complete, the light will stay on continuously and will no longer blink. This indicates that the pack is fully charged and can be used at this time.
3. If the pack is left in the charger after the initial 1-hour charge, the charger will begin the Automatic Tune-Up mode. This mode continues up to 8 hours or until the individual cells in the battery pack are equalized. The battery pack is ready for use and can be removed at any time during the Tune-Up mode.
4. Once the Automatic Tune Up mode is complete, the charger will begin a maintenance charge; the red indicator will remain lit.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
Chargers
Your tool uses a 18.0 Volt DEWALTcharger. Your battery can be charged in DEWALT 1 Hour Chargers, 15 Minute Chargers or Vehicular 12 Volt Charger. Be sure to read all safety instructions before using your charger. Consult the chart at the end of this manual for compatibility of chargers and battery packs.
Charging Procedure
DANGER: Electrocution hazard. 120 volts are present at charging terminals. Do not probe
with conductive objects.
1. Plug the charger into an appropriate outlet as shown in Figure 1.
2. Insert the battery pack into the charger. The red (charging) light will blink continuously indicating that the charging process has started.
3. The completion of charge will be indicated by the red light remaining ON continuously. The pack is fully charged and may be used at this time or left in the charger.
Indicator Light Operation
Charge Indicators
Some chargers are designed to detect certain problems that can arise with battery packs. Problems are indicated by the red light flashing at a fast rate. If this occurs, re-insert battery pack into the charger. If the problem persists, try a different battery pack to determine if the charger is OK. If the new pack charges correctly, then the original pack is defective and should be returned to a service center or other collection site for recycling. If the new bat­tery pack elicits the same trouble indication as the original, have the charger tested at an authorized service center.
HOT/COLD PACK DELAY
Some chargers have a Hot/Cold Pack Delay feature: when the charger detects a battery that is hot, it automatically starts a Hot Pack Delay, suspending charging until the battery has cooled. After the battery has cooled, the charger automatically switches to the Pack Charging mode. This feature ensures maximum battery life. The red light flashes long, then short while in the Hot Pack Delay mode.
PROBLEM POWER LINE
Some chargers have a Problem Power Line indicator. When the charger is used with some portable power sources such as generators or sources that convert DC to AC, the charger may temporarily suspend operation, flashing the red light with two fast blinks followed by a
pause. This indicates the power source is out of limits. LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the red light glowing indefinitely. The charger will keep the battery pack fresh and fully charged. NOTE: A battery pack will slowly lose its charge when kept out of the charger. If the battery pack has not been kept on maintenance charge, it may need to be recharged before use. A battery pack may also slowly lose its charge if left in a charger that is not plugged into an appropriate AC source. WEAK BATTERY PACKS: Chargers can also detect a weak battery. Such batteries are still usable but should not be expected to perform as much work. In such cases, about 10 seconds after battery insertion, the charger will beep rapidly 8 times to indicate a weak battery condi­tion. The charger will then go on to charge the battery to the highest capacity possible.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65°F and 75°F (18°- 24°C). DO NOT charge the battery pack in an air temperature below +40°F (+4.5°C), or above +105°F (+40.5°C). This is important and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer.
3. If the battery pack does not charge properly: a. Check current at receptacle by plugging in a lamp or other appliance b. Check to see if receptacle is connected to a light switch which turns power off when you
turn out the lights.
c. Move charger and battery pack to a location where the surrounding air temperature is
approximately 65°F - 75°F (18°- 24°C).
d. If charging problems persist, take the tool, battery pack and charger to your local
service center.
4. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse affect on the battery pack.
5. Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.
6. Do not freeze or immerse charger in water or any other liquid.
B
A
C
G
D
F
H
(inside F)
(à l'intérieur de F)
(dentro de F)
FIG. 2
E
FIG. 8
WARNING: Shock hazard. Do not allow any liquid to get inside charger. CAUTION: Never attempt to open the battery pack for any reason. If the plastic housing of
the battery pack breaks or cracks, return to a service center for recycling.
