Desa VRL30PT, VRL30NT, VRL24PT, CSG3924NT, CTB3924PT User Manual

...

UNVENTED (VENT-FREE) GAS LOG HEATER

OWNER’S OPERATION AND INSTALLATION MANUAL

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24" and 30"Remote-Ready Models: VRL24NR, VRL24PR, VRL30NR, VRL30PR, CSG3924NR, CSG3924PR CTB3924NR, CTB3924PR

24" and 30" Thermostat Models: VRL24NT, VRL24PT, VRL30NT, VRL30PT, CSG3924NT, CSG3924PT CTB3924NT, CTB3924PT

Remote-Ready Models Also Design-Certified As Vented

Decorative Appliances

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.

— Do not store or use gasoline or other

flammable vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed

by a qualified installer, service agency, or the gas supplier.

WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fireplace, or in an approved ventless firebox. It is design-certified for these installations in accordance with ANSI Z21.11.2. Exception: Do not install this appliance in a factory-built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs. For unmarked factory-built fireplaces, contact fireplace manufacturer if unsure of this application.

WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to

Air for Combustion and Ventilation

section on page 5 of this manual.

This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer

Save this manual for future reference.

TABLE OF CONTENTS SAFETY INFORMATION

TABLE OF CONTENTS

SAFETY INFORMA TION ............................................................ 2

PRODUCT IDENTIFICATION ..................................................... 4

OPTIONAL REMOTE CONTROL ACCESSORIES .................... 4

LOCAL CODES........................................................................... 4

UNPACKING............................................................................... 4

PRODUCT FEATURES .............................................................. 5

AIR FOR COMBUSTION AND VENTILATION ........................... 5

INSTALLATION ........................................................................... 8

OPERATING HEATER.............................................................. 17

INSPECTING BURNERS.......................................................... 22

CLEANING AND MAINTENANCE ............................................ 23

SAFETY INFORMATION

WARNINGS

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause property damage and serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.

DANGER: Carbon monoxide poisoning may lead

to death!

Carbon Monoxide Poisoning: Early signs of carbon monoxide

poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

Natural and Propane/LP Gas: Natural and Propane/LP gases are

odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.

WARNING: Any change to this heater or its con-

trols can be dangerous.

TROUBLESHOOTING .............................................................. 24

OPTIONAL POSITIONING OF

THERMOSTAT SENSING BULB ......................................... 27

SPECIFICATIONS .................................................................... 28

WIRING DIAGRAM ................................................................... 28

SERVICE HINTS....................................................................... 28

TECHNICAL SERVICE ............................................................. 28

ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST ....... 29

REPLACEMENT PARTS .......................................................... 34

ACCESSORIES ........................................................................ 34

OWNER’S REGISTRATION FORM.......................................... 35

WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.

Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.

Heater base assembly becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.

Carefully supervise young children when they are in the room with heater. When using the hand-held remote accessory (Remote-Ready Models Only), keep selector switch in the OFF position to prevent children from turning on burners with remote.

WARNING: Do not use a blower insert, heat exchanger insert, or other accessory not approved for use with this heater.

WARNING: This appliance is for installation only in a solid-fuel burning fireplace or approved ventless firebox enclosure.

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You must operate this heater with a fireplace screen in place. Make sure fireplace screen is closed before running heater.

Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

110021-01A

SAFETY INFORMATION

Continued

1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors.

3. If you smell gas

• shut off gas supply

• do not try to light any appliance

• do not touch any electrical switch; do not use any phone in

your building

• immediately call your gas supplier from a neighbor’s phone.

Follow the gas supplier’s instructions

• if you cannot reach your gas supplier, call the fire department

4. This heater shall not be installed in a bedroom or bathroom, unless installed as a vented appliance. See Installing Damper Clamp Accessory for Vented Operation, page 11 (RemoteReady Models Only).

5. Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. Inspect chimney flue for damage. If damaged, repair flue damper before operating heater.

