Desa VP10A,VN10TA, VN600BA, VP600BA, VN1000BTA, VP1000BTA Owner's Operation And Installation Manual

...
VENT-FREE GAS HEATER
OWNER’S OPERATION AND INSTALLATION MANUAL
VN600BA, VP600BA, VN1000BTA, VP1000BTA
VN10A, VP10A. VN10TA, VP10TA, VN6D, VP5D
WARNING: If the information in this manual is not fol­lowed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a quali-
fied installer, service agency, or the gas supplier.
Save this manual for future reference.
For more information, visit www.desatech.com
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WARNING: Improper installation, adjustment, altera­tion, service, or maintenance can cause injury or prop­erty damage. Refer to this manual for correct installation and operational procedures. For assistance or addi­tional information consult a qualified installer, service agency, or the gas supplier.
WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provi­sions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on page 5 of this manual.
This appliance may be installed in an aftermarket,* per­manently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indi
­cated on the rating plate. This appliance is not convert­ible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
TABLE OF CONTENTS
Safety Information ............................................... 3
Unpacking ........................................................... 4
Product Identification ........................................... 4
Product Features ................................................. 4
Local Codes ........................................................ 5
Air for Ventilation and Combustion ......................
5
Installation ........................................................... 7
Operating Heater ............................................... 13
Inspecting Burner .............................................. 18
Cleaning and Maintenance ................................ 19
Troubleshooting .................................................
20
Illustrated Parts Breakdown and Parts List ....... 24
Specifications .................................................... 34
Replacement Parts ............................................ 34
Service Hints ..................................................... 34
Technical Service ..............................................
35
Service Publications .......................................... 35
Accessories ....................................................... 35
Parts Centrals .................................................... 35
Warranty I
nformation ...........................Back Cover
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SAFETY INFORMATION
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op
­erate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon
monoxide poisoning resemble the flu, with head
­aches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Natu ral an d Prop ane/LP Gas: Natural and
propane/LP gases are fuel gases. Fuel gases are odorless. An odor-making agent is added to fuel gases. The odor helps you detect a fuel gas leak. However, the odor added to fuel gas can fade. Fuel gas may be present even though no odor exists.
Make certain you read and understand all warn
­ings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Any change to this heater or its controls can be dangerous.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not ap­proved for use with this heater.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.
Surface of heater becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shut
­down. Allow surface to cool before touching.
Carefully supervise young chil­dren when they are in the same room with heater.
Make sure grill guard is in place before running heater.
Keep the appliance area clear and free from combustible ma­terials, gasoline, and other flam­mable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) in
­side any structure. Locate propane/LP supply tank(s) outdoors.
3. Do not install 10,000 Btu units in a bath
­room
4. If you smell gas
• Shut off gas supply
• Do not try to light any appliance
• Do not touch any electrical switch; do not
use any phone in your building
• Immediately call your gas supplier from a
neighborʼs phone. Follow the gas supplierʼs instructions
• If you cannot reach your gas supplier, call
the fire department
5. This heater needs fresh, outside air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for
Combustion and Ventilation,
page 5.
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6. Always run heater with control knob at LOW or HIGH locked positions (VP10A) or ON position (VP5D). Never set control knob between locked positions. Poor combustion may result.
7. Keep all air openings in the front and bottom of heater clear and free of debris. This will insure enough air for proper combustion.
8. If heater shuts off, do not relight until you provide fresh, outside air. If heater keeps shutting off, have it serviced.
9. Do not run heater
• where flammable liquids or vapors are used
or stored
• under dusty conditions
10. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
11. Do not use heater if any part has been under water. Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
12. Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater.
13. Operating heater above elevations of 4,500 feet could cause pilot outage.
14. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
15. Provide adequate clearances around air openings.
UNPACKING
1. Remove heater from carton.
2. Remove all protective packaging applied to heater for shipment.
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
SAFETY INFORMATION
Continued
Figure 1 - Vent-Free Gas Heater
Infrared Heater
Control Knob
Piezo Ignitor Button
Grill Guard
Front Panel
Burners
Heater Cabinet
Control Knob
Piezo Ignitor Button
Glass Panel
Front Panel
Heater Cabinet
Grill Guard
PRODUCT
IDENTIFICATION
PRODUCT FEATURES
SAFETY DEVICE
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo ignitor. This system re­quires no matches, batteries, or other sources to light heater.
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LOCAL CODES
Install and use heater with care. Follow all lo­cal codes. In the absence of local codes, use the latest edition of National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
AIR FOR VENTILATION
AND COMBUSTION
WARNING: This heater shall not be installed in a confined space or unusually tight con
­struction unless provisions are provided for adequate combus
­tion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Todayʼs homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy effi
­cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three fol­lowing ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 5 through 7 will help
you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ven
­tilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a. walls and ceilings exposed to the out
-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10
-11
kg per pa-sec-m2) or less with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 7.
If your home does not meet all of the three criteria above, proceed to Determining Fresh- Air Flow For Heater Location, page 6.