Ensure battery pack is always kept fully charged. Voltage decrease of more than 10% will cause loss of power and overheating. All D
EWALT tools are factory tested; if this tool does
not operate, check your battery pack.
COMPONENTS (Fig. 2)
A. Trigger switch E. Vibrator head B. Lock-off control button F. Flex shaft casing C. Battery pack G. Collar D. Housing (power unit) H. Flex shaft core
(not shown; inside casing)
ASSEMBLY (Fig. 3–5)
1. Ensure that the plastic collar (G) is inserted over the flex shaft casing (F) as shown in Figure 3.
2. Insert the spindle (I) into the flex shaft opening.
3. Manuevre the flex shaft back and forth until the parts slide together (Fig. 4).
4. Ensure that the flex shaft flange (J) is snug against housing (D).
5. Firmly tighten the collar by hand (Fig. 5). Do not use a wrench to tighten.
OPERATION Installing and Removing the Battery Pack
NOTE: Make sure your battery pack (C) is fully charged.
CAUTION: Lock trigger switch (A) before removing or installing battery pack.
To install the battery pack into the tool handle, align the base of the tool with the notch
inside the tool’s handle and slide the battery pack firmly into the handle until you hear the lock snap into place as shown in Figure 6. To remove the battery pack from the tool, press the release buttons and firmly pull the battery pack out of the tool handle. Insert it into the charger as shown in Figure 1.
Trigger Switch (Fig. 2)
To turn the tool “ON”, squeeze the trigger switch (A). To turn the tool “OFF” release the trigger switch.
Lock-Off Control Button (Fig. 7)
To select Locked/Off, depress the lock-off control button (B) on the left side of the tool. When changing the position of the control button, be sure the trigger is released. To operate the tool, select the ON position by releasing the trigger switch (A) and depress the control button (B) on the right side of the tool, as shown in Figure 7.
To Operate
Using both hands, as shown in Figure 8, firmly hold the housing (D) of the concrete vibrator while inserting the vibrating head (E) into the poured concrete. Turn the lock-off control button to the ON position and depress trigger switch. For best results, it is usually best keep the vibrator head vertical at all times and to avoid side­to-side movement. It is generally best to insert the vibrator head into the concrete, turn the vibrator on, then turn it off before pulling the vibrator head straight out. Move the vibrator head to the next location and repeat.
CORRECT HAND POSITION
POSITION CORRECTE
DES MAINS
POSICIÓN CORRECTA
DE LA MANO
I
G
F
J
FIG. 3
FIG. 4
FIG. 5
MAINTENANCE Flex Shaft Lubrication
The flex shaft casing is properly lubricated at the factory. It is recommended for every 100 hours of use, the flex shaft core be removed and wiped with a clean, dry cloth and high­temperature grease be applied. Use caution to avoid dirt and other contaminates from entering the casing or touching the core when removing and cleaning the flex shaft core. Avoid low-temperature grease which may collect at the bottom of the shaft causing leaks. Do not disassemble vibrator head. The vibrator head is sealed at the factory and contains a special high-performance lubricant. Breaking the seal and adding incorrect lubricant will significantly decrease the performance and life of the tool. If vibrator head is damaged or needs lubricant, take the tool to a D
EWALT authorized service center.
Cleaning
CAUTION: LOCK TRIGGER SWITCH AND REMOVE BATTERY PACK. CAUTION: Never use solvents or other harsh chemicals for cleaning the non-metallic parts
of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water. For best results, clean the vibrator head and flex-shaft casing while the concrete is still wet.
Blow dirt and dust out of all air vents with dry air at least once a week. Remove the battery and wear safety glasses when performing this. Never let any liquid or wet concrete get inside the power unit; never immerse the power unit into concrete or any liquid.
CHARGER CLEANING INSTRUCTIONS
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt
and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.