6. If fireplace has glass doors, never operate this heater with glass doors closed. If you operate heater with doors closed, heat buildup inside fireplace will cause glass to burst. Also, if fireplace opening has vents at the bottom, you must open the vents before operating heater.

7. To prevent the creation of soot, follow the instructions in Clean- ing and Maintenance, page 23.

8. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls and furniture.

SAFETY INFORMATION

9. This heater needs fresh, outside air ventilation to run properly . This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if enough fresh air is not available. See Air for Combustion and Ventilation, pages 5 through 7. If heater keeps shutting off, see Trouble- shooting, pages 24 through 26.

10. Do not run heater

• where flammable liquids or vapors are used or stored

• under dusty conditions

11. Do not use this heater to cook food or burn paper or any other type of sold fuels.

12. Do not use heater if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.

13. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-sized or larger).

14. Turn heater off and let cool before servicing, installing, or repairing. Make sure the selector switch is in the OFF position (Remote-Ready Models Only). Only a qualified service person should install, service, or repair heater.

15. Make sure the selector switch is in the OFF position when you are away from home for long periods of time (Remote-Ready Models Only).

16. Remote-ready heaters do not need to be connected to any external electrical source.

17. Operating heater above elevations of 4,500 feet may cause pilot outage.

18. To prevent performance problems with propane/LP models, do not use propane/LP fuel tank of less than 100 lb. capacity.

19. Provide adequate clearances around air openings.

110021-01A

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OFF

COOLER

W ARMER

TEMP

PRODUCT IDENTIFICATION OPTIONAL REMOTE CONTROL ACCESSORIES

LOCAL CODES UNPACKING

PRODUCT IDENTIFICATION

Log Set (Varies According to Model)

Grate

Piezo Ignitor

Burner Control Knob

Front and Rear Burner Control Knob

Thermostat Models: CSG3924NT, CSG3924PT, CTB3924NT, CTB3924PT, VRL24NT, VRL24PT, VRL30NT, VRL30PT

Base Extension

Selector

Grate

Switch

(30" Models Only)

Pilot Assembly

(Optional)

Base Assembly

Rear Burner

OPTIONAL REMOTE CONTROL ACCESSORIES

There are four optional remote controls that can be purchased separately for Remote-Ready Models Only:

• wall switch • hand-held ON/OFF remote

• wall thermostat • hand-held thermostat remote.

See Accessories, page 34. The wall thermostat or hand-held thermostat may not be used where

vented decorative listing is required.

LOCAL CODES

Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel

Gas Code ANSI Z223.1/NFPA 54*.

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

Note:

Where listed vented decorative logs are required, thermostat

operation is not permitted.

ON/OFF/ PILOT Knob

Piezo Ignitor

Base Extension

(30" Models

Only)

Base Assembly

Remote Control (Optional)

Front Burner

AU O N

O F

C O

T O

O L

E R

Middle Burner

W A

R M

E R

T E

M P

Front and Rear Burner Control Knob

Remote-Ready Models: CSG3924NR, CSG3924PR, CTB3924NR, CTB3924PR, VRL24NR, VRL24PR, VRL30NR, VRL30PR

Figure 1 - Product Identification

UNPACKING

CAUTION: Do not remove the data plates from the base assembly. The data plates contain important warranty and safety information.

1. Remove logs and heater base assembly from carton. not pick up heater base assembly by burners. This could damage heater. Always handle base assembly by the sides of assembly.

2. Remove all protective packaging applied to logs and heater for shipment.

3. Check all items for any shipping damage. If damaged, promptly inform dealer where you bought heater.

Note:

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110021-01A

PRODUCT FEATURES

Operation

Safety Device

Piezo Ignition System

AIR FOR COMBUSTION AND VENTILATION

Providing Adequate Ventilation

OPERATION

This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by both realistic flames and glowing coals. This heater is designed for ventfree operation with flue damper closed. It has been tested and approved to ANSI Z21.11.2 standard for unvented heaters. State and local codes in some areas prohibit the use of vent-free heaters. This heater may also be operated as a vented decorative (ANSI Z21.60) product by opening the flue damper (Remote-Ready Models Only).

