Desa T32N-a, CGDV32pR, T32p-a User Manual

Page 1
DIRECT-VENT FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
NATURAL GAS “TUDOR” MODELS (V)T32N-A SERIES
AND CGDV32NR
PROPANE/LP GAS “TUDOR” MODELS (V)T32P-A SERIES
AND CGDV32PR
WARNING: If the information in this manual is not fol-
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
— Installation and service must be performed by a quali-
ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
For more information, visit www.desatech.com
Page 2
TABLE OF CONTENTS
Safety Information ............................................... 2
Product Identication ........................................... 4
Local Codes......................................................... 4
Product Features ................................................. 4
Pre-Installation Preparation ................................. 5
Location of Termination Cap ................................ 7
Venting Installation Instructions ........................... 8
Fireplace Installation.......................................... 17
Operating Fireplace ........................................... 26
Inspecting Burners............................................. 29

SAFETY INFORMATION

Cleaning and Maintenance ................................ 30
Troubleshooting ................................................. 32
Replacement Parts ............................................ 36
Service Hints ..................................................... 36
Technical Service............................................... 36
Specications .................................................... 36
Accessories ....................................................... 37
Illustrated Parts Breakdown and Parts List........ 38
Warranty Information ........................... Back Cover
WARNING: Improper in­stallation, adjustment, al-
teration, service or main­tenance can cause in-
jury or property damage.
Refer to this manual for correct installation and
operational procedures.
For assistance or addi­tional information con-
sult a qualied installer, service agency or the gas supplier.
This appliance may be in-
stalled in an aftermarket,*
per ma ne nt ly loc at ed , manufactured (mobile) home, where not prohib­ited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
State of Massachusetts: The installat ion mus t
be made by a licensed plumber or gas tter in
the Commonwealth of
Massachusetts.
WARNING: This product
contains and/o r g e nerates
chemicals known to the State of California to cause cancer or
birth defects or other reproduc­tive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate or service this replace. Improper use of this replace can cause serious injury or death from burns, re, explosions, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
This replace must be installed by a qualied (cer­tied or licensed) service person. It has a sealed gas combustion chamber that uses a coaxial pipe (pipe within a pipe and having the same center) venting system. It brings in fresh air for combus­tion through the outer pipe and combustion gases are exhausted through the inner pipe. If the glass door assembly and venting pipe are not properly seated, connected and sealed, carbon monoxide leakage (spillage) can occur.
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SAFETY INFORMATION
Continued
Carbon Monoxide Poisoning: Early signs of carbon
monoxide poisoning resemble the u, with head­aches, dizziness or nausea. If you have these signs, the replace may not be working properly. Get fresh air at once! Have replace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol and those at high altitudes.
Natural and Propane/LP Gas: Natural and pro-
pane/LP gases are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this replace.
WARNING: Any change to this replace or its controls can be dangerous.
WARNING: Do not use a blow­er insert, heat exchanger insert or other accessory not approved for use with this replace.
Do not use any solid fuels (wood,
coal, paper, cardboard, etc.) in this replace. Use only the gas type in­dicated on replace name plate.
Carefully supervise young chil-
dren when they are in the room
with replace.
This replace reaches high tem­peratures. Keep children and
adults away from hot surfaces to
avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow sur­faces to cool before touching.
Do not operate replace with glass door removed, cracked or broken.
Keep the appliance area clear and free from combustible ma­terials, gasoline and other am­mable vapors and liquids.
Do not place clothing or other ammable material on or near replace. Never place any ob­jects on replace.
1. This appliance is only for use with the type of gas indicated on the rating plate. This ap­pliance is not convertible for use with other gases unless a certied kit is used.
2. For propane/LP replace, do not place propane/ LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use
any phone in your building
• immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions
• if you cannot reach your gas supplier, call
the re department
4. Never install the replace
• in a recreational vehicle
• in windy or drafty areas where curtains or other
combustible (ammable) objects can make contact with the replace front
• in high trafc areas
5. Do not modify this replace under any circum­stances. Any parts removed for servicing must be replaced prior to operating replace.
6. Turn replace off and let cool before servicing, installing or repairing. Only a qualied service person should install, service or repair this replace. Have replace inspected annually by a qualied service person.
7. You must keep control compartments, burn­ers and circulating air passages clean. More frequent cleaning may be needed due to ex­cessive lint and dust from carpeting, bedding material, etc. Turn off the gas valve and pilot light before cleaning replace.
8. Have venting system inspected annually by a qualied service person. If needed, have vent­ing system cleaned or repaired. See Cleaning and Maintenance, page 31.
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SAFETY INFORMATION
Continued
9. Do not use this replace to cook food or burn paper or other objects.
10. This appliance, when installed, must be electri­cally grounded in accordance with local codes or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.
11. Do not use replace if any part has been under water. Immediately call a qualied service per­son to arrange for replacement of the unit.
12. Do not operate replace if log is broken.
13.
Prov ide adequat e clearan ce s around air openings.
PRODUCT
IDENTIFICATION
Upper Louver Panel
Nailing Flange
Piezo Ignitor
Control Valve
Lower Louver Panel
Glowing Embers
ON/OFF/REMOTE Switch (Optional Installation)
Figure 1 - Direct-Vent Fireplace with
Millivolt Ignition
Glass Door Assembly
Flue Collar
Grate Assembly
Blower Switch (Optional Installation)
Lava Rock
Log Set

LOCAL CODES

Install and use replace with care. Follow all local codes. In the absence to local codes, use the cur­rent National Fuel Gas Code ANSI Z223.1/NFPA
54* (USA) or the current CSA-B149.1 Installation Code (Canada).
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269

PRODUCT FEATURES

These are a few facts that can help you understand and enjoy your direct-vent replace:
• The venting system may be routed to the out­side of your home in several ways. It may vent through the roof (vertical) or it may vent to an outside/exterior wall (horizontal). The vent pipe installation is very important to allow for proper operation. You must follow the venting instructions very carefully for either vertical or horizontal applications.
• This replace may be installed in any room of your house provided all local codes and these installation instructions are followed.
• This replace does not require electricity to operate.
• Only the blower requires electricity if installed. If you plan to install the blower at a later date, outlet must be wired at the bottom of the re­place when framing.