Confined and Unconfined Space
The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose
volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m
3
per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m
3
per kw) of the aggregate input rating of
all appliances installed in that space. Rooms com
­municating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
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AIR FOR COMBUSTION
AND VENTILATION
Continued
DETERMINING FRESH-AIR FLOW FOR FIREPLACE LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install fireplace plus any adjoining rooms with doorless pas­sageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2,560 cu. ft. (volume of space)
If additional ventilation to adjoining room is
supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
__________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 2,560 cu. ft. (volume of space) x 20 =
51,200 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free heater
__________ Btu/Hr
Gas water heater*
__________ Btu/Hr
Gas furnace
__________ Btu/Hr
Vented gas heater
__________ Btu/Hr
Gas fireplace logs
__________ Btu/Hr
Other gas appliances* + ________
Btu/Hr
Total = ________
Btu/Hr
* Do not include direct-vent gas appliances. Di
­rect-vent draws combustion air from the outdoors and vents to the outdoors.
Example: Gas water heater ______________ Btu/Hr Vent-free heater + _____________
Btu/Hr
Total = _____________
Btu/Hr
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_________
Btu/Hr (maximum the space can support)
_________
Btu/Hr (actual amount of Btu/Hr used)
Example: 51,200 Btu/Hr (maximum the space
can support)
60,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide ad
-
ditional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoin-
ing room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation
Air From Inside Building.
B. Vent room directly to the outdoors. See Ventila
-
tion Air From Outdoors, page 7.
C. Install a lower Btu/Hr heater, if lower Btu/Hr size
makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support,
the space is an uncon­fined space. You will need no additional fresh air ventilation.
WARNING: If the area in which the heater may be oper­ated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 Section 5.3 or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining un
­confined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2, page 7). You can also remove door into adjoining room (see option 3, Figure 2, page 7). Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size
of ventilation grills or ducts.
50,000 10,000 60,000
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Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts. IMPORTANT: Do not provide openings for inlet
or outlet air into attic if attic has a thermostat­controlled power vent. Heated air entering the attic will activate the power vent.
Or
Remove Door into Adjoining
Room,
Option 3
Ventilation Grills
Into Adjoining Room,
Option 2
12"
12"
Ventilation
Grills
into Adjoining
Room,
Option 1
Figure 2 - Ventilation Air from Inside
Building
Outlet Air
Ve
ntilated
Attic
Outlet
A
ir
Inlet Air
Inlet Air
Ve
ntilated
Crawl Space
To
Crawl
Space
To Attic
Figure 3 - Ventilation Air from Outdoors
AIR FOR COMBUSTION
AND VENTILATION
Continued
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri
­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualified ser­vice person must install heater. Follow all local codes.
CHECK GAS TYPE
Use only the correct type of gas (natural or pro­pane/LP). If your gas supply is not the correct gas type, do not install heater. Call dealer where you bought heater for proper type heater.
WARNING: This appliance is equipped for (natural or pro
­pane/LP) gas. Field conversion is not permitted.
INSTALLATION ITEMS
Before installing heater, make sure you have the items listed below.
• for propane/LP gas, external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• ground joint union
• sediment trap
• tee joint
• pipe wrench
• for natural gas, test gauge connection*
* A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See
Accessories, page 35.
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LOCATING HEATER
This heater is designed to be mounted on a wall.
WARNING: Maintain the minimum clearances shown in Figure 4. If you can, provide greater clearances from floor, ceiling, and joining wall.
WARNING: Never install the heater
• in a bathroom (10,000 Btu/hr
only. 6,000 Btu/hr models are allowed in a bathroom. Check local codes.)
• in a recreational vehicle
• where curtains, furniture,
clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the heater
• as a fireplace insert
• in high traffic areas
• in windy or drafty areas
INSTALLATION
Continued
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur
­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning flu­ids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See
Air
for Combustion and Ventilation, page 5.
CAUTION: If you install the
heater in a home garage
• heater pilot and burner must
be at least 18 inches above floor
• locate heater where moving
vehicle will not hit it
For convenience and efficiency, install heater
• where there is easy access for operation, inspec
-
tion, and service
• in coldest part of room
THERMOSTAT SENSING BULB (Thermostat Models Only)
The thermostat sensing bulb is located inside the heater. Do not move this bulb during installation or operation of the heater.
36"
3"
CEILING
Minimum
Minimum To Top Surface Of Carpeting, Tile Or Other
6" Blueflame 8" Plaque
Minimum From Sides Of Heater
Right Side
Left Side
Figure 4 - Mounting Clearances As
Viewed From Front of Heater
Minimum To Top Surface Of Carpeting, Tile Or Other Combustible Material
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INSTALLING HEATER TO WALL
Marking Screw Locations
1. Determine where you will locate heater.
WARNING: Maintain mini-
mum clearances shown in Figure
5. If you can, provide greater clearances from floor and join­ing wall.
2. Mark two mounting screw locations on wall (see Figure 5).
INSTALLATION
Continued
Figure 5 - Mounting Screw Locations
Mounting
Screw
Locations
8 7/8"
Blue Flame
10 7/8" Plaque
Minimum To
Maintain 6"
Clearance From
Wall
7 3/4"
20 1/4"
Minimum To
Maintain 3"
Clearance
From Floor
FLOOR
JOINING WALL
Installing Two Mounting Screws
Note: Wall anchors and mounting screws are in hardware package. The hardware package is provided with heater.
