Desa VSGF33NR User Manual

®
UNVENTED (VENT-FREE)
NATURAL GAS FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
VSGF33NR
Remote Ready
Fireplace System
Shown with optional
cabinet mantel,
accessories.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal in­jury, or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed
by a qualified installer, service agency, or the gas supplier.
WARNING: Improper installa­tion, adjustment, alteration, ser­vice, or maintenance can cause injury or property damage. Re­fer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be pro­vided. Refer to
bustion and Ventilation
tion on page 4 of this manual.
Air for Com-
sec-
This appliance may be installed in an aftermarket,* permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
Save this manual for future reference.
®
UNVENTED NATURAL GAS FIREPLACE
SAFETY INFORMATION
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. Improper use of this fireplace can cause seri­ous injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the fireplace may not be working properly. Get fresh air at once! Have fireplace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Natural Gas: Natural gas is odorless. An
odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.
WARNING: Any change to this heater or its controls can be dangerous.
WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
WARNING: Do not use a blower insert, heat exchanger insert, or other accessory not ap­proved for use with this fireplace.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.
Fireplace front and screen be­come very hot when running fire­place. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fire­place will remain hot for a time after shutdown. Allow surfaces to cool before touching.
Carefully supervise young chil­dren when they are in the room with fireplace. When using the hand-held remote accessory, keep selector switch in the OFF position to prevent children from turning on burners with remote.
You must operate this fireplace with the fireplace screen and hood in place. Make sure fire­place screen and hood are in place before running fireplace.
Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. If you smell gas
• shut off gas supply
• do not try to light any appliance
do not touch any electrical switch; do not use any phone in your building
• immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions
• if you cannot reach your gas supplier,
call the fire department
3. This fireplace shall not be installed in a bedroom or bathroom.
4. Do not use this fireplace as a wood­burning fireplace. Use only the logs provided with the fireplace.
5. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of fireplace.
6. This fireplace is designed to be smoke­less. If logs ever appear to smoke, turn off fireplace and call a qualified ser­vice person. eration, slight smoking could occur due to log curing and fireplace burning manufacturing residues.
7. T o prevent the creation of soot, follow the instructions in Cleaning and Main- tenance, page 17.
8. Before using furniture polish, wax, car­pet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white pow­der residue within burner box or on adjacent walls or furniture.
9. This fireplace needs fresh air ventila­tion to run properly . This fireplace has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the fireplace if not enough fresh air is available. See Air for Combus- tion and Ventilation, pages 4 through
6. If fireplace keeps shutting off, see Troubleshooting, pages 18 through 20.
10. Do not run fireplace
• where flammable liquids or vapors
are used or stored
• under dusty conditions
11. Do not use this fireplace to cook food or burn paper or other objects.
12. Do not use fireplace if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
13. Do not operate fireplace if any log is broken. Do not operate fireplace if a log is chipped (dime-sized or larger).
14. Turn fireplace off and let cool before servicing. Only a qualified service per­son should service and repair fireplace.
15. Operating fireplace above elevations of 4,500 feet could cause pilot outage.
Note:
During initial op-
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OWNER’S MANUAL
PRODUCT IDENTIFICATION
Middle Log
Front Log
Front Burner
Figure 1 - Log Base Assembly, Split Oak Set
Top Louver Assembly
Fireplace Hood
Firebox Support
W A
R M
E R
C O
T
O
E
L
M
E
P
R A U
T
O
O
N O F
F
Optional Remote Control
Crossover Log
Rear Log
Top Outer Casing
Rear Burner
LOCAL CODES
Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANS Z223.1, also known as NFPA 54*.
*Available from: American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
WARNING: Do not remove the metal data plates attached to the heater base assembly. The data plates contain important warranty information.
1. With utility knife, cut the carton all the way around above the staples on the bottom tray. Lift the carton off the heater. Remove packing. hood is located in the packing on the right hand side of the heater front. Lift the heater off the bottom tray.
2. Locate two screws above top corners of the fireplace screen. Remove and discard these screws. Lift fireplace screen up and pull out to remove.
3. Remove protective packaging applied to logs, log base assembly , and fireplace.
4. Remove fireplace hood from carton insert.
5. Check all items for any shipping dam­age. If damaged, promptly inform dealer where you bought fireplace.
Note:
The
Screen Assembly
Figure 2 - Fireplace
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3
Optional Blower Assembly (Not Included)
Bottom Louver Assembly
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®
UNVENTED NATURAL GAS FIREPLACE
PRODUCT FEATURES
OPERATION
This vent-free fireplace is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by both realistic flames and glow­ing embers. When used without the optional blower, the fireplace requires no electricity making it ideal for emergency backup heat.
SAFETY DEVICE
This fireplace has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff sys­tem. The ODS/pilot is a required feature for vent-free room heaters. The ODS system shuts off the fireplace if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This fireplace has a piezo ignitor. This sys­tem requires no matches, batteries, or other sources to light fireplace.
OPTIONAL REMOTE CONTROL ACCESSORY
There are four optional remote controls (not included) that can be purchased separately for this log heater:
• wall switch
• wall thermostat
• hand-held ON/OFF remote
• hand-held thermostat remote See Accessories, pages 22 and 23.
OPTIONAL BLOWER ASSEMBLY ACCESSORY
This fireplace accepts an optional blower assembly (not included). The GA3700TA Series blower operates thermostatically and features a variable speed control. The GA3700 Series operates manually and also features a variable speed control. The blower circulates heated air from the fireplace into the room. Use of blower is optional. See Accessories, pages 22 and 23.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ven­tilation air. Read the following in­structions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi­cient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper com­bustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code NFPA 54/ANS Z223.1, Sec­tion 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 4 through 6 will
help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and win­dows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is de­fined as construction where:
a. walls and ceilings exposed to the
outside atmosphere have a con­tinuous water vapor retarder with a rating of one perm (6 x 10 per pa-sec-m2) or less with open­ings gasketed or sealed
b. weather stripping has been
added on openable windows and doors
c. caulking or sealants are applied
to areas such as joints around window and door frames, be­tween sole plates and floors, be­tween wall-ceiling joints, be­tween wall panels, at penetra­tions for plumbing, electrical, and gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide ad­ditional fresh air. See
From Outdoors
If your home does not meet all of the three criteria above, proceed to
mining Fresh-Air Flow for Fireplace Location
and
, page 6
on page 5.
Ventilation Air
.
and
Deter-
-11
kg
Confined Space and Unconfined Space
The National Fuel Gas Code ANS Z223.1
defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggre­gate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are con­sidered a part of the unconfined space.
This heater shall not be installed in a con­fined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
* Adjoining rooms are communicating only if there are doorless passageways or ventila­tion grills between them.