• A piezo ignitor and ceramic electrode create sparks to ignite the pilot light. It does not require any matches, batteries or any other sources of ignition to light the pilot.
• Each time you turn on your replace, you may notice some amount of condensation on the in­side of the replace glass. This is normal and will disappear after 10-20 minutes of operation.
• Your direct-vent gas replace system (replace and venting) is a balanced and sealed gas op­erating unit. It requires approximately 10-20 minutes of operating time before the ame pattern stabilizes.
• Fireplaces with the sufx of -HA have been designed to operate at altitudes of 4000 feet and above.
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PRE-INSTALLATION
D
RW
FW
PREPARATION
LOCATION AND SPACE REQUIREMENTS
Determine the safest and most efcient location for your DESA direct-vent replace. Make sure that rafters and wall studs are not in the way of the venting system. Choose a location where the heat output is not affected by drafts, air conditioning ducts, windows or doors. Figure 2 shows some common locations. Be aware of all restrictions and precautions before deciding the exact location for your replace and termination cap.
When deciding the location of your replace, follow these rules:
• Do not connect this replace venting to a chim­ney ue serving a separate solid-fuel burning replace or appliance.
• Due to high temperatures, do not locate this replace in high trafc areas, windy or drafty areas or near furniture or draperies.
• Proper clearances must be maintained.
• If your replace is to be installed directly on carpeting, vinyl tile or any combustible mate­rial other than wood, it must be installed on a metal or wood panel extending the full width and depth of the replace. See Figure 3.
• Your replace is designed to be used in zero clearance installations. Wall or framing material can be placed directly against any exterior sur­face on the back, sides or top of your replace, except where standoff spacers are integrally attached. If standoff spacers are attached to your replace, these spacers can be placed directly against wall or framing material. See framing details on page 6.
• If you plan on installing a television or enter­tainment center recessed above your replace, it is recommended that you maintain a minimum 18" above top of louver opening.
• When locating termination cap, it is important to observe the minimum clearances shown in Figure 7, page 7.
• If recessing into a wall, you can avoid extra framing by positioning your replace against an already existing framing member.
• Do not recess termination cap into a wall or siding.
You may paint the termination cap with 450º F heat-resistant paint to coordinate with the exterior nish.
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• There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination cap.
• Do not locate termination cap where excessive snow or ice build up may occur. Be sure to clear vent termination area after snow falls to prevent accidental blockage of venting system. When using snow blowers, do not direct snow towards vent termination area.
• For horizontal installations above 2,000 feet, it is recommended that a 12" extension pipe be added before starter elbow and a round hori­zontal termination be used (see High Altitude Installation, page 16).
Flush with a wall
Through exterior wall enclosed in a chase
Corner installation
Figure 2 - Common Fireplace Locations
22 1/2"
16 5/8"
34 3/8"
Figure 3 - Fireplace Bottom Dimensions
CLEARANCES
Minimum clearances to combustibles for the replace are as follows: *Back and sides 0" Perpendicular walls 6" Floor 0" Ceiling to louver opening 42" Front 36" Top 0" Vent (S ee ve nti ng ins tru cti ons fo r specic venting clearances.)
Combustible material with a maximum thickness of 5/8" may be ush with the top front of replace.
* For back and sides of replace, do not pack with insulation or other materials. 0" clearance to com­bustible materials are for framing purpose only.
Page 6
PRE-INSTALLATION
A
B
E
F
G
H
D
C
Nailing Tabs
C
B
A
D
E
F
G
Top of Louver
Opening
3
2
1
4
5
6
7
Wall
PREPARATION
Continued
NOTICE: This replace is in­tended for use as supplemental heat. Use this replace along with your primary heating system. Do not install this replace as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using replace. This will help circulate the heat through­out the house. In the event of a power outage, you can use this replace as a heat source.
FRAMING AND FINISHING
Figure 4 shows typical framing of this replace. Figure 5 shows framing for corner installation. All minimum clearances must be met.
For available accessories for this replace, see Accessories on page 37. If you are using a separate combustible mantel piece, refer to Figure 6 for proper installation height. You can install noncom­bustible mantels at any height above the replace. Note: Noncombustible mantels may discolor!
13 5/8"
9 1/2"
39 3/8"
28 1/2"
97/8"
343/8" 345/8"
541/8"
Nailing Tabs
Figure 5 - Framing Clearances for Corner
Installation
323/8"
345/8"
Figure 4 - Framing Clearances for
Installation Against an Exterior Wall
17" Horiz. Vent 20" Vert. Vent
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Mantel
Ref.
Depth Ref.
1 14" A 16" 2 12" B 14" 3 10" C 12" 4 8" D 10" 5 6" E 8" 6 4" F 6" 7 2" G 4"
Mantel from
Top of Louver
Opening
Figure 6 - Clearances for Combustible
Mantels
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Page 7
Fixed
Closed
Openable
Fixed
Closed
Openable
V
V
V
V
V
V
V
V
X
X
V
X
G
G
J
F
B
B
K
N
H
I
A
N
E
L
D
B
M
A
C
B
V
V
A
G
G
B
TERMINATION CAP
AIR SUPPLY INLET
GAS METER RESTRICTED AREA
(TERMINATION PROHIBITED) A = clearance above grade, veranda, porch, deck, or balcony [*12 inches (30.5mc) minimum] B = clearance to window or door that may be opened [12 inches (30.5cm) minimum] C = clearance to permanently closed window [minimum 12 inches (30.5cm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24 inches (61cm) from the center-line of the terminal [18 inches (45.7cm) minimum] E = clearance to unventilated soffit [12 inches (30.5cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within 36 inches (91.4cm) horizontally from the center-line of the regulator
I = clearance to service regulator vent outlet [*72 inches (182.9cm) minimum] J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace [*12 inches (30.5cm) minimum] K = clearance to a mechanical air supply inlet [*72 inches (182.9cm) minimum] L = † clearance above paved side-walk or a paved driveway located on public property [*84 inches (213.3cm) minimum] M = clearance under veranda, porch, deck [*12 inches (30.5cm) minimum ‡] N = clearance above a roof shall extend a minimum of 24 inches (61cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18 inches (45.7cm)
† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor* * as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A. Note: Local codes or regulations may require different clearances
A = 6" (15.2cm)
Inside Corner
V
B
E
V
B = 6" (15.2cm)
C = Maximum depth of 48" (121.9cm) for recessed location D = Minimum width for back wall of recessed location ­ Combustible - 38" (965mm) Noncombustible - 24" (61cm) E = Clearance from corner in recessed location­ Combustible - 6" (15.2cm) Noncombustible - 2" (5.1cm)
Outside Corner Recessed Location
G
H
G = 12" (30.5cm) minimum clearance
Balcony with No Side Wall
V
J
Combustible & Noncombustible H = 24" (61cm) J = 20" (50.8cm)
Balcony with Perpendicular Side Wall
C
D
C
Termination Clearances for Buildings with Combustible and Noncombustible Exteriors

LOCATION OF TERMINATION CAP

Figure 7 - Minimum Clearances for Termination Cap
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Page 8
VENTING INSTALLATION
INSTRUCTIONS
NOTICE: Read these instruc-
tions completely before at­tempting installation.