Accessories
Recommended accessories for use with your tool may be available at extra cost from your local dealer or authorized service center. Only use D
EWALT accessories specified for use
with this product. Follow the directions included with the accessory. If you need assistance in locating any accessory for your tool, please contact D
EWALT Industrial Tool Co., 701 East
Joppa Road, Baltimore, MD 21286, call 1-800-4-D
EWALT (1-800-433-9258) or visit our
website www.dewalt.com.
CAUTION: The use of any other accessory not recommended for use with this tool could
be hazardous.
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustments (including brush inspection and replacement) should be performed by a D
EWALT factory
service center, a D
EWALT authorized service center or other qualified service personnel.
Always use identical replacement parts
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4-D
EWALT (1-800-433-9258). This warranty does not
apply to accessories or damage caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and you may have other rights which vary
in certain states or provinces. In addition to the warranty, D
EWALT tools are covered by our:
1 YEAR FREE SERVICE
D
EWALTwill maintain the tool and replace worn parts caused by normal use, for free, any time
during the first year after purchase.
2 YEARS FREE SERVICE ON
XRP
™ BATTERY PACKS
DC9096, DC9091 and DC9071
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of your D
EWALT Power Tool, Laser,
or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For prod­ucts sold in Latin America, see country specific warranty information contained either in the packaging, call the local company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4-D
EWALT for a free replacement.
EN CAS DE QUESTIONS OU DE COMMENTAIRES SUR CET OUTIL OU SUR TOUT AUTRE OUTIL D
EWALT, NOUS APPELER SANS FRAIS AU NUMÉRO SUIVANT: 1 (800) 4-
D
EWALT (1 (800) 433-9258)
Règles générales de sécurité concernant les outils à piles
AVERTISSEMENT ! S'assurer de lire et de comprendre toutes les directives. Ne pas suivre les directives figurant ci-après peut causer un
choc électrique, un incendie et des blessures corporelles graves.
CONSERVER CES DIRECTIVES
ESPACE DE TRAVAIL
Tenir l'espace de travail propre et bien éclairé. Les bancs de scie encombrés et les
endroits sombres sont souvent des causes d'accidents.
Ne pas faire fonctionner d'outils électriques dans une atmosphère inflammable, soit en présence de liquides inflammables, de gaz ou de poussière. Les outils électriques produisent des étincelles qui peuvent enflammer la poussière ou les vapeurs.
Éloigner les curieux, les enfants et les visiteurs au moment d'utiliser un outil
électrique. Une distraction pourrait vous en faire perdre la maîtrise.
SÉCURITÉ EN MATIÈRE D'ÉLECTRICITÉ
Ne pas utiliser abusivement le cordon d'alimentation. Ne jamais utiliser le cordon d'alimentation pour transporter l'outil. Tenir le cordon éloigné de la chaleur, de l'huile, des bords tranchants ou des pièces mobiles. Remplacer immédiatement tout cordon endommagé. Un cordon d'alimentation endommagé peut provoquer un incendie.
Un outil à piles intégrées ou fonctionnant sur un bloc-piles externe doit être rechargé uniquement au moyen du chargeur prévu pour les piles utilisées.
L'utilisation d'un chargeur qui convient à un type de bloc-piles risque de provoquer un incendie s'il est utilisé avec un autre type de bloc-piles.
Utiliser l'outil fonctionnant sur piles uniquement avec le bloc-piles conçu spéciale-
ment pour l'outil. L'utilisation de tout autre bloc-piles risque de causer un incendie.
SÉCURITÉ PERSONNELLE
Être vigilant, surveiller le travail effectué et faire preuve de jugement lorsqu'un outil électrique est utilisé. Ne pas utiliser d'outil en cas de fatigue ou de prise de drogue, d'alcool ou de médicaments. Un moment d'inattention, durant l'utilisation d'un outil élec-
trique, peut se solder par des blessures corporelles graves.
S'habiller de manière appropriée. Ne pas porter de vêtements amples ni de bijoux.