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OWNER’S MANUAL
AIR FOR COMBUSTION AND VENTILATION
Continued
DETERMINING FRESH-AIR FLOW FOR FIREPLACE LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install fireplace plus any adjoining rooms with doorless passageways or ventilation grills
between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height = _________________cu. ft. (volume of space)
Example:
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
_________________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr the space can support)
Example:
3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free fireplace ___________________ Btu/Hr Gas water heater* ___________________ Btu/Hr Gas furnace ___________________ Btu/Hr Vented gas heater ___________________ Btu/Hr Gas fireplace logs ___________________ Btu/Hr Other gas appliances* + ___________________ Btu/Hr Total = ___________________ Btu/Hr * Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_____________ Btu/Hr (maximum the space can support) _____________ Btu/Hr (actual amount of Btu/Hr used)
Example:
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework work sheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoin-
ing room or add ventilation grills between rooms. See Ventilation Air from Inside Building, page 6.
B. Vent room directly to the outdoors. See Ventilation Air from Outdoors, page 6. C. Install a lower Btu/Hr fireplace, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
Space size 22 ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) = 3168 cu. ft. (volume of space)
3168 cu. ft. (volume of space) ÷ 50 cu. ft. = 63.3 or 63,300 (maximum Btu/Hr the space can support)
Example:
Gas water heater Vent-free fireplace + Total =
63,300 Btu/Hr (maximum the space can support)
73,000 Btu/Hr (actual amount of Btu/Hr used)
40,000 33,000 73,000
Btu/Hr Btu/Hr Btu/Hr
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the
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National Fuel Gas Code, ANS Z223.1, Section 5.3
5
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or applicable local codes.
Continued
®
UNVENTED NATURAL GAS FIREPLACE
AIR FOR COMBUSTION AND VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must pro­vide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 3). You can also remove door into adjoining room (see op­tion 3, Figure 3). Follow the National Fuel
Gas Code NFPA 54/ANS Z223.1, Section
5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
WARNING: Rework work­sheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two per­manent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the
National Fuel Gas Code NFPA 54/ANS Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventila-
tion grills or ducts.
IMPORTANT:
inlet or outlet air into attic if attic has a thermo­stat-controlled power vent. Heated air enter­ing the attic will activate the power vent.
Do not provide openings for
12"
Ventilation
Grills
Into Adjoining
Room,
Option 1
Figure 3 - Ventilation Air from Inside Building
Or
Remove Door into Adjoining
Room, Option
3
12"
Outlet Air
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilated Attic
Outlet Air
Inlet Air
Inlet Air
Figure 4 - Ventilation Air from Outdoors
Ventilated
Crawl Space
To Attic
To
Crawl
Space
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107171
INSTALLATION
WARNING: A qualified ser­vice person must install fireplace. Follow all local codes.
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your pri­mary heating system. Do not in­stall this heater as your primary heat source. If you have a central heating system, you may run systems circulating blower while using heater. This will help circu­late the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: Never install the fireplace
in a bedroom or bathroom
in a recreational vehicle
where curtains, furniture,
clothing, or other flammable objects are less than 42 inches from the front, top, or sides of the fireplace
in high traffic areas
in windy or drafty areas
OWNER’S MANUAL
Note:
Your fireplace is designed to be used in zero clearance installations. Wall or fram­ing material can be placed directly against any exterior surface on the rear, sides, or top of your fireplace, except where standoff spacers are integrally attached. If standoff spacers are attached to your fireplace, these spacers can be placed directly against wall or framing materials.
Use the dimensions shown for rough openings to create the easiest installation (see Built-In Fireplace Installation, pages 9 and 10).
IMPORTANT:
ture to the air. Although this is beneficial, installing fireplace in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Com- bustion and Ventilation, pages 4 through 6.
IMPORTANT:
level. If fireplace is not level, log set will not work properly.
CHECK GAS TYPE
Use only natural gas. If your gas supply is not natural gas, do not install fireplace. Call dealer where you bought fireplace for proper type fireplace.
Vent-free heaters add mois-
Make sure the fireplace is
ELECTRICAL HOOKUP
(Models GA3700 Series and GA3700T Series Blower Accessories, and GA3555 Internal Duplex Kit)
This fireplace accepts a blower assembly with an electrical cord. The electrical cord is five feet in length. You must locate fireplace within reach of a 120 volt grounded electri­cal outlet. If not, you must install an electri­cal outlet within reach of fireplace power cord. The GA3555 outlet accessory may be used for built-in applications with blower accessory installed.
INSTALLING HOOD
Install hood to rail already installed in fire­place as shown in Figure 5. Use 3 Phillips screws provided.
Rail
Hood
Screw
CAUTION: This fireplace cre­ates warm air currents. These cur­rents move heat to wall surfaces next to fireplace. Installing fire­place next to vinyl or cloth wall coverings or operating fireplace where impurities (such as to­bacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls.
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Figure 5 - Installing Hood
Continued
7
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UNVENTED NATURAL GAS FIREPLACE
INSTALLATION
Continued
ASSEMBLING AND ATTACHING OPTIONAL BRASS TRIM (Included with Mantel Accessory)
IMPORTANT:
in a wall, do not attach brass trim at this time. See Built-In Fireplace Installation, page 13.
Note:
The instructions below show assem-
bling and attaching brass trim to fireplace.
1. Remove packaging from three pieces of brass trim.
2. Locate four brass screws, two adjust­ing plates with set screws, and two shims in the hardware packet.
3. Align shim under adjusting plate as shown in Figure 6.
4. Slide one end of adjusting plate/shim in slot on mitered edge of top brass trim (see Figure 6).
5. Slide other end of adjusting plate/shim in slot on mitered edge of side brass trim (see Figure 6).
6. While firmly holding edges of brass trim together, tighten both set screws on the adjusting plate with slotted screwdriver.
7. Repeat steps 1 through 6 for other side.
8. Tighten trim hanging screws (#10 x
6.25 shoulder) into holes in cabinets. Place the assembled trim onto fireplace cabinet. Align hanging notches on trim with hanging screws on side of fire­place (see Figure 7). Push trim firmly into place, sliding hanging notches over hanging screws.
Side Brass Trim
Slot
Figure 6 - Assembling Brass Trim
If you are recessing the firebox
Set Screws
Adjusting Plate
Shim
Mitered Edge
Top Brass Trim
Slot
Trim Hanging Screws
Assembled
Figure 7 - Attaching Brass Trim to Fireplace
Hanging Notches on Trim
INSTALLATION CLEARANCES
WARNING: Maintain the mini­mum clearances. If you can, pro­vide greater clearances from floor, ceiling, and adjoining wall.
Carefully follow the instructions below. This will ensure safe installation.
Minimum Clearances For Side Combustible Material, Side Wall, and Ceiling
A. Clearances from the side of the fireplace
cabinet to any combustible material and wall should follow diagram in Figure 8.
Example:
shelf, etc. is made of combustible ma­terial and protrudes 3 1/2" from the wall. This combustible material must be 4" from the side of the fireplace opening (see Figure 8).
B. Clearances from the top of the fireplace
opening to the ceiling should not be less than 42 inches.
FIREBOX
*Minimum 16 inches from Side Wall
Figure 8 - Minimum Clearance for Combustible to Wall
The face of a mantel, book-
Example
.5 2
1 4 6 8 10 12 14 16
INCHES
121/ 101/
8 7 51/ 31/
3
1 7/8 7/16
*
4
2
3
/
4
4
2
/
4
CONVENTIONAL FIREPLACE INSTALLATION
Conventional installation of this fireplace involves installing fireplace along with the corner or cabinet mantel with hearth base accessories against a wall in your home (see Accessories, page 22 and 23). Follow the instructions below to install the fireplace in this manner.