These models are tested and approved for use with DESA (direct-vent) pipe components and terminations.
The venting system must terminate on the outside of the structure and can not be attached to a chimney or ue system serving a separate solid fuel or gas burning appliance. A direct-vent appliance must have its own venting system. DO NOT common vent this appliance.
These models are approved to be vented either horizontally through an outside wall or vertically through a roof or chase enclosure using the fol­lowing guidelines:
• When venting system terminates horizontally on an outside wall, you may install a standoff if the termination cap is to be installed directly on a combustible nish such as vinyl, wood, stucco, etc.
• Never run the vent downward as this may cause excessive temperatures which could cause a re.
• Vent pipe air space clearances to combustibles are 1" on all sides except on the horizontal sections, which requires 2" clearance from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.
• Sn orkel term ina tio ns are re qui red whe n minimum clearance to grade cannot be met (see Figure 16 on page 12).
• Have replace and selected vent components on hand to help determine the exact measurements when elbowing or offsetting. Always use wall restops when penetrating walls and restops when penetrating ceilings or attic spaces.
If using a venting conguration of only hori­zontal venting with no vertical run, a 1/4" rise for every 12" of run toward the termination is required.
• For installation of replace at elevations of 4000 feet or greater, pay special attention to venting requirement recommendations.
WARNING: Read all instruc-
tions completely and thoroughly before attempting installation.
Failure to do so could result in
serious injury, property damage or loss of life.
NOTICE: Failure to follow these in-
structions will void the warranty.
NOTICE: Do not seal vent cap to pipe. Cap must be removable for service.
INSTALLATION PRECAUTIONS
• Wear gloves and safety glasses for protection
• Use extreme caution when using ladders or when on roof tops
• Be aware of electrical wiring locations in walls and ceilings
The following actions will void the warranty on your venting system:
• Installation of any damaged venting component
• Unauthorized modication of the venting sys­tem (Do not cut or alter vent components)
• Installation of any component part not manu­factured or approved by DESA
• Installation other than as instructed by these instructions
WARNING: This gas replace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each direct-vent gas appliance must use a separate vent system. Do not use common vent systems.
WARNING: Vent pipe air space clearances to combustibles are 1" on all sides except on the horizontal sections, which require 2" clearances from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.
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Page 9
VENTING INSTALLATION
(Framing
Detail)
10 3/4"
10 3/4" Inside Framing
10 3/4"
8 1/2"
Vent Opening
Combustible Wall
Vent Opening
Noncombustible Wall
INSTALLATION PLANNING
There are two basic types of direct-vent instal­lation:
• Horizontal Termination
• Vertical Termination
Horizontal Termination Installation
IMPORTANT: Horizontal square terminations require only inner portion of wall restop. Hori­zontal installations using round termination require exterior portion of wall restop available only in vent kit HTK (see Figure 14, page 11).
1. Set the replace in its desired location and determine the route your horizontal venting will take. Do not secure the replace until all venting has been installed. Some installa­tions require sliding the replace in and out of position to make nal venting connections. Figures 14 through 18 on pages 11 through 13 show different congurations for venting with horizontal termination that will help you decide which application best suits your installation. Check to see if wall studs or roof rafters are in the path of your desired venting route. If they are, you may want to adjust the location of the replace.
2. Direct vent pipe sections and components are designed with special twist-lock connections.
Twist-Lock Procedure: The female ends of
the pipes have locking lugs (indentations). These lugs will slide straight into matching slots on the male ends of adjacent pipes. Push pipe sections together and twist one section clockwise approximately one-quar­ter turn until the sections are fully locked (see Figure 8). Note: Horizontal runs of vent must be supported every three feet. Use wall straps for this purpose.
3. Use a 45° elbow to connect venting system to replace ue collar. The elbow is designed to be twist-locked onto the flue collar as described in step 2. IMPORTANT: Do not attempt to alter the conguration of the elbow by cutting, twisting, bending, etc.
4. Assemble the desired combination of pipe and elbows to the replace ue collar. If there are long portions of venting run, pre-assembled pipe sections may be installed as subassem­blies for convenience.
116646-01D 9
INSTRUCTIONS
Continued
5. Carefully determine the location where the vent pipe assembly will penetrate the outside wall. The center of the hole should line up with the center-line of the horizontal vent pipe. Mark the wall for a 10 3/4" x 10 3/4" square hole. Cut and frame the square hole in the exterior wall where the vent will be terminated. If the wall being penetrated is constructed of noncombustible material, such as masonry block or concrete, a 8 1/2" hole with zero clearance is acceptable (see Figure 9).
WARNING: Do not recess
vent termination into any wall. This will cause a re hazard.
Female Locking Lugs
Male Slots
Figure 8 - Vent Pipe Connections
Center of Hole
Figure 9 - Vent Opening Requirements
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VENTING INSTALLATION
INSTRUCTIONS
Continued
6. Noncombustible Exterior Wall: Position the horizontal vent cap in the center of the 8 1/2" round hole and attach to the exterior wall with four screws (see page 10). Note: The four wood screws provided should be replaced with ap­propriate fasteners for stucco, brick, concrete or other types of sidings. Before attaching the vent cap to exterior wall, run a bead of non-hardening mastic (pliable sealant) around the outside edges to make a seal between it and the outside wall.