Attacher les cheveux longs. Garder les cheveux, les vêtements et les gants à l'écart des pièces mobiles. Les vêtements amples, bijoux ou cheveux longs pourraient
s'enchevêtrer dans les pièces mobiles. Se tenir éloigné des évents puisque ces derniers pourraient camoufler des pièces mobiles.
Attention de ne pas mettre l'outil en marche accidentellement. S'assurer que l'inter-
rupteur est verrouillé ou est à la position d'arrêt avant d'insérer le bloc-piles.
Transporter un outil alors que votre doigt repose sur l'interrupteur ou insérer le bloc-piles dans un outil alors que l'interrupteur est à la position de marche risque de provoquer un accident.
Retirer les clés de réglage ou les clés à ouverture fixe avant de mettre l'outil en marche. Une clé ou à molette ou une clé de réglage attachée à une partie pivotante peut causer des blessures corporelles.
Ne pas trop tendre les bras. Conserver son équilibre en tout temps. Un équilibre convenable vous permettra de maîtriser l'outil en situation inattendue.
Utiliser un équipement de sécurité. Toujours porter une protection oculaire. Selon les conditions, porter un masque anti-poussières, des chaussures antidérapantes, un casque de sécurité ou des protecteurs d'oreilles.
UTILISATION ET ENTRETIEN DE L'OUTIL
Utiliser des brides de fixation ou tout autre dispositif de fixation permettant de soutenir et de retenir la pièce sur une plate-forme stable. Tenir la pièce avec la main
ou contre son corps est instable et risque de provoquer une perte de maîtrise de l'outil.
Ne pas forcer l'outil. Utiliser le bon outil pour votre application. Le bon outil effectuera le travail de la bonne façon et en toute sécurité.
Ne pas utiliser l'outil si l'interrupteur ne fonctionne pas. Tout outil dont l'interrupteur ne fonctionne pas est dangereux et doit être réparé.
Débrancher le bloc-piles de l'outil ou régler l'interrupteur à la position de verrouil-
lage ou d'arrêt avant d'effectuer tout réglage, de changer d'accessoire ou de ranger
l'outil. Une telle mesure de sécurité préventive réduit le risque de mettre l'outil en marche
accidentellement.
Ranger les outils au repos hors de la portée des enfants et des personnes sans expérience. Les outils deviennent des appareils très dangereux dans des mains inexpéri­mentées.
Lorsque le bloc-piles n'est pas utilisé, le tenir éloigné des objets métalliques, notam-
ment : des trombones, de la monnaie, des clés, des clous, des vis ou tout autre petit objet métallique pouvant réaliser une connexion entre les deux bornes. Le court-
circuit des bornes du bloc-piles risque de provoquer des étincelles, des brûlures ou un incendie.
Prendre soin de vos outils. S'assurer que les outils de coupe sont aiguisés et propres. Bien entretenus, les outils de coupe affûtés risquent moins de coincer et sont plus faciles à maîtriser.
Vérifier si les pièces mobiles sont mal alignées ou coincées, si des pièces sont
brisées ou présentent toute autre condition susceptible de nuire au bon fonction­nement de l'outil. En cas de dommages, faire réparer l'outil avant de l'utiliser.
Beaucoup d'accidents sont causés par des outils mal entretenus.
N'utiliser que les accessoires conseillés par le fabricant pour le modèle de votre outil. Des accessoires qui conviennent à un outil peuvent devenir dangereux lorsqu'ils sont utilisés avec un autre outil.
RÉPARATION
La réparation de l'outil doit être exécutée uniquement par un personnel de réparation professionnel. Toute réparation ou tout entretien réalisé par un personnel non formé peut
causer un risque de blessures.
Pour réparer un outil, n'utiliser que des pièces de rechange identiques. Suivre les directives figurant à la section « Entretien » du mode d'emploi. L'utilisation de pièces non autorisées ou le fait de ne pas suivre les directives d'entretien, peut entraîner un risque de choc électrique ou de blessure corporelle.