Note:
The instructions below show installa­tion using the cabinet mantel and the G3000F/G3001U/G3004W/G3006F/ G3007U series hearth base accessories. The hearth base accessory shown is optional for this installation. You can install fireplace and cabinet/corner mantel directly on the floor. The corner mantel accessory cannot be installed with the G3000F/G3001U/ G3004W/G3006F/G3007U hearth base. The corner mantel can be paired with the G3008F/ G3009U/G3010F corner hearth base. If mounting fireplace and cabinet or corner mantel to the floor, an optional G3005 Slim Base kit may be installed.
1. Assemble cabinet mantel, hearth base,
and trim accessories. Assembly instruc­tions are included with each accessory .
2. When installing blower, install a prop-
erly grounded, 120 volt three-prong electrical outlet at fireplace location if an outlet is not there. If possible, lo­cate outlet so cabinet mantel will cover it when installed (see Figure 9).
3. Install gas piping to fireplace location.
This installation includes an approved flexible gas line (if allowed by local codes) after the equipment shutoff valve. The flexible gas line must be the last item installed on the gas piping. See
Installing Gas Piping to Fireplace Lo­cation, pages 10 and 11.
Electrical
Hearth Base
INCHES
Figure 9 - Placing Hearth Base Accessory Against Wall
Gas Line
Outlet
Gas Line Access Hole
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OWNER’S MANUAL
INSTALLATION
Continued
4. Place hearth base accessory against wall at installation location. Cut an ac­cess hole in hearth top to run gas line to fireplace (see Figure 9, page 8). Make sure to locate access hole so cabi­net mantel will cover it when installed.
Note:
You can secure base to floor us­ing wood screws. Countersink screw heads and putty over.
5. Route gas line through access hole in hearth base.
6. Center cabinet mantel on hearth base (see Figure 10). Make sure mantel is flush against wall.
7. Break off nailing flanges (see Figure
11) with hammer or pliers.
8. Place cardboard or other protective material on top of hearth base. Care­fully set fireplace on protective mate­rial, with back of fireplace inside man­tel opening.
9. If blower is installed, route blower elec­trical cord through access holes in ei­ther side of fireplace. may be moved if necessary. Plug elec­trical cord into electrical outlet.
Note:
Bushing
Cabinet Mantel
10. Carefully insert fireplace into cabinet mantel (Figure 12). Be careful not to scratch or damage hearth base, cabinet mantel, or any laminate trim on hearth base. Remove protective material from top of hearth base and from front of fireplace (if any).
Note:
You can se­cure fireplace to hearth or floor. Open lower louver. Locate screw holes in bottom of base. Tighten wood screws through these holes and into hearth or floor.
11. Attach gas line from fireplace gas regu­lator to gas supply. See Connecting Fire- place to Gas Supply, page 1 1.
12. Check all gas connections for leaks. See Checking Gas Connections, page 12.
Nailing Flanges
Figure 11 - Location of Nailing Flanges
BUILT-IN FIREPLACE INSTALLATION
Built-in installation of this fireplace involves installing fireplace into a framed-in enclo­sure. This makes the front of fireplace flush with wall. If installing a mantel above the fireplace, but you must follow the clear­ances shown in Figure 16, page 10 . Follow the instructions below to install the fireplace in this manner.
Actual Framing Height 32 Front Width 34 Depth 16
1. Frame in rough opening. Use dimen­sions shown in Figure 13 for the rough opening.
If installing in a corner, use dimen­sions shown in Figure 14, page 10 for the rough opening. The height is 33" which is the same as the wall opening above.
2. If using blower, install and properly ground GA3555, three-prong 120 volt electrical outlet, in fireplace. Follow instructions included in kit.
3. Install gas piping into fireplace loca­tion. This installation includes an ap­proved flexible gas line (if allowed by local codes) after the equipment shutoff valve. The flexible gas line must be the last item installed on the gas piping. See
Installing Gas Piping to Fireplace Lo­cation, pages 10 and 11.
3
/8" 33"
5
/16" 35 1/2"
11
/16" 17 3/4"
Figure 10 - Installing Cabinet Mantel
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Figure 12 - Inserting Fireplace Into Cabinet Mantel
9
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17 3/4"
33"
35 1/2"
Figure 13 - Rough Opening for Installing in Wall
Continued
®
UNVENTED NATURAL GAS FIREPLACE
INSTALLATION
Continued
4. Carefully set fireplace in front of rough opening with back of fireplace inside wall opening.
5. Carefully insert fireplace into rough opening.
6. Attach flexible gas line to gas supply. See Connecting Fireplace to Gas Sup- ply, page 11.
7. Attach fireplace to wall studs using nails or wood screws through holes in nailing flange (see Figure 15).
8. Check all gas connections for leaks. See Checking Gas Connections, page 12.
9. Plug electrical cord into electrical out­let installed in step 2, page 9.
10. Install brass trim after final finishing and/or painting of wall (see Figure 7, page 8).
39 3/8"
27 7/8"
35 1/2"
55 5/8"
Figure 14 - Rough Opening for Installing in Corner
Mantel Clearances for Built-In Installation
If placing mantel above built-in fireplace, you must meet minimum clearance between mantel shelf and top of fireplace opening.
If your installation does not meet the below minimum clearances, you must:
• raise the mantel to an acceptable height, OR
• remove the mantel.
Mantel
13"
16"
Shelf
19"
21"
Note:
All Vertical measurements are from top of fireplace opening to bottom of mantel shelf.
Figure 16 - Minimum Mantel Clearances for Built-In Installation
10" 8" 6" 2
1
/2
"
INSTALLING GAS PIPING TO FIREPLACE LOCATION
WARNING: This appliance re­quires a 1/2" NPT (National Pipe Thread) inlet connection to the pressure regulator.
WARNING: A qualified ser­vice person must connect fire­place to gas supply. Follow all local codes.
Installation Items Needed
Before installing fireplace, make sure you have the items listed below.
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench * A CSA/AGA. design-certified equipment
shutoff valve with 1/8" NPT tap is an accept­able alternative to test gauge connection. Pur­chase the optional CSA/AGA. design-certi­fied equipment shutoff valve from your dealer. See Accessories, pages 22 and 23.
Nails or Wood Screws
Nailing Flanges
Figure 15 - Attaching Fireplace to Wall Studs
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10
WARNING: Never connect fireplace to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
CAUTION: Use only new, black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to fireplace. If pipe is too small, undue loss of pressure will occur.
107171
OWNER’S MANUAL
INSTALLATION
Continued
Installation must include an equipment shutoff valve, and a plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from fireplace (see Figure 17).
IMPORTANT:
valve in an accessible location. The equip­ment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces.
Apply pipe joint sealant lightly to male pipe threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged fireplace valves. Never use thread sealant on flare threads.
CAUTION: Use pipe joint seal­ant that is resistant to liquid pe­troleum (LP) gas.