Combustible Exterior Wall: For vinyl siding,
stucco or wood exteriors, a siding standoff may be installed between the vent cap and exterior wall. The siding standoff prevents excessive heat from damaging the siding materials. Siding material must be cut to accommodate stand­off. Bolt the vent cap to the standoff. Apply non-hardening mastic around outside edge of standoff. Position the standoff/cap assembly in the center of the 10 3/4" square hole and attach to exterior wall with wood screws provided (see Figure 11). The siding standoff must sit ush against the exterior fascia material.
7. Combustible Exterior Wall Only: Slide the wall restop over the vent pipe before connecting horizontal run to vent cap (see Figure 12).
8. Carefully move replace, with vent assembly attached, toward wall and insert vent pipe into horizontal termination. The pipe overlap should be a minimum of 1 1/4" (see Figure 13, page 11).
9. Combustible Exterior Wall Only: Slide wall restop against interior wall surface and attach with screws provided (see Figure 12). See Figure 13, page 11, for horizontal termination details.
Apply Mastic to All Four Sides
Vent Cap
Wood Screw
10. Place replace into position and shim with noncombustible material if needed. Nail or screw side anges to framing to secure unit in place. IMPORTANT: Make sure replace is level before securing. If replace is not level it will not work properly.
Cut Siding Away to Fit Standoff
Standoff
Wood Screw
Vent Cap
Screws
Apply Mastic to All Four Sides
Figure 11 - Installing Siding Standoff
(Combustible Exterior)
Interior Wall Surface
Wall Firestop
Vent Cap (Horizontal Termination)
Figure 12 - Connecting Vent Cap with
Screw
Horizontal Vent Pipe
Horizontal Vent Pipe
Figure 10 - Installing Horizontal Vent Cap
(Noncombustible Exterior)
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Page 11
VENTING INSTALLATION
INSTRUCTIONS
Continued
Siding Standoff
Minimum Pipe Overlap 11/4"
Wall Firestop
Direct Vent Pipe
Maintain 1" Minimum Air Space Around Outer Pipe When Penetrating a Wall
10 3/4" x 10 3/4" Framed Opening
Figure 13 - Typical Horizontal
Termination Cap Mounting with
Additional Siding Standoff Installed
Horizontal Termination Congurations
Figures 14 through 18 show different congura­tions and alternatives for venting with horizontal termination. Each figure includes a chart with critical minimum and maximum dimensions which MUST be met. IMPORTANT: If using a venting conguration of only horizontal venting with no vertical run, a 1/4" rise for every 12" of run toward the termination is required.
NOTICE: Do not seal termination
cap to vent pipe. Cap must be removable for vent inspection and maintenance.
116646-01D 11
Screws
High Wind Termination
Apply Mastic to Outside Edge of Standoff
Exterior Wall with Vinyl Siding
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WARNING: Never run vent
downward as this may cause
excessive temperatures which could cause a re. Operation of improperly installed and main­tained venting system could result in serious injury, property damage or loss of life.
GROUND FLOOR INSTALLATION
Recommended Applications:
• Installation using cabinet surrounds
• Through the wall using round or square termi-
nation (up to 12") horizontal pipe)
• NOT FOR CORNER INSTALLATION
Horizontal High Wind Square Termination
45° Elbow
Figure 14 - Horizontal Termination
Conguration for Square or Round
45° Elbow
Adjustable Pipe 12" Max.
Wall Firestop
Square Termination
Vertical (V) Horizontal (H)
29 3/4" 17" max.
Exterior
Wall Firestop
Round Termination
(Kit HTK Shown)
Termination
Portion of Wall Firestop (Round Termination Only)
Slide Ring Over Elbow to Complete Connection
Horizontal Round Termination
Page 12
VENTING INSTALLATION INSTRUCTIONS
Continued
CORNER INSTALLATION
Recommended Applications:
• Corner ground oor installation
• Ground oor installation where pipe vents horizontally through wall (over 12" horizontal pipe)
• Basement installation where one foot clearance from ground to termination is possible
Not to Exceed
Square Termination
Wall Firestop
Figure 15 - Horizontal Termination Conguration for Corner Installation Using One
SNORKEL TERMINATION INSTALLATION
Recommended Applications:
• Installations requiring a vertical rise on building exterior
• Any installation using snorkel termination to achieve one foot above ground
(H) Limits
45° Elbow
Vertical (V) Required Vertical (V) Vertical Pipe Horizontal (H)
*43 3/4" min. None 30" max. 53 3/4" min. 1 ft. 48" max. 65 3/4" min. 2 ft. 60" max. 77 3/4" min. 3 ft. 84" max.
89 3/4" min. 4 ft. 20' max.
* Ground Floor Corner Venting
Snorkel Termination
90° Elbow
As Required for (V), See Chart for Pipe Section Required
90° Elbow
Not to Exceed (H) Limits
90° Elbow
Wall Firestop
45° Elbow
Snorkel terminations are available for installations requiring a vertical rise on the exterior of the build­ing. If installing snorkel termination below grade, you must provide proper drainage to prevent water from entering snorkel termination (see Figure 16). Do not back ll around snorkel termination.
Snorkel
Termination
90° Elbow
12" Min.
Wall
Firestop
Square Termination
12" Min.
Snorkel
Termination
12" Min.
12" Min.
Adequate
Drainage
Figure 16 - Snorkel Termination Congurations for Below Ground Installation
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116646-01D12
Page 13
VENTING INSTALLATION INSTRUCTIONS
Continued
HORIZONTAL SYSTEM INSTALLATION USING TWO 90° ELBOWS
The following congurations show the minimum vertical rise requirements for a horizontal system using two 90° elbows.
Venting with Two 90° Elbows
Horizontal (H1) +
Vertical (V) Horizontal (H1) Horizontal (H2)
5' min. 2' max. 6' max. 6' min. 4' max. 12' max. 7' min. 6' max. 18' max. 8' min. 8' max. 20' max. 20' max. 8' max. 20' max.
45° Elbow
Figure 17 - Horizontal Termination Conguration for Venting Using Two 90° Elbows
Venting with Two 90° Elbows
Horizontal (H1) +
Vertical (V) Horizontal (H2)
5' min. 6' max. 6' min. 12' max. 7' min. 18' max. 8' min. 20' max. 20' max. 20' max.