Règles de sécurité spécifiques supplémentaires
Ne pas faire fonctionner cet outil durant de longues périodes. Les vibrations causées par le fonctionnement de cet outil peuvent provoquer des blessures permanentes aux doigts, aux mains et aux bras. Utiliser des gants pour amortir davantage les vibrations, prendre de fréquentes périodes de repos et limiter la durée d'utilisation.
En cas d'utilisation, ne pas tenir le boîtier de l'arbre articulé. Celui-ci n'est pas isolé et peut devenir électriquement chargé s'il entre en contact avec une source électrique. Tenir l'outil uniquement par le manche ou boîtier en plastique pour empêcher tout choc élec­trique.
S'assurer que les mains sont sèches lors de l'utilisation de l'outil.
Tenir les mains éloignées des pièces mobiles. Ne jamais placer les mains près de la tête du vibrateur.
Ne pas tenir la tête du vibrateur lors du démarrage ou du fonctionnement de l'outil. Il peut en résulter des blessures corporelles graves.
S'assurer que l'interrupteur est en position d'arrêt et débrancher le bloc-piles avant
de nettoyer la tête du vibrateur ou le boîtier de l'arbre articulé.
Utiliser des gants pour nettoyer la tête du vibrateur. Le béton est caustique et peut provoquer des blessures corporelles.
Garder les mains et les parties du corps éloignées de la zone immédiate de travail.
Ne pas trop tendre les bras. Conserver son équilibre en tout temps. Cela permet de mieux maîtriser l'outil dans les situations imprévues.
Utiliser les deux mains pour manipuler en toute sécurité cet outil (Fig. 8). Ne pas utiliser cet outil debout sur une échelle.
Cet outil est destiné uniquement à faire vibrer le béton. Tout autre utilisation de cet appareil peut provoquer de graves blessures corporelles.
L'outil actionné peut projeter des débris, et le regroupement de matières ou de pous- sière peut endommager les yeux de l'opérateur. L'opérateur et toute personne se trouvant dans la zone générale devraient porter des lunettes de sécurité avec des protecteurs latéraux attachés de façon permanente. Les lunettes de sécurité homologuées portent la marque « Z87.1 ». C'est la responsabilité de l'employeur de faire appliquer la règle du port d'un équipement de protection oculaire par l'opérateur de l'outil et toute personne se trouvant dans la zone immédiate de travail.
L'outil actionné peut projeter des débris, et le regroupement de matières ou de pous- sière peut endommager les yeux de l'opérateur. Pour minimiser le risque de projection de débris, ne faire fonctionner l'outil que lorsque la tête du vibrateur est entièrement submergée dans le béton mouillé, mélangé et coulé.
Ne pas utiliser l'outil dans une bétonnière. Il peut en résulter des blessures corporelles graves.
Débrancher le bloc-piles de l'outil avant chaque assemblage ou désassemblage,
tout entretien ou toute réparation, tout déplacement ou lorsque l'outil est sans surveillance.
Lors de l'assemblage ou du désassemblage du boîtier de l'arbre articulé du bloc d'alimentation, l'arbre articulé central interne peut agir comme un ressort. Séparer
lentement l'arbre articulé central de son boîtier, en veillant à porter une protection oculaire et des gants pour empêcher des blessures corporelles.
Ne pas modifier ni altérer le laser en aucun cas.
Ne pas utiliser d'outil en présence de grains, de poussière, de gaz ou d'émanations inflammables. L'outil peut produire une étincelle qui pourrait allumer les gaz et causer une explosion.
Ne jamais pointer l'outil sur soi ou sur des collègues en aucun cas. Pas de bouscu- lades ! Travailler en toute sécurité ! Traiter l'outil comme un outil de travail.
MISE EN GARDE : Porter un pare-main anti-bruit pendant l'utilisation. Dans certaines
conditions et selon la durée d'utilisation, le bruit causé par ce produit peut contribuer à une perte auditive.
MISE EN GARDE : Lorsque l'outil n'est pas utilisé, le placer sur le côté, sur une
surface stable, de manière à ne faire trébucher ou tomber personne. Certains outils
présentant un gros bloc-piles reposeront sur ce dernier, à la verticale, mais risque d'être facilement renversés.