Approved Flexible Gas Line
3" Minimum
Pipe Nipple Cap Tee Joint
Figure 17 - Gas Connection
* Purchase the optional CSA/AGA design­certified equipment shutoff valve from your dealer. See Accessories, pages 22 and 23
Install equipment shutoff
CSA/AGA Design­Certified Equipment Shutoff Valve With 1/8" NPT Tap*
From Gas
Meter
(5" W.C. to
10.5" W.C. Pressure)
Sediment Trap
We recommend that you install a sediment trap in supply line as shown in Figure 17. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and fireplace. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps mois­ture and contaminants. This keeps them from going into fireplace gas controls. If sediment trap is not installed or is installed wrong, fireplace may not run properly.
CONNECTING FIREPLACE TO GAS SUPPLY
Installation Items Needed
• 5/16" hex socket wrench or nut-driver
• Phillips screwdriver
• sealant (resistant to propane/LP gas, not provided)
1. Remove fireplace screen. Remove two
screws that hold fireplace screen in place for shipping. These screws are located near top of screen. Discard screws. Lift fireplace screen up and pull out to remove.
2. Remove screws that attach log base
assembly to fireplace (see Figure 18). Carefully lift up log base assembly and remove from fireplace (see Figure 18).
Note:
If adding the G8000 series brick liner accessory, install it now. Follow instruc­tions in G8000 accessory kit.
CAUTION: Do not pick up log
base assembly by burners. This could damage burners. Only handle base by grates.
3. Route gas line (provided by installer)
from equipment shutoff through one of the access holes.
NOTICE: Most building codes do not permit concealed gas con­nections. A flexible gas line is provided to allow accessibility from the fireplace (see Figure 19). The flexible gas supply line con­nection to the equipment shutoff valve should be accessible.
4. Attach flexible gas line to gas supply (see Figure 19). Check connection of flexible gas line attached to gas regu­lator of fireplace (see Figure 19).
5. Check all gas connections for leaks. See Checking Gas Connections, page 12.
6. Replace log base assembly back into fireplace. Feed flexible gas line into fire­place base area while replacing log base assembly. Make sure the entire flexible gas line is in fireplace base area. Reat­tach log base assembly to fireplace with screws removed in step 2.
Figure 18 - Removing Log Base Assembly From Fireplace
To Fireplace Gas Regulator
Figure 19 - Attaching Flexible Gas Lines Together
Flexible Gas Line from Equipment Shutoff Valve
Equipment Shutoff Valve Provided by Installer
To Gas Meter
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11
Continued
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ON
POSITION
OFF
POSITION
UNVENTED NATURAL GAS FIREPLACE
INSTALLATION
Continued
CHECKING GAS CONNECTIONS
WARNING: Test all gas pip­ing and connections for leaks after installing or servicing. Cor­rect all leaks at once.
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
Pressure Testing Gas Supply Piping System
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1.
Disconnect fireplace with its main gas valve (control valve) and equipment shutoff valve from gas supply piping sys­tem. Pressures in excess of 1/2 psig will damage fireplace gas regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was con­nected.
3.
Pressurize supply piping system by either using compressed air or opening main gas valve located on or near gas meter
4. Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles form­ing show a leak.
5. Correct all leaks at once.
6. Reconnect fireplace and equipment shutoff valve to gas supply. Check re­connected fittings for leaks.
.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig­ure 20).
2. Pressurize supply piping system by either using compressed air or opening main gas valve located on or near gas meter.
3. Check all joints from gas meter to equip­ment shutoff valve (see Figure 21). Ap­ply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Open
Equipment Shutoff Valve
Closed
Figure 20 - Equipment Shutoff Valve
Gas Control Valve
Figure 21 - Checking Gas Joints
Pressure Testing Fireplace Gas Connections
1. Open equipment shutoff valve (see Fig­ure 20).
2. Open main gas valve located on or near gas meter.
3. Make sure control knob of fireplace is in the OFF position.
4. Check all joints from equipment shutoff valve to gas control valve (see Figure
21). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light fireplace (see Operating Fire- place, pages 14 through 16). Check all other internal joints for leaks.
7. Turn off fireplace (see To Turn Off Gas to Appliance, page 15).
Equipment Shutoff Valve
Gas Meter
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12
107171
OWNER’S MANUAL
INSTALLATION
Continued
INSTALLING LOGS
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury.
CAUTION: Do not remove the metal data plates attached to the heater base assembly. The data plates contain important warranty information.
Each log is marked with a number. These numbers will help you identify the log when installing. It is very important to install these logs exactly as instructed. Do not modify logs. Only use logs supplied with heater.
1. Place front log (#1) on top of the grate. Make sure the notches in the bottom of the log fit over the grate prongs (see Figure 22). Push back of log flush with metal grate bar.
2. Rest middle log (#2) behind metal posts on front burner. Make sure the grooves in the bottom of the log fit over the grate. Bring the log forward next to the metal posts (see Figure 23).
3. Slide the grooves in the back of the rear log (#3) against the rear grate prongs. Make sure the peg on the log is on top (see Figure 24).
4. Place the crossover log (#4) on the rear log and the middle log. Make sure the peg on the rear log is in the hole in the bottom of the crossover log. The cross­over log should fit in the cutout of the middle log (see Figure 25).
5. Install fireplace screen by slipping notches of fireplace screen over screws on front of fireplace (see Figure 26).
Front Log (#1)
Notch
Grate Prongs
Metal Grate Bar
Figure 22 - Installing Front Log (#1)
Middle Log (#2)
Groove
Metal Post
Groove
Metal Post
Figure 23 - Installing Middle Log (#2)
Groove in Back of Log
Grate Prong
Rear Burner
Peg
Grate
Rear Log (#3)
Groove in Back of Log
Grate Prong
Crossover Log (#4)
Cutout
Figure 25 - Installing Crossover Log (#5)
Notches
Screws for Mounting Screen
Figure 26 - Installing Fireplace Screen
Hole
Peg
WARNING: You must operate this fireplace with the fireplace screen in place. Make sure fire­place screen is in place before running fireplace.
107171
Figure 24 - Installing Rear Log (#3)
13
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UNVENTED NATURAL GAS FIREPLACE
OPERATING FIREPLACE
FOR YOUR SAFETY
READ BEFORE
LIGHTING
WARNING: If you do not fol­low these instructions exactly, a fire or explosion may result caus­ing property damage, personal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pilot, follow these instructions exactly .
B. BEFORE LIGHTING smell all
around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fire department.
C. Use only your hand to push in or turn
the gas control knob. Ne ver use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician or gas supplier. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been un­der water.
LIGHTING
INSTRUCTIONS
WARNING: You must operate this heater with the fireplace screen in place. Make sure fire­place screen is in place before running heater.
NOTICE: During initial operation of new heater, burning logs will give off a paper-burning smell. Open damper or window to vent smell. This will only last a few hours.
1. STOP! Read the safety information, column 1.
2. Make sure equipment shutoff valve is fully open.
3. Set selector switch to OFF position.
WARNING: Burners will come on automatically within one minute when the selector switch is in the ON position after the pilot is lit.
4. Press in and turn control knob clock­wise to the OFF position.
5. Wait f ive (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety in­formation. If you don’t smell gas, go to the next step.