Figure 18 - Horizontal Termination Conguration for Venting Using Two 90° Elbows
116646-01D 13
with Termination at 90° with Fireplace
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45° Elbow
Page 14
VENTING INSTALLATION
INSTRUCTIONS
Continued
INSTALLATION FOR VERTICAL TERMINATION
Note: Vertical restrictor must be installed in all vertical installations.
1. Determine the route your vertical venting
will take. If ceiling joists, roof rafters or other framing will obstruct the venting system, consider an offset (see Figure 19) to avoid cut­ting load bearing members. Note: Pay special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air spaces with insulation. Also note maximum vertical rise of the venting system and any maximum horizontal offset limitations.
2. Set the replace in desired location. Drop a
plumb line down from the ceiling to the posi­tion of the replace exit ue. Mark the center point where the vent will penetrate the ceiling. Drill a small locating hole at this point.
Drop a plumb line from the inside of the roof
to the locating hole in the ceiling. Mark the center point where the vent will penetrate the roof. Drill a small locating hole at this point.
Roof Flashing
Wall Strap
45° Elbow
Ceiling Firestop
Figure 19 - Offset with Wall Strap and 45°
Elbows
Flat Ceiling Installation
1. Cut a 10 3/4" square hole in the ceiling using the locating hole as a center point. The open­ing should be framed to 10 3/4" x 10 3/4" inside dimensions, as shown in Figure 9 on page 9 using framing lumber the same size as the ceiling joists. If the area above the ceiling is an insulated ceiling or an attic, nail restop from the top side. This prevents loose insula­tion from falling into the required clearance space. If the area above the ceiling is a living space, install restop below the framed hole. The restop should be installed with no less than three nails per side (see Figure 20).
2. Assemble the desired lengths of pipe and elbows necessary to reach from the replace ue up through the restop. Be sure all pipe and elbow connections are fully twist-locked (see Figure 8, page 9).
3. Cut a hole in the roof using the locating hole as a center point. (Cover any exposed open vent pipes before cutting hole in roof.) The 10 3/4" x 10 3/4" hole must be measured on the horizontal; actual length may be larger depending on the pitch of the roof. There must be a 1" clearance from the vent pipe to combustible materials. Frame the opening as shown in Figure 9, page 9.
4. Connect a section of pipe and extend up through the hole.
Note: If an offset is needed to avoid obstruc-
tions, you must support the vent pipe every 3 feet. Use wall straps for this purpose (see Fig­ure 19). Whenever possible, use 45° elbows instead of 90° elbows. The 45° elbow offers less restriction to the ow of the ue gases and intake air.
5. Place the ashing over the pipe section(s) extending through the roof. Secure the base of the ashing to the roof and framing with roong nails. Be sure roong material over­laps the top edge of the ashing as shown in Figure 19. There must be a 1" clearance from the vent pipe to combustible materials.
If area above is an attic or insulated
area, install restop
above framed hole.
If area above is a living space, install
restop below framed
hole.
Figure 20 - Installing Firestop
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116646-01D14
Page 15
VENTING INSTALLATION
INSTRUCTIONS
Continued
6. Continue to add pipe sections until the height of the vent cap meets the minimum building code requirements described in Figure 7 on page 8. Note: You must increase vent height for steep roof pitches. Nearby trees, adjoining rooines, steep pitched roofs and other similar factors may cause poor draft or down-drafting in high winds. Increasing the vent height may solve this problem.
7. Twist-lock the vent cap onto the last section of vent pipe.
Note: If the vent pipe passes through any occupied areas above the rst oor, including storage spaces and closets, you must enclose pipe. You may frame and sheetrock the enclosure with standard construction material. Make sure and meet the minimum allowable clearances to combustibles. Do not ll any of the required air spaces with insulation.
Vertical Termination Congurations
Figures 21 through 24 show four different con­gurations for vertical termination.
Venting with Two 90° Elbows
Horizontal (H1) +
Vertical (V) Horizontal (H2)
5' min. 2' max. 6' min. 4' max. 7' min. 6' max. 8' min. 8' max. 20' max. 8' max.
45° Elbow
Venting with One 90° Elbow
Vertical (V) Horizontal (H)
5' min. 2' max. 6' min. 4' max. 7' min. 6' max. 8' min. 8' max. 20' max. 8' max.
45° Elbow
Note: Install restrictor into inner collar of
replace as shown.
Figure 22 - Vertical Venting Conguration
Using One 90° Elbow (Vertical Round
High Wind Termination Shown)
Note: Install restrictor into inner
collar of replace
as shown.
45° Elbow
Note: Install restrictor into inner collar of
replace as
shown.
Figure 21 - Vertical Venting
Conguration Using Two 90° Elbows
with Two Horizontal Runs (Vertical
Round High Wind Termination Shown)
116646-01D 15
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Note: Vertical (V1) + Vertical (V2) = 40' max.
Figure 23 - Vertical Venting Conguration
Using Two 90° Elbows (Vertical Round
High Wind Termination Shown)
Venting with Two 90° Elbows
Vertical (V1) Horizontal (H)
5' min. 6' max. 6' min. 12' max. 7' min. 18' max. 8' min. 20' max.
Page 16
VENTING INSTALLATION
INSTRUCTIONS
Continued
Vertical Venting
V = 40' max.
When installing this replace at an elevation above 4500 feet (in Canada), check with local authorities.
IMPORTANT: For horizontal installations above 2,000 feet, it is recommended that a 12" extension pipe be added before starter elbow (see Figure 25) and a round horizontal termi­nation be used.
45° Starter Elbow
12" Extension
Note: Install restrictor into inner
collar of replace
as shown.
45° Elbow
Figure 24 - Vertical Venting Conguration
With No Horizontal Run (Vertical Round
High Wind Termination Shown)
HIGH ALTITUDE INSTALLATION
Your DESA direct-vent replace has been tested and approved for elevations from 0-2000 feet (USA) and elevations from 0-4500 feet (Canada).
Fireplaces for High Altitude (models ending in
-HA) are for installation above 4000 feet only.
These replaces are equipped with parts specic for higher altitudes. IMPORTANT: These replac- es can NOT be converted to Propane/LP gas.