AVERTISSEMENT : Le contact avec du béton mouillé (non durci), du mortier, du ciment ou
un mélange à base de ciment peut provoquer des irritations cutanées ou des brûlures chim­iques graves (troisième degré) ou endommager gravement les yeux. Porter des gants étanch­es, une chemise à manches longues, un pantalon et une protection oculaire appropriée au moment de travailler avec ces matériaux. Laver immédiatement le béton mouillé, le mortier, le ciment ou tout mélange à base de ciment de votre peau. Se laver immédiatement et abon­damment les yeux après tout contact. Obtenir des soins médicaux immédiats en cas d'irrita­tion persistante.
AVERTISSEMENT :
Certaines poussières produites par les activités de ponçage, de sciage, de meulage, de perçage et autres activités de construction peuvent contenir des produits chimiques pouvant causer le cancer, des anomalies congénitales ou d'autres problèmes liés aux fonctions reproductrices. Voici quelques exemples de ces produits chimiques :
• le plomb contenu dans les peintures à base de plomb;
• la silice cristalline de la brique, du ciment et d'autres produits de maçonnerie; et
• l'arséniate de cuivre et de chrome provenant du bois traité chimiquement. Les risques reliés à l'exposition à ces poussières varient selon la fréquence à laquelle l'utilisateur travaille avec ce type de matériaux. Afin de réduire votre exposition à ces produits chimiques : travailler dans un endroit bien ventilé et porter un équipement de sécurité approuvé comme un masque anti-poussières conçu spécialement pour filtrer les particules microscopiques.
Éviter le contact prolongé avec les poussières produites par les activités de ponçage,
sciage, meulage, perçage et autres activités de construction. Porter des vêtements de protection et laver les parties du corps exposées avec une solution d'eau et de savon.
Le fait de laisser la poussière pénétrer dans la bouche et les yeux ou de la laisser reposer sur la peau, peut promouvoir l'absorption de produits chimiques nocifs.
AVERTISSEMENT : L'utilisation de cet outil peut produire ou propulser des poussières qui
pourraient causer des problèmes respiratoires graves et permanents ou d'autres problèmes médicaux. Toujours porter un appareil respiratoire approuvé par la NIOSH/OSHA pour se protéger de la poussière. Diriger les particules loin du visage et du corps.
• L'étiquette apposée sur votre outil peut comprendre les symboles suivants. Les symboles
et leurs définitions sont indiqués ci-après :
V ..................volts A ................ampères
Hz ................hertz W ................watts
min ..............minutes ..............courant alternatif
............courant continu
n
o ..............vitesse à vide
................Construction de classe I ................borne de terre
....................(mis à la terre) ................symbole d'alerte à la sécurité
..................Construction de classe II …/min ........rotations ou alternance
....................(à double isolation) ....................par minute
BPM ............coups par minute
Directives de sécurité importantes pour les blocs-piles
Votre outil utilise un bloc-piles DEWALT de 18 V. Pour la commande d'un bloc-piles de rechange, s'assurer d'inclure le numéro de catalogue et la tension : Les blocs-piles à durée d'exécution prolongée procure une durée d'exécution supérieure à celle des blocs-piles standards. Consulter le tableau figurant à la fin du présent manuel pour connaître la compatibilité des chargeurs et des blocs-piles. REMARQUE : Votre outil sera compatible avec les blocs-piles standard ou à durée d'exécution prolongée. Cependant, s'assurer de sélectionner la tension appropriée. Les piles perdent lentement leur charge lorsqu'elles ne sont pas dans le chargeur. Il est donc préférable de maintenir votre bloc-piles dans le chargeur en tout temps. Le bloc-piles n'est pas complètement chargé à la sortie de la boîte pliante. Avant d'utiliser le bloc-piles et le chargeur, lire les directives de sécurité ci-après. Suivre les consignes de chargement décrites
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