6. Press in and turn control knob coun­terclockwise to the PILOT position. Press in control knob for five (5) seconds (see Figure 27).
Ignitor Button
Note:
You may be running this heater for the first time after hook­ing up to gas supply. If so, the con­trol knob may need to be pressed in for 30 seconds or more. This will al­low air to bleed from the gas system.
7. With control knob pressed in, press and release ignitor button. This will light pilot. The pilot is attached to the front burner. If needed, keep press­ing ignitor button until pilot lights.
Note:
If pilot does not stay lit, con­tact a qualified service person or gas supplier for repairs. Until repair s are made, light pilot with match. T o light pilot with match, see Manual Light- ing Procedure on page 15.
8. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
• If control knob does not pop out when
released, contact a qualified service person or gas supplier for repairs.
Note:
If pilot goes out, repeat steps
4 through 8.
9. Slightly push in and turn control knob counterclockwise to the ON position.
10. W ait one minute and switch selector switch to the ON position to light burners.
11. Set flame adjustment knob to any level between HI and LO.
CAUTION: Do not try to adjust heating levels by using the equip­ment shutoff valve.
Flame Adjustment Knob
Figure 27 - Control Knob and Ignitor Button Location (Shown as Supplied, No Control Options)
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AUTO OFF ON
Selector Switch
14
P
F
F
O
Control Knob
O
T
O
L
I
O
N
L
H
I
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OPERATING FIREPLACE
Continued
WARNING: Make sure the se­lector switch is in the OFF position when you are away from home for long periods of time. Heater will come on automatically with selec­tor switch in the ON position.
Pilot Burner
Figure 28 - Pilot
TO TURN OFF GAS
TO APPLIANCE
Shutting Off Heater
1. T urn control knob clockwise to the OFF position.
2a. Set selector switch in the OFF position. 2b. If Using Optional Hand-Held Remote:
Set selector switch in the OFF position to keep from draining battery.
Shutting Off Burners Only (pilot stays lit)
You may shut off the burners and keep the pilot lit by doing one of the following:
• Turn control knob clockwise
to the PILOT position.
• Use remote control manual OFF button.
• Set selector switch in the OFF position.
MANUAL LIGHTING
PROCEDURE
1. Follow steps 1 through 6 under Light­ing Instructions, page 14.
2. Depress control knob and light pilot with match.
3. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob. Now follow steps 9 through 11, page 14.
Ignitor Electrode
OWNER’S MANUAL
Note:
OPTIONAL REMOTE
OPERATION
Note:
All remote control accessories must be purchased separately (see Accessories, pages 22 and 23). Follow instructions in­cluded with the remote control.
Thermostat Control Operation
(Optional GHRCT Series Only) The ther­mostat control setting on the remote con­trol unit can be set to any comfort level between WARMER and COOLER. The burners will turn on and off automati­cally to maintain the comfort level you select. The ideal comfort setting will vary by household depending upon the amount of space to be heated, the output of the central heating system, etc.
For wall thermostat operation, follow in­struction supplied with thermostat acces­sory GWMT1. For wall switch operation follow instructions supplied with GWMS2.
NOTICE: You must light the pilot before using the hand-held re­mote control unit. See
Instructions
on page 14.
Lighting
1. After lighting, let pilot flame burn for
about one minute. Turn control knob to ON position. Adjust flame adjust­ment knob anywhere between HI and LO. Slide the selector switch to the REMOTE position (see Figure 29).
Flame Adjustment Knob
ON OFF REMOTE
Selector Switch in Remote Position (Optional Remote Control)
Figure 29 - Setting the Selector Switch, Control Knob, and Flame Adjustment Knob for Remote Operation
GHRC Series Operation:
2a. Press the ON/OFF button to tur n the
GHRCT Series Operation:
2b. Press the AUTO/ON/OFF button on
N O
O
F
T
F
O
L
I
P
Control Knob in On Position
The bur ners may light if hand­held remote ON button was on when selector switch was last turned off. Y ou can now tur n the burners on and off with the hand-held remote con­trol unit.
IMPORTANT
: Do not leave the selec­tor switch in the REMOTE position when the pilot is not lit. This will drain the battery .
IMPORTANT:
Be sure to press the ON/OFF buttons on the hand-held remote control unit for up to 3 sec­onds to assure proper operation.
burner on and off. When turning burner off, the pilot will remain lit.
the hand-held remote control (see Figure 30, page 16). The lights to the left of the button will show AUTO, ON, or OFF.
• In the ON mode, the burners will
ignite. The heater is in manual mode when ON is lit.
O
L
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15
Continued
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UNVENTED NATURAL GAS FIREPLACE
OPERATING FIREPLACE
Continued
• In the AUTO mode, the thermostat in the hand-held remote unit con­trols the room temperatur e. To i n­crease the room temperature, pr ess the top arrow of the TEMP b utton. To lower the room temperature, press the bottom arrow of the TEMP button. At higher settings the heater will run longer.
IMPORTANT:
has been specially engineered to take an air temperature sample ev­ery minute in the auto mode. It will not respond immediately to the temperature setting being turned up or down.
IMPORTANT:
mote control unit must be near the heater. Do not keep the hand-held remote control unit too close to the heater. The thermostat on the hand-held remote control unit will heat up too quickly and turn the heater off.
3. To turn the burner off, press the AUTO/ON /OFF button until OFF lights. The pilot will remain lit.
IMPORTANT:
manually turn the control knob on the heater to the OFF position.
This remote contr ol
The hand-held re-
To turn the pilot off,
OPTIONAL BLOWER
OPERATION
WARNING: This fireplace has a three-prong, grounded electri­cal plug. This plug helps protect you against electrical shock. Only connect plug to a properly grounded, three-prong recep­tacle. Do not cut or remove the grounding prong from this plug.
Locate the blower switch by opening lower louver on fireplace. Blower switch is lo­cated at lower left inside louver door.
The GA3700TA thermostat-controlled blower has a variable speed control with an ON/OFF switch. The blower will start when the thermostat senses a sufficient increase in firebox temperature. The GA3700 variable speed blower also has an ON/OFF switch built into the variable speed control.
Note for GA3700TA Only:
using GA3700TA blower, your fireplace and blower will not turn on and off at the same time. The fireplace may run for several minutes before the blower turns on. After the heater modulates to the pilot position, the blower will continue to run. The blower will shut off after the firebox temperature decreases.
Note:
It is safe to operate fireplace with
blower turned off. However, the blower helps distribute heated air from the fireplace.
Follow installation instructions included with the blower accessory.
If you are
INSPECTING BURNERS
Check pilot flame pattern and burner flame patterns often.
PILOT FLAME PATTERN
Figure 31 shows a correct pilot flame pat­tern. Figure 32 shows an incorrect pilot flame pattern. The incorrect pilot flame is not properly heating the thermocouple. When the thermocouple cools, the heater will shut down.