When installing a non-high altitude replace at an elevation above 2000 feet (in the USA), you may need to decrease the input rating by changing the existing burner orice to a smaller size. Reduce input 4% for each 1000 feet above sea level. Check with your local gas company for proper orice size identication.
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Figure 25 - Recommended 12" Extension
for High Altitude Installation
PARTS LIST FOR VENTING KITS
AND COMPONENTS
DESA (5"/8") Pipe & Vent Kits Number Description
P58-6 6" Section Double Wall Pipe, Galvanized
P58-12 12" Section Double Wall Pipe, Galvanized
P58-24 24" Section Double Wall Pipe, Galvanized
P58-36 36" Section Double Wall Pipe, Galvanized
P58-48 48" Section Double Wall Pipe, Galvanized
PA58-712 Adjustable 7"-12" Section Double Wall Pipe, Galvanized
E58-45 45° Elbow, Galvanized E58-90 90° Elbow, Galvanized VKG-58 Ground Floor Vent Kit, Galvanized
(Includes: 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop, Horizontal Square Termination, 16 Screws)
VKB-58 Basement Vent Kit, Galvanized (Includes: 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop, Horizontal Square Termination, 4' Pipe, 90° Elbow, 20 Screws)
VKS-58 Snorkel Vent Kit, Galvanized (Includes: 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop, 36" Snorkel Termination, 4' Pipe, 1' Pipe, 90° Elbow, 26 Screws)
116646-01D16
Page 17
VENTING INSTALLATION
INSTRUCTIONS
Number Description
Continued
VKR-58 Roof Vent Kit, Galvanized (Includes: 45° Elbow, 7"-12" Adjustable Pipe, Flue Restrictor, Vertical High Wind Termination, 2' Pipe, 4' Pipe, Wall Firestop, Storm Collar, Roof Flashing [0/12 - 6/12], 26 Screws)
VKC-58 Corner Vent Kit, Galvanized (Includes 45° Elbow, 7"-12" Adjustable Pipe, Wall Firestop, Horizontal Termination, 6" Pipe, 90° Elbow, 18 Screws)
HHTK-58 High Wind Round Horizontal Termination Kit (Includes Round Termination, Wall Firestop, 45° Elbow)
HHT-58 High Wind Round Termination Kit, Galvanized
HTK-58 Horizontal Round Termination Kit (Includes Round Termination, Wall Firestop, 45° Elbow)
HT-58 Horizontal Round Termination, Galvanized
HTS-58 Horizontal Square Termination, Galvanized
HTKS-58 Horizontal Square Termination Kit (Includes: Square Termination, Wall Firestop, 45° Elbow)
HTS-58 Horizontal Square Termination, Galvanized
VT-58 Vertical Round Termination, Galvanized
ST-58-14 14" Snorkel Termination, Galvanized
ST-58-36 36" Snorkel Termination, Galvanized
SC-58 Storm Collar, Galvanized WF-58 Wall Firestop, Galvanized RF-58-6 Roof Flashing - 0 to 6/12 Pitch,
Galvanized RF-58-12 Roof Flashing - 6/12 to 12/12
Pitch, Galvanized VR-58 Vertical Restrictor, Galvanized S-58 Vinyl Siding Standoff,
Galvanized WS-58 Wall Strap CS-58 Cathedral Ceiling Support FP-58 Firestop Plate SF-58 Stucco Flashing - For use
with HTS-58 RF-58 Flat Roof Flashing
116646-01D 17
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CHECK GAS TYPE
Use proper gas type for the replace unit you are installing. If your gas supply is not correct, do not install replace. See retailer where you purchased the replace for proper replace according to your gas type or to purchase gas conversion kit (see Ac- cessories, page 37).
INSTALLING OPTIONAL BLOWER ACCESSORY
NOTICE: If installing blower in an existing replace with gas connections, shut off gas sup­ply and disconnect heater from gas supply. Contact a qualied service person to do this.
electrical outlet installed in the
right side of the bottom of the replace base area, be sure that the electrical power to the outlet is turned off before proceeding with blower installation. Failure to do this may result in serious injury.
Model BK Installation
Follow all instructions provided in the blower accessory kit.
1. Attach the power cord to the blower motor by rmly pushing the two female terminals at the end of the power cord onto the two spade terminals on the blower motor (see Figure 26).
2. Attach green ground wire from power cord to blower housing using screw provided (see Figure 26). Tighten screws securely.
FIREPLACE
INSTALLATION
WARNING: If there is a duplex
Side View
Lower Firebox Cavity
Spade Terminals
Green Ground Wire
Screw
Figure 26 - Blower Model BK
Exhaust Port
Blower Location
Magnetic Strips
Page 18
FIREPLACE
V
a
r
ia
b
le
F
a
n
S
w
it
c
h
W
h
it
e
W
h
ite
B
la
c
k
G
r
e
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n
O
n
1
10
/
1
1
5
V
.
A
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.
Blower
Moto
r
B
la
c
k
B
l
a
c
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B
l
a
c
k
O
f
f
INSTALLATION
Continued
3. Place the blower against the lower rear wall of the rebox outer wrapper with the exhaust port directed upward. The blower will t inside the back opening and be held in position against the back wall by the magnets (see Figure 26, page 17).
4. Be certain that all wire terminals are securely attached to terminals on blower motor and that the screw retaining the green ground wire is tight.
5. Mount speed control box to switch bracket by placing the plastic control shaft forward through the opening in the switch bracket (see Figure 27).
6. While supporting speed control, secure control shaft with lock nut by pushing and turning lock nut with pliers clockwise until it is tight against front panel. Place control knob pro­vided on shaft.
7.
Turn on power to duplex outlet if previously turned off per the warning in column 2, page 17.
8. Plug in blower power cord.
a. If your rebox is installed as a freestanding
unit with an accessory mantel, determine whether the power cord will exit the left side or the right side of the rebox. Route power cord through exit hole and plug the power cord into a wall receptacle near the rebox.
b. If your rebox installation is recessed
and/or pre-wired, plug the power cord into the duplex outlet provided. Refer to your rebox owner’s manual for instructions on wiring the duplex outlet.
CAUTION: Never touch the
blower wheel while in operation.
9. Check to make sure that the power cord is com­pletely clear of the blower wheel and that there are no other foreign objects in blower wheel. Turn blower on and check for operation. Turn blower off by turning knob fully counterclock­wise before continuing.