SAFETY DEVICE

This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for ventfree room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.

PIEZO IGNITION SYSTEM

This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.

AIR FOR COMBUSTION AND VENTILATION

WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuelburning appliances in your home.

Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.

While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.

Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.

PROVIDING ADEQUATE VENTILATION

The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation.

All spaces in homes fall into one of the three following ventilation classifications:

1. Unusually Tight Construction

2. Unconfined Space

3. Confined Space The information on pages 5 through 7 will help you classify your

space and provide adequate ventilation.

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.

Unusually tight construction is defined as construction where:

a. walls and ceilings e xposed to the outside atmosphere

have a continuous water vapor retar der with a rating of one perm (6 x 10 openings gasketed or sealed

b. weather stripping has been added on openable win-

dows and doors

c. caulking or sealants are applied to areas such as

joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

If your home meets all of the three criteria above, you must pro vide additional fresh air . See

Air From Outdoors

If your home does not meet all of the three criteria above, proceed to

tion,

Determining Fresh-Air Flow For Heater Loca-

page 6.

Confined and Unconfined Space

The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.

* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.

-11

kg per pa-sec-m2) or less with

and

Ventilation

, page 7

110021-01A

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AIR FOR COMBUSTION AND VENTILATION

Determining Fresh-Air Flow For Heater Location

AIR FOR COMBUSTION AND VENTILATION

Continued

DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION

Determining if You Have a Confined or Unconfined Space

Use this work sheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining

rooms with doorless passageways or ventilation grills between the rooms.

1. Determine the volume of the space (length x width x height). Length x Width x Height =___________ cu. ft. (volume of space)

Example:

height) = 2560 cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or open-

ings, add the volume of these rooms to the total volume of the space.

2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.

__________ (volume of space) x 20 = (Maximum Btu/Hr the space

Example:

Btu/Hr the space can support)

3. Add the Btu/Hr of all fuel burning appliances in the space.

* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.

4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.

__________________ Btu/Hr (maximum the space can support) __________________ Btu/Hr (actual amount of Btu/Hr used)

Example:

Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling

can support)

2560 cu. ft. (volume of space) x 20 = 51,200 (maximum

Vent-free heater _____________ Btu/Hr Gas water heater* _____________ Btu/Hr Gas furnace _____________ Btu/Hr Vented gas heater _____________ Btu/Hr Gas fireplace logs _____________ Btu/Hr Other gas appliances* + _____________ Btu/Hr Total = _____________ Btu/Hr

Example:

Gas water heater _____________ Btu/Hr Vent-free heater + _____________ Btu/Hr Total = _____________ Btu/Hr

51,200 Btu/Hr (maximum the space can support) 79,000 Btu/Hr (actual amount of Btu/Hr used)

40,000 39,000 79,000

The space in the above example is a confined space because the actual Btu/ Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:

A. Rework worksheet, adding the space of an adjoining room. If the

extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 7.

B. Vent room directly to the outdoors. See Ventilation Air From Out-

doors, page 7.

C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room

unconfined.

If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.

WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the

National Fuel Gas Code, ANSI Z223.1/NFPA 54 Section 5.3

or applicable local codes

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110021-01A

AIR FOR COMBUSTION AND VENTILATION

Continued

VENTILATION AIR

AIR FOR COMBUSTION AND VENTILATION

Ventilation Air

Ventilation Air From Inside Building

This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code, ANSI

Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation

for required size of ventilation grills or ducts.

IMPORTANT:

attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.

Do not provide openings for inlet or outlet air into

12"

Ventilation

Grills

Into Adjoining

Room,

Option 1

Figure 2 - Ventilation Air from Inside Building

Remove Door into Adjoining

Room, Option

12"

Outlet Air

Ventilation Grills

Into Adjoining Room,

Option 2

Ventilated Attic

110021-01A

Outlet Air

Inlet Air

Figure 3 - Ventilation Air from Outdoors

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To Attic

Crawl

Space

Ventilated

Crawl Space

INSTALLATION

Check Gas Type Installation and Clearances For Vent-Free Operation

INSTALLATION

NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.