If pilot flame pattern is incorrect, as shown in Figure 32
• turn heater off (see To Turn Off Gas to Appliance, page 15)
see Troubleshooting, pages 18 through 20
Pilot Burner
Thermocouple
Figure 31 - Correct Pilot Flame Pattern
Pilot Burner
Thermocouple
Increases Room
Shows Temperature Setting
The Log Heater will Automatically Cycle between Pilot and the Heat Setting that has been Selected
Figure 30 - Thermostat Hand-Held Remote Control Unit Selections (GHRCT Series Only)
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Temperature in AUTO Mode
Decreases Room Temperature in AUTO Mode
Turns Burners On or Off and Allows You to Choose the Auto Setting
16
Figure 32 - Incorrect Pilot Flame Pattern
MAIN BURNER
Periodically inspect all burner flame holes with the heater running. All slotted burner flame holes should be open with yellow flame present. All round burner flame holes should be open with a small blue flame present. Some burner flame holes may be­come blocked by debris or rust, with no flame present. If so, turn off heater and let cool. Either remove blockage or replace burner. Blocked burner flame holes may create soot.
107171
OWNER’S MANUAL
INSPECTING BURNERS
Continued
FRONT BURNER FLAME PATTERN
Figure 33 shows correct front burner flame pattern. Figure 34 shows incorrect front burner flame pattern. The incorrect burner flame pattern shows yellow tipping at top of blue flame.
WARNING: If front burner flame pattern shows yellow tip­ping, your fireplace could pro­duce increased levels of carbon monoxide. Follow instructions at bottom of this page. Yellow flame on rear burner is normal.
Figure 33 - Correct Front Burner Flame Pattern
Yellow Tipping At Top of Blue Flame
Figure 34 - Incorrect Front Burner Flame Pattern
NOTICE: Do not mistake orange flames with yellow tipping. Dirt or other fine particles are burned by fireplace, causing brief patches of orange flame.
If front burner flame pattern is incorrect, as shown in Figure 34
• turn fireplace off (see T o T urn Off Gas to Appliance, page 15)
• see Troubleshooting, pages 18 through 20
CLEANING AND MAINTENANCE
WARNING: Turn off fireplace
and let cool before cleaning.
CAUTION: You must keep control areas, burners, and circu­lating air passageways of fireplace clean. Inspect these areas of fire­place before each use. Have fire­place inspected yearly by a quali­fied service person. Fireplace may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
CLEANING BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a clean burning flame. Keep these holes clear of dust, dirt, lint, and cat hair. Clean these air inlet holes prior to each heating season. Blocked air holes will cre­ate soot. We recommend that you clean the unit every three months during operation and have heater inspected yearly by a quali­fied service person.
We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store, or home center may carry compressed air in a can. You can use a vacuum cleaner in the blow position. If using compressed air in a can, please follow the directions on the can. If you don't follow directions on the can, you could damage the pilot assembly.
1. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes.
2. Inspect burner, pilot, and primary air inlet holes on injector holder for dust and dirt (see Figure 35).
3. Blow air through the ports/slots and holes in the burner.
4. Check the injector holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint, or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the injector holder.
6. In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4.
Clean the pilot assembly also. A yellow tip on the pilot flame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about two inches from where the pilot flame comes out of the pilot assembly (see Figure 36). With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.
Injector Holder
Ports/Slots
Burner Tube
Primary Air Inlet Holes
Figure 35 - Injector Holder On Outlet Burner Tube
Ports/Slots
Burner Tube
Pilot Assembly
Pilot Air Inlet Hole
Figure 36 - Pilot Inlet Air Hole
LOGS
• If you remove logs for cleaning, refer to
Installing Logs, page 13, to properly re­place logs.
• Replace log(s) if broken or chipped
(dime-sized or larger).
107171
17
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®
UNVENTED NATURAL GAS FIREPLACE
TROUBLESHOOTING
Note:
For additional help, visit DESA
International’s technical service web site at www.desatech.com.
Note:
All troubleshooting items are listed in
order of operation.
OBSERVED PROBLEM
When ignitor button is pressed, there is no spark at ODS/pilot
When ignitor button is pressed, there is spark at ODS/pilot but no ignition
WARNING: Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater.
POSSIBLE CAUSE
1. Ignitor electrode not connected to igni­tor cable
2. Ignitor cable pinched or wet
3. Piezo ignitor nut is loose
4. Broken ignitor cable
5. Bad piezo ignitor
6. Ignitor electrode broken
7. Ignitor electrode positioned wrong
1. Gas supply turned off or equipment shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in while in PILOT position
4. Air in gas lines when installed
5. ODS/pilot is clogged
6. Gas regulator setting is not correct
CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/ pilot unit.
REMEDY
1. Reconnect ignitor cable
2. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry
3. Tighten nut holding piezo ignitor to base panel of log set. Nut is located behind base panel
4. Replace ignitor cable
5. Replace piezo ignitor
6. Replace piezo ignitor
7. Replace piezo ignitor
1. Turn on gas supply or open equipment shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while in PILOT position
4. Continue holding down control knob. Repeat igniting operation until air is removed
5. Clean ODS/pilot (see Cleaning and Maintenance, page 17) or replace ODS/ pilot assembly
6. Replace gas control
ODS/pilot lights but flame goes out when control knob is released
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1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Equipment shutoff valve not fully open
4. Pilot flame not touching thermocouple,
5. Thermocouple connection loose at con-
6. Thermocouple damaged
7. Control valve damaged
which allows thermocouple to cool, causing pilot flame to go out. This prob­lem could be caused by one or both of the following: A) Low gas pressure B)
Dirty or partially clogged ODS/pilot
trol valve
www.desatech.com
18
1. Press in control knob fully
2. After ODS/pilot lights, keep control knob pressed in 30 seconds
3. Fully open equipment shutoff valve
4. A) Contact local natural gas company
B) Clean ODS/pilot (see Cleaning and Maintenance, page 17) or replace ODS/ pilot assembly
5. Hand tighten until snug, then tighten 1/4 turn more
6. Replace thermocouple
7. Replace control valve
107171
TROUBLESHOOTING
Continued
OWNER’S MANUAL
OBSERVED PROBLEM
Burner does not light after ODS/pilot is lit
Delayed ignition burner
Burner backfiring during combustion
Slight smoke or odor during initial operation
POSSIBLE CAUSE
1. Burner orifice clogged
2. Inlet gas pressure is too low
3. Burner orifice diameter is too small
4. Thermopile leads disconnected or im­properly connected
5. Burners will not come on in remote position
1. Manifold pressure is too low
2. Burner orifice clogged
3. Mislocated cross-over tube
1. Burner orifice is clogged or damaged
2. Damaged burner
3. Gas regulator defective
1. Not enough air
2. Gas regulator defective
3. Residues from manufacturing processes and logs curing
REMEDY
1. Clean burner (see Cleaning and Mainte­nance, page 17) or replace burner orifice
2. Contact local natural gas company
3. Replace burner orifice
4. Reconnect leads (see Wiring Diagram, page 21)
5. Replace battery in transmitter and receiver
1. Contact local natural gas company
2. Clean burner (see Cleaning and Mainte- nance, page 17) or replace burner orifice
3. Contact qualified service person
1. Clean burner (see Cleaning and Mainte- nance, page 17) or replace burner orifice
2. Replace damaged burner
3. Replace gas control
1. Check burner for dirt and debris. If found, clean burner (see Cleaning and Maintenance, page 17)
2. Replace gas control
3. Problem will stop after a few hours of operation
Moisture/condensation noticed on windows
Heater produces a whistling noise when burner is lit
White powder residue forming within burner box or on adjacent walls or furniture
Remote does not function (GHRC series and GHRCT series only)
Yellow flame in front burner during burner combustion
1. Not enough combustion/ventilation air
1. Turning control knob to HI position when burner is cold
2. Air in gas line
3. Air passageways on heater blocked
4. Dirty or partially clogged burner orifice
1. When heated, vapors from furniture pol­ish, wax, carpet cleaners, etc. turn into white powder residue
1. Battery is not installed. Battery power is low
1. Not enough air
2. Gas regulator defective
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1. Refer to Air for Combustion and Venti­lation requirements (page 4)
1. Turn control knob to LO position and let warm up for a minute
2. Operate burner until air is removed from line. Have gas line checked by local natural gas company
3. Observe minimum installation clear­ances (see pages 8 through 10)
4. Clean burner (see Cleaning and Mainte- nance, page 17) or replace burner orifice
1. Turn heater off when using furniture pol­ish, wax, cleaners, or similar products
1. Replace 9-volt batteries in receiver and remote control
1. Check burner(s) for dirt and debris. If found, clean burner(s) (see Cleaning and Maintenance, page 17)
2. Replace gas regulator
Continued
107171
19
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UNVENTED NATURAL GAS FIREPLACE
TROUBLESHOOTING
Continued
WARNING: If you smell gas
Shut off gas supply.