Attaching to Wall Stud Method
For attaching mounting screw to wall stud
1. Drill hole at marked location using 9/64" drill bit.
2. Insert mounting screw into wall stud.
3. Tighten screw until 1/16" space (thickness of penny) is between screwhead and wall.
Attaching to Wall Anchor Method
Follow instructions below to attach mounting screws to hollow walls (wall areas between studs) or solid walls (concrete or masonry).
1. Drill holes at marked locations using 5/16" drill bit. For solid walls (concrete or masonry), drill at least 1 1/4" deep.
2. Fold wall anchor (see Figure 6).
3. Insert wall anchor (wings first) into hole. Tap anchor flush to wall.
4. For thin walls (1/2" or less), insert red key into wall anchor. Push red key to “pop” open anchor wings (see Figure 7).
IMPORTANT: Do not hammer key! For thick
walls (over 1/2" thick) or solid walls, do not pop open wings.
5. Tighten two screws until 1/16" space (thick
­ness of penny) is between screwheads and wall (see Figure 8).
Figure 6 - Folding Anchor
Thin Walls (1/4" to 1/2" thick)
Figure 7 - Popping Open Anchor Wings
For Thin Walls
Figure 8 - Tightening Anchors
Thin or Thick Wall (thick wall shown)
Solid Wall
1/16" Space
Placing Heater On Mounting Screws
1. Locate two keyhole slots on back panel of heater (see Figure 9).
2. Place large openings of slots over screwheads. Slide heater down until screws are in small portion of slots.
Figure 9 - Location Of Keyhole Slots On
Back Panel Of Heater
Keyhole Slots
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INSTALLATION
Continued
Removing Front Panel Of Heater
1. Remove two screws near bottom corners of front panel.
2. Lift straight up on grill guard until it stops. Grill guard will slide up about 1/4".
3. Pull bottom of front panel forward, then down.
Figure 10 - Removing Front Panel Of
Heater
Installing Bottom Mounting Screw
1. Locate bottom mounting hole. This hole is near bottom on back panel of heater (see Figure 11).
2. Mark screw location on wall.
3. Remove heater from wall.
4. If installing bottom mounting screw into hol
­low or solid wall, install wall anchor. Follow steps 1 through 5 under Attaching To Wall Anchor Method, page 9. If installing bottom mounting screw into wall stud, drill hole at marked location using 9/64" drill bit.
5. Replace heater on wall.
6. Insert bottom anchor screw through back panel into bottom anchor or drilled hole (see Figure 11).
7. Tighten screw until heater is firmly secured to wall. Do not over tighten.
Note: Do not replace front panel at this time.
Replace front panel after making gas connec
­tions and checking for leaks (see pages 10 through 13).
Figure 11 - Installing Bottom Mounting
Screw
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires a 3/8" NPT (National Pipe Thread) inlet connection to the pressure regulator.
WARNING: A qualified ser­vice person must connect heater to gas supply. Follow all local codes.
WARNING: For natural gas, never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
IMPORTANT: For natural gas, check gas line pressure before connecting heater to gas line. Gas line pressure must be no greater than 10.5 inches of water. If gas line pressure is higher, heater regula­tor damage could occur.
CAUTION: For propane/LP gas, never connect heater directly to the propane/LP supply. This heater requires an external regu
­lator (not supplied). Install the external regulator between the heater and propane/LP supply.
For propane/LP gas, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 14 inches of water. If you do not reduce incoming gas pres
­sure, heater regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 12, page 11. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Use only new,
black iron or steel pipe. Inter
­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of large enough diameter to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.
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Installation must include equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 13).
IMPORTANT: Install an equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special re
­quirements for locating equipment shutoff valve to fireplaces.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
We recommend that you install sediment trap in supply line as shown in Figure 13. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.
IMPORTANT: Hold pressure regulator with wrench when connecting it to gas piping and/or fittings. Do not over tighten pipe connection to regulator. The regulator body could be damaged.
INSTALLATION
Continued
Propane/LP Supply Tank
Figure 12 - External Regulator With Vent
Pointing Down (propane/LP systems
only)
External Regulator
Vent Pointing Down
Figure 13 - Gas Connection
* A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories, page 35.
Tee Joint
Reducer Bushing to 1/8" NPT
1/8" NPT Plug Tap
Tee Joint
Pipe Nipple
Cap
3/8" NPT Pipe Nipple
Ground Joint Union
3"
Minimum
Natural Gas
From Gas Meter (4" or 5" W.C. to 10.5" W.C. Pressure [See Specifications, page 34])
Propane/LP
From External Regulator (11" W.C. to 14" W.C. Pressure)
Equipment Shutoff Valve*
Test Gauge Connection*
Pressure Regulator
Heater Cabinet
Sediment Trap
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