10. Peel off the backing paper and stick the sup­plied wiring diagram decal on the rebox bot­tom approximately 12" in front of the blower (see Figure 28).
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Locknut
Speed Control
Control Shaft
Blower Plug-In
Duplex Outlet (Located underneath
rebox oor
Switch Bracket
Control Knob
against lower right outside wall)
Figure 27 - Attaching Speed Control to
Firebox
Wiring Diagram Decal 12" in Front of Blower
Figure 28 - Location of Wiring Diagram
Decal (Model May Vary From Illustration)
Model BKT Installation
Not e: When installing the BKT thermostati­cally-controlled blower, you must rst secure the thermal switch bracket to the blower if it has not already been factory installed.
1. Place the green ground wire with ring termi­nal between the bottom hole on the thermal switch bracket and the top ear hole on the blower assembly. Insert the phillips screw into all three pieces and tighten securely (see Figure 29, page 19).
2. Connect wire harness and power cord ter­minals. Connect the blue jumper wire to the blower motor terminal and the right side ter­minal of the thermal switch. Connect the black wire to the left side of the thermal switch and the white wire to the other remaining blower motor terminal.
Note: The power cord outer insulation sleeve may have to be stripped slightly to allow enough wire length to reach and make all connections. DO NOT trim excessive length away. Just enable enough to make all connections securely.
116646-01D18
Page 19
FIREPLACE
Blue
Variable
Fan Switch
Fan Switch
(N.O.)
Green
White
On
110/115
V.A.C.
Blower
Motor
Black
Off
1
2
Black
INSTALLATION
Continued
3. Place the blower against the lower rear wall of the rebox outer wrapper with the exhaust port
Power Cord
Black Wire Thermal Switch
White Wire
Blue Wire
directed upward and the thermodisc positioned up near the replace bottom. The thermodisc must be oriented near the replace bottom as shown in Figure 29, in order to sense tempera­ture and properly operate. The blower will be held in position against the back wall by the magnets incorporated onto the blower housing (see Figure 29).
4. Be certain that all wire terminals are securely at­tached to terminals on blower motor and thermal switch and that the screw for the thermodisc
Thermal Switch Bracket
Phillips Screw
Route BKT Blower Through This Area
Ring Terminal on Green Wire
bracket and green ground wire is tight.
5. Mount the speed control box against the mounting plate provided in the lower re-
Thermodisc
place cavity by placing the plastic control shaft forward through the round hole (see
Side View Firebox Bottom
Figure 27, page 18).
6. While supporting speed control, secure control shaft with lock nut by pushing and turning lock nut with pliers clockwise until it is tight
Figure 29 - Blower Model BKT
against mounting plate. Place control knob provided on shaft (see Figure 27, page 18).
7. Check to make sure that the power cord is com­pletely clear of the blower wheel and that there are no other foreign objects in blower wheel. Also double check all wire leads and make sure wire routing is not pinched or in a precarious position. Correct accordingly.
8.
Turn on power to duplex outlet if previously turned off per the warning in column 2, page 17.
Blower Wiring Diagram
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dan­gerous operation. Verify proper operation after servicing.
9. Plug in blower power cord to duplex outlet.
10. The blower will only run when the speed control knob is in the ON position and the thermal switch senses temperature after the replace begins to heat up. The blower speed can be adjusted by rotating the control knob. To turn off, turn knob fully counterclockwise until it clicks off. If the blower is ON and has been running with the replace operating, the blower will continue to run for a short time after the replace has been turned off. As the thermal switch cools down, the blower shuts down automatically.
11. Peel off the backing paper and stick the sup­plied wiring diagram decal on the rebox bot­tom approximately 12" in front of the blower
116646-01D 19
(see Figure 28, page 18).
Figure 30 - Blower Wiring Diagram for
Thermostat-Controlled Models
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Air Flow Direction
Air Flow Direction
Blower Location
Magnetic Strips
Magnets
Page 20
FIREPLACE
INSTALLATION
Continued
INSTALLING GAS PIPING TO FIREPLACE LOCATION
WA R NING: A q u a lified service person must connect replace to gas supply. Follow all local codes.
CAUTION: For propane/LP units, never connect replace di­rectly to the propane/LP supply. This heater requires an external regulator (not supplied). Install the external regulator between the replace and propane/LP supply.
WARNING: Fo r n a t u r al
gas, never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Installation Items Needed
Before installing replace, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
• approved exible gas line with gas connector (if allowed by local codes)
* A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alterna­tive to test gauge connection. Purchase the CSA design-certied equipment shutoff valve from your retailer.
For propane/LP connection only, the installer must supply an external regulator. The external regula­tor will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, replace regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 31. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Use only new,
black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" inside diameter or greater to allow proper gas volume to re­place. If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from replace (see Figure 32, page 21).
IMPORTANT: Install main gas valve (equipment shutoff valve) in an accessible location. The main gas valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special re­quirements for locating equipment shutoff valve to replaces.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged replace valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
External Regulator
Vent Pointing Down
Propane/LP Supply Tank
Figure 31 - External Regulator with Vent
Pointing Down (Propane/LP Only)
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116646-01D20
Page 21
FIREPLACE
INSTALLATION
Continued
We recommend that you install a sediment trap/drip leg in supply line as shown in Figure 32. Locate sediment trap/drip leg where it is within reach for cleaning. Install in piping system between fuel supply and replace. Locate sediment trap/drip leg where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into replace gas controls. If sediment trap/drip leg is not installed or is installed wrong, replace may not run properly.
CSA Design-Certied
Equipment Shutoff Valve with 1/8" NPT Tap*
Approved Flexible Gas Line
3" Minimum
Cap Pipe Nipple Tee Joint
Natural - From Gas Meter (5.5" W.C. to 10.5" W.C. Pressure) Propane/LP From External Regulator (11" W.C. to 14" W.C. Pressure)
To Gas Supply (Natural)
To External Regulator (Propane/LP)
Flexible Gas Line Do NOT Kink
Figure 33 - Connecting Flexible Gas Line
to Millivolt Valve
Equipment Shutoff Valve
Control Valve
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping
and connections, internal and external to unit, for leaks after
installing or servicing. Correct all leaks at once.