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your
building.
Immediately call your gas supplier from a neighbors phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier, call the fire department.
IMPORTANT:
supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.
Operating fireplace where impurities in air exist may create odors. Cleaning
OBSERVED PROBLEM
Fireplace produces a clicking/ticking noise just after burners are lit or shut off
Fireplace produces unwanted odors
Fireplace shuts off in use (ODS operates)
Gas odor even when control knob is in OFF position
POSSIBLE CAUSE
1. Metal expanding while heating or con­tracting while cooling
1. Fireplace burning vapors from paint, hair spray, glues, cleaners, chemicals, new carpet, etc. (see above)
2. Gas leak. See Warning statement
above
1. Not enough fresh air is available
2. Low line pressure
3. ODS/pilot is partially clogged
1. Gas leak. See Warning statement
above
2. Control valve defective
IMPORTANT
statement
REMEDY
1. This is common with most fireplaces. If noise is excessive, contact qualified ser­vice person
1. Open window and ventilate room. Stop using odor causing products while fire­place is running
2. Locate and correct all leaks (see Check- ing Gas Connections, page 12)
1. Open window and/or door for ventilation
2. Contact local natural gas company
3. Clean ODS/pilot (see Cleaning and Maintenance, page 17)
1. Locate and correct all leaks (see Check- ing Gas Connections, page 12)
2. Replace control valve
Gas odor during combustion
Dark residue on logs or inside of fireplace
Note:
After removing all causes of residue deposits, completely clean fireplace and ap­pliance of all residue before reusing appliance.
For more information, visit www.desatech.com
1. Foreign matter between control valve
2. Gas leak. See Warning statement
1. Improper log placement
2. Drafts or other air currents affecting
3. Air holes at burner inlet blocked
4. Burner flame holes blocked
and burner
above
flame pattern
www.desatech.com
20
1. Take apart gas tubing and remove for­eign matter
2. Locate and correct all leaks (see Check- ing Gas Connections, page 12)
1. Properly locate logs (see Installing Logs, page 13)
2. Eliminate source of drafts around heater
3. Clean out air holes at burner inlet. Peri­odically repeat as needed
4. Remove blockage or replace burner
107171
OWNER’S MANUAL
WIRING DIAGRAM
Note
: For proper operation of optional ac­cessories, the wires from the switch to the control must be connected exactly as shown.
AUTO
O
F
F
O
N
SPECIFICATIONS
VSGF33NR Remote Ready
Btu (Variable) 20,000/33,000 Type Gas Natural Gas Only Ignition Piezo Pressure Manifold 3.5" W.C. Inlet Gas Pressure (in. of water)
Maximum 10.5"
Minimum* 5" Shipping Weight 122 lbs. * For input adjustment
Thermopile
REPLACEMENT PARTS
Note:
Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA International’s Techni­cal Service Department at 1-800-323-5190. When calling DESA International, have ready
• your name and address
• model and serial numbers of your fireplace
• how fireplace was malfunctioning
• type of gas used (propane/LP or natural
gas)
• purchase date Usually, we will ask you to return the defec-
tive part to the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA International’s Parts Department at 1-800-972-7879 for referral information. When calling DESA Interna­tional, have ready
• model number of your fireplace
• the replacement part number
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• heater will not produce specified heat
When Gas Quality Is Bad
• pilot will not stay lit
• burners will produce flames and soot
• heater will backfire when lit You may feel your gas pressure is too low
or gas quality is bad. If so, contact your local natural gas supplier.
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21
TECHNICAL SERVICE
You may have further questions about in­stallation, operation, or troubleshooting.
If so, contact DESA International’s Techni­cal Service Department at 1-800-DESA LOG (1-800-337-2564).
You can also visit DESA International’s technical services web site at
www.desatech.com.
For more information, visit www.desatech.com
®
UNVENTED NATURAL GAS FIREPLACE
ACCESSORIES
Purchase these fireplace accessories from your local dealer. If they can not supply these accessories, call DESA International’s Sales Department at 1-800-432-2382 for information. You can also write to the ad­dress listed on the back page of this manual.
FIREBOX BRICK LINER G8000 SERIES
(Not Shown)
Ceramic fiber firebox liner adds the look of real brick.
BRASS TRIM ACCESSORY GA6090
(Not Shown)
Included with accessory mantels
DUPLEX OUTLET KIT GA3555
(Not Shown)
For built-in installation
BLOWER ACCESSORIES
GA3700 & GA3700T SERIES
Manual variable control and automatic ther­mostat variable control. Blowers will increase air flow to maximize heat distribution.
W
A
R
M
E
R
C
O
T
O
E
L
M
E
P
R
A
U
T
O
O
N
O
F
F
WALL-MOUNT THERMOSTAT SWITCH - GWMT1
(Not Shown)
For all models. The desired comfort setting can be selected on the wall thermostat and the log heater will automatically cycle from pilot to the heat setting selected.
WALL-MOUNT ON/OFF SWITCH - GWMS2
(Not Shown)
For all models. Allows the gas log heater to be turned on and off with a wall switch.
EQUIPMENT SHUTOFF VALVE - GA5010
For all models. Equipment shutoff valve with 1/8" NPT tap. Fits 1/2" NPT pipe.
RECEIVER AND HAND-HELD THERMOSTAT REMOTE CON­TROL KIT - GHRCT SERIES
For all models. Allows the gas log heater to be operated in a manually or thermostati­cally-controlled mode. You can turn the gas log heater on and off without ever leaving the comfort of your easy chair.
RECEIVER AND HAND-HELD REMOTE CONTROL KIT GHRC SERIES
For all models. Allows the gas log heater to be turned on and off by using a hand-held remote control.