WARNING: Installation and repair should be done be a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

NOTICE: State or local codes may only allow operation of this appliance in a vented configuration. Check your state or local codes.

WARNING: Make sure the selector switch is in the OFF position before installing heater (Remote-Ready Models Only).

WARNING: Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney flue may create and distribute soot within the house. Inspect chimney flue and firebox for damage. If damaged, repair flue damper before operating heater.

WARNING: Seal any fresh air vents or ash cleanout doors located on floor or wall of fireplace. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney flue damper.

WARNING: Never install the heater

• in a bedroom or bathroom unless installed as a vented appliance, see page 11 (Remote-Ready Models Only)

• in a recreational vehicle

• where curtains, furniture, clothing, or other flam-

mable objects are less than 42 inches from the front, top, or sides of the heater

• in high traffic areas

• in windy or drafty areas

CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.

IMPORTANT:

this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 5 through 7.

Vent-free heaters add moisture to the air. Although

CHECK GAS TYPE

Use the correct gas type (natural or propane/LP) for your unit. If your gas supply is not correct, do not install fireplace. Call dealer where you bought fireplace for proper type fireplace.

INSTALLATION AND CLEARANCES FOR VENT-FREE OPERATION

WARNING: Maintain the minimum clearances. If possible, provide greater clearances from floor, ceiling, and adjoining wall.

LOG SIZING REQUIREMENTS

Log Minimum Firebox Size Height Depth Front Rear *

Width Width

24" 17" 14" 28" 20 1/4" 30" 17" 14" 34" 22 3/8"

* Measured at 14" depth.

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110021-01A

Heat Resistant Material

(A)

INSTALLATION

Continued

Installation and Clearances For Vent-Free Operation (Cont.)

INSTALLATION

Carefully follow the instructions below. This will ensure safe installation into a masonry, UL127-listed manufactured fireplace, or listed vent-free firebox.

Minimum Clearances For Side Combustible Material, Side Wall, and Ceiling

A. Clearances from the side of the fireplace cabinet to any com-

bustible material and wall should follow diagram in Figure 4.

Example:

combustible material and protrudes 3 1/2" from the wall. This combustible material must be 4" from the side of the fireplace cabinet (see Figure 4).

Note:

follow firebox manufacturer’s instructions for minimum clearances to combustible materials.

B. Clearances from the top of the fireplace opening to the ceiling

should not be less than 42 inches.

*Minimum 16 inches from Side Wall

Figure 4 - Minimum Clearance for Combustible to Wall

The face of a mantel, bookshelf, etc. is made of

When installing your gas logs into a manufactured firebox,

Example

If Using Mantel

You must have noncombustible material(s) above the fireplace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2 inch thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8 inches up. If noncombustible material is less than 12", you must install the fireplace hood accessory. Even if noncombustible material is more than 12", you may need the hood accessory to deflect heat away from your mantel shelf. See Figure 5 and Figures 6 and 7, page 10, for minimum clearances.

IMPORTANT:

must operate heater with chimney flue damper open. Go to Installing Damper Clamp Accessory for Vented Operation, page 11.

Noncombustible Requirements for Material Distance (A) Safe Installation

12" or more Noncombustible material OK. Between 8" and 12" 24" or 30" Models: Install

Less than 8" Noncombustible material

If you cannot meet these minimum clearances, you

fireplace hood accessory (GA6050, GA6052, or GA6053 see page 34).

must be extended to at least 8". See above. If you cannot extend material, you must operate heater with flue damper open.

Accessories

Between 8" and 12"

NOTICE: Manual control heaters may be used as a vented product. If so, you must always run heater with chimney flue damper open. If running heater with damper open, noncombustible material above fireplace opening is not needed. Go to

Clamp Accessory for Vented Operation,

Installing Damper

page 11.

Minimum Noncombustible Material Clearances

If Not Using Mantel

Note:

If using a mantel proceed to

mantel, follow the information on this page. You must have noncombustible material(s) above the fireplace

opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2 inch thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the fireplace hood accessory (24" and 30" models only). See Figure 5 for minimum clearances.

110021-01A

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If Using Mantel

. If not using a

Figure 5 - Heat Resistant Material (Slate, Marble, Tile, etc.) Above Fireplace

INSTALLATION

Mantel Clearances Floor Clearances

INSTALLATION

Continued

MANTEL CLEARANCES

In addition to meeting noncombustible material clearances, you must also meet required clearances between fireplace opening and mantel shelf. If you do not meet the clearances listed below, you will need a hood.

Determining Minimum Mantel Clearance

If you meet minimum clearance between mantel shelf and top of fireplace opening, a hood is not required (see Figure 6).

Determining Minimum Mantel Clearance When Using a Hood

If minimum clearances in Figure 6 are not met, you must have a hood. When using a hood there are still certain minimum mantel clearances required. Follow minimum clearances shown in Figure 7 when using hood.

NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.

NOTICE: If your installation does not meet the minimum clearances shown, you must do one of the following:

• operate the logs only with the flue damper open

• raise the mantel to an acceptable height

• remove the mantel

FLOOR CLEARANCES

A. If installing appliance on the floor level, you must maintain

the minimum distance of 14" to combustibles (see Figure 8).

B. If combustible materials are less than 14" to the fireplace, you

must install appliance at least 5" above the combustible flooring (see Figure 9).

Mantel Shelf

18" 20" 22" 24"

Distances to Underside of Mantel

Underside of Mantel Shelf

All minimum distances are in inches

Log Set

All Models

Top of Fireplace Opening

Minimum NonCombustible Material

10" 8" 6"

(A)

12"

Minimum NonCombustible Material Height

Figure 6 - Minimum Mantel Clearances Without Using Hood

8" Min.

Mantel Shelf

12" 15" 18"

Distances to Underside of Mantel

Underside of Mantel Shelf

All minimum distances are in inches

20"

Top of Fireplace Opening

Minimum NonCombustible Material

12" 10" 8" 6"

Hood

(GA6050, GA6052,

(GA6050, GA6052)

or GA6053)

Figure 7 - Minimum Mantel Clearances When Using Hood

Combustible Material

14" Min.

Noncombustible Material

Non-Combustible Material

Figure 8 - Minimum Fireplace Clearances If Installed at Floor Level

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Figure 9 - Minimum Fireplace Clearances Above Combustible Flooring

Hearth

5" Min.

Combustible

Combustible Material

Material

110021-01A

INSTALLATION

Continued

Installing Damper Clamp Accessory For Vented Operation

INSTALLATION

Installing Heater Base Assembly

INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION

(Remote-Ready Models Only)

Note:

When used as a vented heater, appliance must be installed only in a solid-fuel burning fireplace with a working flue and constructed of noncombustible material.

If your heater is a manually-controlled, you may use this heater as a vented product. There are three reasons for operating your heater in the vented mode.

1. The fireplace does not meet the clearance to combustibles re-

quirements for vent-free operation.

2. State or local codes do not permit vent-free operation.

3. You prefer vented operation. If reasons number 1 or 2 above apply to you, you must permanently

open chimney flue damper. You must install the damper clamp accessory (to order, see Accessories, page 34). This will insure vented operation (see Figure 10). The damper clamp will keep damper open. Installation instructions are included with clamp accessory.

See chart below for minimum permanent flue opening you must provide. Attach damper clamp so the minimum permanent flue opening will be maintained at all times.

Area of Various Standard

Round Flues

Diameter (ins.) Area (sq. ins.)

5" 20 sq. inches 6" 29 sq. inches 7" 39 sq. inches 8" 51 sq. inches

Chimney Minimum Permanent

Height (ft.) Flue Opening (sq. ins.)