CABINET MANTEL
GM100F Series - Walnut Finished GM101U Series - Unfinished GM106F Series - Oak Finished with
Medium Stain GM107U Series - Unfinished GM102W Series - Off-White Paint
Shown with optional base and laminate hearth and mantel trim accessories.
Dimensions (WxHxD): 56 3/4" x 48" x 22 3/4"
For more information, visit www.desatech.com
22
107171
ACCESSORIES
Continued
HARDWOOD HEARTH BASE
G3000F Series- Walnut Finished G3001U Series - Unfinished G3006F Series - Oak Finished with Medium Stain G3006U Series - Unfinished Oak G3004W Series - Off-White Paint
The hearth base can be used with the cabinet mantels to create a handsome riser for the fireplace (cannot be used with corner mantel).
Dimensions (WxHxD): 58" x 6 1/2" x 28 9/16"
OWNER’S MANUAL
CORNER MANTEL
GM200F Series - Walnut Finished GM201U Series - Unfinished GM202F Series - Oak Finished
Shown with optional laminate mantel trim accessory.
Dimensions (WxHxD): 60 7/8" x 48 3/4" x 34 5/8"
Mantel Trim
Hearth Base Trim
SLIM HEARTH BASE
(Not Shown) G3005J Series - Jade Marble
Laminate G3005S Series - Sandstone
Marble Laminate G3005B Series - Black Onyx
Marble Laminate
The slim hearth base allows you to further customize your fireplace.
Dimensions (WxHxD): 41 7/8" x 5/8" x 10"
CORNER HEARTH BASE
G3008F Series - Walnut Finished G3009U Series - Unfinished G3010F Series - Oak Finished
The corner hearth base is designed for use with the corner mantels to create a hand­some riser for the fireplace.
Dimensions (WxHxD): 52 1/2" x 6" x 23 3/4"
LAMINATE TRIM FOR HEARTH OR MANTEL
G3002J Series - Jade Marble Laminate Mantel Trim
G3003J Series - Jade Marble Laminate Hearth Base Trim
G3002S Series - Sandstone Marble Laminate Mantel Trim
G3003S Series - Sandstone Marble Laminate Hearth Base Trim
G3002B Series - Black Onyx Marble Laminate Trim
G3003B Series - Black Onyx Marble Laminate Hearth Base Trim
Mantel trim for cabinet or corner mantel. Hearth base trim for hardwood hearth bases.
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23
For more information, visit www.desatech.com
®
UNVENTED NATURAL GAS FIREPLACE
ILLUSTRATED PARTS BREAKDOWN
LOG BASE ASSEMBLY VSGF33NR
1
5
11
4
2
18
9
7
10
7
3
6
26
7
12
8
15
25
5
13
19
5
28
27
5
29
5
12
14
20
22
23
16
21
24
17
22
30
For more information, visit www.desatech.com
24
107171
OWNER’S MANUAL
PARTS LIST
LOG BASE ASSEMBLY VSGF33NR
KEY NO. PART NUMBER DESCRIPTION QTY.
1 104388-02 Front Log (#1) 1 2 104390-02 Middle Log (#2) 1 3 104392-02 Rear Log (#3) 1 4 104394-02 Crossover Log (#4) 1 5 098304-01 Screw, #10 Phillips, Black 8 6 107485-02 O.D.S. Pilot (NG) 1 7 098249-01 Nut 4 8 101006-02 Pilot Bracket 1 9 101330-05 Front Burner Assembly 1 10 100999-05 Rear Burner Assembly 1 11 102257-08CJ Base Assembly 1 12 098271-06 Ignitor Cable 1 13 103410-01CK Firebox Bottom 1 14 102445-01 Piezo Ignitor 1 15 101004-08 Front Burner Injector 1 16 104241-02 Switch Bracket 1 17 103782-01 Valve Bracket 1 18 099387-12 Pilot Tube 1 19 102846-02 Burner Tube 1 20 097809-02 Adapter 1 21 M12461-26 10/32, Screw 4 22 098265-02 Elbow, Male 1 23 103781-01 Gas Valve Assembly 1 24 099998-01 Switch 1 25 101004-11 Rear Burner Injector 1 26 M11084-26 Hex Screw, #10 2 27 101628-03 Flex Hose 1 28 M11084-38 Screw 2 29 901056-01 3/8" Flare x 1/2" NPT 1 30 103284-03 Wiring Harness 1
This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 21 of this manual.
PARTS AVAILABLE NOT SHOWN
107171
100563-01 Warning Plate 1 103877-01 Lighting Instructions Plate 1 104354-01 Information Video 1
25
For more information, visit www.desatech.com
®
UNVENTED NATURAL GAS FIREPLACE
ILLUSTRATED PARTS BREAKDOWN
FIREPLACE VSGF33NR
14
7
17
9
12
16
15
5
6
16
4
8
11
11
16
11
1
2
3
16
16
For more information, visit www.desatech.com
16
7
18
16
13
26
10
10
107171
OWNER’S MANUAL
PARTS LIST
FIREPLACE VSGF33NR
This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 21 of this manual.
KEY NO. PART NUMBER DESCRIPTION QTY.
1 101357-01 Top Outer Casing 1 2 103207-01 Outer Casing 1 3 102758-02CK Right Front Side 1 4 102759-02CK Left Front Side 1 5 098304-01 Phillips Pan Head Screw, #10 17 6 101351-01CK Top Front 1 7 102455-02 Top Louver Assembly 2 8 101353-01CK Middle Front Rail 1 9 101712-02 Firebox Hood 1 10 101348-01 Firebox Support 2 11 099230-01 Shoulder Screw 4 12 101872-03 Firebox Top 1 13 101346-01CK Outer Base 1 14 101838-03CJ Firebox Wrapper 1 15 101514-01CK Cover 1 16 M11084-26 Hex Screw, #10 57 17 098304-03 Phillips Pan Head Screw, #8 4 18 101727-03 Screen Assembly 1
PARTS AVAILABLE NOT SHOWN
100639-01 Caution Decal 1 103590-01 Decal Strip 1 104313-01 Hinge, Pin 1 104313-02 Hinge, Pin 1 M10908-2 Screw, Slotted Hex Head Tapping 4
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27
For more information, visit www.desatech.com
WARRANTY INFORMATION
KEEP THIS WARRANTY
Model Serial No. Date Purchased
Always specify model and serial numbers when communicating with the factory. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written
warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
VENT-FREE NATURAL GAS FIREPLACE
DESA International warrants this product to be free from defects in materials and components for four (4) years and five (5) years on stainless steel burners from the date of first purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition and an allowance for labor when provided by a DESA Authorized Service Center. Warranty part(s) MUST be obtained through authorized dealers of this product and/or DESA International who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTA­BILITY AND FITNESS FOR A PARTICULAR PURPOSE TO FOUR (4) YEARS ON ALL COMPONENTS AND FIVE (5) YEARS ON STAINLESS STEEL BURNERS FROM THE DATE OF FIRST PURCHASE; AND DESA INTERNATIONAL’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA INTERNATIONAL SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. For information about this warranty write:
INTERNATIONAL
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004
www.desatech.com
107171 01
NOT A UPC
107171-01 Rev. B 11/00
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