6' to 15' 39 sq. inches

15' to 30' 29 sq. inches

INSTALLING HEATER BASE ASSEMBLY

WARNING: You must secure this heater to fireplace floor. If not, heater will move when you adjust controls. Moving heater may cause a gas leak.

WARNING: If installing in a sunken fireplace, special care is needed. You must raise the fireplace floor to allow access to heater control panel. This will insure adequate air flow and guard against sooting and controls being damaged. Raise fireplace floor with noncombustible material. Make sure material is secure.

CAUTION: Do not pick up heater base assembly by burners. This could damage heater. Only handle base assembly by sides of base.

IMPORTANT:

not level, heater will not work properly. For thermostat models, avoid damage to thermostat bulb. Avoid nicks or sharp bends in thermostat bulb wire. Keep thermostat bulb in mounting bracket until ready to mount base to floor. See Optional Positioning of Thermostat Sensing Bulb, page 27.

Installation Items Needed

• hardware package (provided with heater)

• approved flexible gas hose and fitting (not provided) (if allowed by local codes)

• sealant (resistant to propane/LP gas, not provided)

• electric drill with 3/16" drill bit (metal or masonry as applicable)

• flathead screwdriver

1. Connect fitting to base as shown in Figure 11. Connect approved

flexible gas hose to fitting in base (see Figure 11).

IMPORTANT:

flexible gas hose.

Make sure the heater burners are level. If heater is

Hold gas fitting with wrench when connecting

Damper

Masonry Fireplace

Figure 10 - Attaching Damper Clamp

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110021-01A

Manufactured Fireplace

Damper

Damper Clamp

Damper

Flexible Gas Hose (if allowed by local codes)

Figure 11 - Attaching Flexible Gas Hose to Heater

Fitting

INSTALLATION

Installing Heater Base Assembly (Cont.) Connecting To Gas Supply

INSTALLATION

Continued

2. Locate two masonry screws in hardware package.

3. Attach extension plates (left and right on 30" models only) to base by placing tabs into base slots. Use supplied screws (2) to secure extension plates to base (see Figure 12).

4. Place heater base in fireplace.

5. Place logs in their proper position on heater base (see Installing Logs, pages 15 and 16).

6. Center heater base and logs front-to-back and side-to-side in fireplace.

7. Carefully remove logs without moving heater base.

8. Mark screw locations through one hole on each side of the mounting bracket (see Figure 13). If installing in a brick-bottom fireplace, mark screw locations in mortar joint of bricks.

9. Remove heater base from fireplace. If installing optional control accessories, do so at this time. Follow all directions provided with accessory.

10. Drill holes at marked locations using 3/16" drill bit.

11. Attach base assembly to fireplace floor using two masonry screws (in hardware package).

Screw

Extension Plate

Figure 12 - Attaching Extension Plates to Base Assembly (30" Model Only)

Extension Plate

Tabs

Slots in Base

CONNECTING TO GAS SUPPLY

WARNING: This appliance requires a 1/2" NPT (National Pipe Thread) inlet connection to the pressure regulator.

WARNING: A qualified service person must connect heater to gas supply. Follow all local codes.

CAUTION: For propane/LP gas, never connect heater directly to the propane/LP supply. This heater requires an external regulator (not supplied). Install the external regulator between the heater and propane/LP supply.

Installation Items Needed

Before installing heater, make sure you have the items listed below.

• external regulator for propane/LP only (supplied by installer)

• piping (check local codes)

• sealant (resistant to propane/LP gas)

• equipment shutoff valve *

• test gauge connection *

• sediment trap

• tee joint

• pipe wrench * A CSA design-certified equipment shutoff valve with 1/8" NPT

tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories, page 34.

For propane/LP only, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 14 inches of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 14, page 13. Pointing the vent down protects it from freezing rain or sleet.

Mounting Flange

Figure 13 - Attaching Base Assembly to Fireplace Floor (30" Model Shown)

Masonry Screw

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WARNING: For natural gas, never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.

CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.

110021-01A

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