WARNING: Never use an open ame to check for a leak. Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
Sediment Trap/Drip Leg
Figure 32 - Gas Connection
* The CSA design-certied equipment shutoff valve may be supplied with the appliance or you can purchase it from your retailer.
CONNECTING FIREPLACE TO GAS SUPPLY
Installation Items Needed
• 5/16" hex socket wrench or nut-driver
• sealant (resistant to propane/LP gas, not pro­vided)
1. Open lower louver door panel by gently pulling forward.
2. Route exible gas line (provided by installer) from equipment shutoff valve to replace. Route exible gas supply line through one of the access holes on side of replace.
3. Attach exible gas line from gas supply to control valve (see Figure 33).
4. Check all gas connections for leaks. See Checking Gas Connections.
116646-01D 21
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PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG
(3.5 kPa)
1. Disconnect replace and its individual equip­ment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage replace gas regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas replace or opening main gas valve located on or near gas meter for natural gas replace or using compressed air.
4. Check all joints of gas supply piping system. Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
5. Reconnect replace and equipment shutoff valve to gas supply. Check reconnected ttings for leaks.
Page 22
FIREPLACE
INSTALLATION
Continued
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Figure 34).
2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas replace or opening main gas valve located on or near gas meter for natural gas replace or using compressed air.
3. Check all joints from propane/LP supply tank for propane/LP or gas meter for natural gas to equipment shutoff valve (see Figure 35 or Figure
36). Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
Equipment Shutoff Valve
Figure 34 - Equipment Shutoff Valve
Equipment Shutoff Valve
Propane/LP Supply Tank
Open
Closed
PRESSURE TESTING FIREPLACE GAS CONNECTIONS
1. Open equipment shutoff valve (see Figure 34).
2. Open main gas valve located on or near gas meter for natural gas or open supply tank valve for propane/LP gas.
3. Make sure control knob of replace is in the OFF position.
4. Check all joints from equipment shutoff valve to gas valve (see Figure 35 or Figure 36). Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
5. Light replace (see Operating Fireplace, page 26). Check all other internal joints for leaks.
6. Turn off replace (see To Turn Off Gas to Appli- ance, page 27).
INSTALLING OPTIONAL WALL MOUNT SWITCH - GWMS2
1. Connect one terminal of 25 ft. wire for the wall switch to the TPTH terminal on the valve. Connect remaining wire terminal to the TH terminal on the valve. Make sure that the wire terminals are in the positions on the unit as pictured in Figure 37. If wires are not con­nected as shown the switch will not work.
2. Route the 25 ft. wire through openings pro­vided on the sides of the burner system to a convenient location to mount your switch.
3. Connect one bare wire end to each of the terminals of the GWMS2 wall switch.
4. Install the wall switch and cover in the wall.
Gas Valve
Figure 35 - Checking Gas Joints for
Propane/LP Gas Fireplace
Equipment Shutoff Valve
Gas Meter
Gas Valve
Figure 36 - Checking Gas Joints for
Natural Gas Fireplace
Figure 37 - Connecting Wall Switch to
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To Wall Switch Accessory
Control Valve
116646-01D22
Page 23
FIREPLACE
INSTALLATION
Battery Cover
Remote Control Unit
Continued
INSTALLING OPTIONAL WIRELESS HAND-HELD REMOTE CONTROL
HRC100 AND HRC200 SERIES
NOTICE: Use only alkaline bat­teries (not included).
Installing Remote Receiver
1. Open bottom louver and locate the switch bracket on the left.
2. Unscrew the switch bracket. Lean bracket forward so you are able to access the back of the remote receiver.
3. Locate the battery clip mounted on the back of the receiver. Slide a 9-volt alkaline battery (not included) through the clip (see Figure 38).
4. Attach the terminal wires to the battery.
5. Connect wires from receiver to TH and TPTH to control valve (see Figure 39).
6. Replace the switch bracket.
Receiver
Terminal Wires
9-Volt Battery
Figure 40 - Installing Battery in Hand-
Held Remote Control Unit
Battery Housing
REMOVING/REPLACING GLASS DOOR
CAUTION: Do not operate this replace with a broken glass door panel or without the glass door panel securely in place. For replacement part information see Replacement Parts, page 36.
CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not re-
9-Volt Alkaline Battery
Terminal Wires
Battery Clip
Figure 38 - Attaching Alkaline Battery to
To Optional Remote Accessory
Figure 39 - Control Valve Terminals
Installing 9-Volt Alkaline Battery in Hand-
Held Remote Control Unit
1. Remove battery cover on back of remote control unit (see Figure 40).
2. Attach terminal wires to the battery. Place battery into the battery housing.
3. Replace battery cover onto remote control unit.
116646-01D 23
Receiver
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move if glass is hot. Keep children and pets away from glass.
WARNING: If replace has been running, turn off and un­plug replace. Let cool before re­moving glass door or louvers.
Removing Louver Panels
Remove the top and bottom louver panels by si­multaneously pulling both top end spring latches towards the center of the appliance until they are disengaged from the locating holes (see Figure 41). Repeat for bottom spring latches and pull the lou­vers outward. To install or replace items removed, simply reverse the procedures above.
Spring Latch
Louver Panel
Figure 41 - Removing Louver Panel
Page 24
FIREPLACE
Lock
Unlock
INSTALLATION
Continued
Removing Glass Door
If replacement of glass is necessary, the entire assembly, glass and frame, must be replaced. If glass is broken, wear gloves and tape the remaining fragments onto the frame.
1. Remove screen assembly by pushing the rod either left or right and then down and forward to remove screen/rod assembly from the re­box. Set assembly aside.
2. Lift up on latches to unlock. There are two on top of rebox and two below rebox that hold glass door in place (see Figure 42).
3. While holding glass door to prevent it from falling and causing injury, remove the ve screws from the hinge located on the left side of door frame assembly (see Figure 42).
4. Remount the new frame at the hinge with ve new screws before closing door. This will ensure seating of the gasket.
5. Close glass door frame. Lock latches by plac­ing the bar under the tab on door and pushing down and back on latch (see Figure 42).
6. Replace screen/rod assembly by reversing step 1.
7. Replace louvers by reversing procedure under Removing Louver Panels, page 23.
Latch
Screw
INSTALLING OPTIONAL BRICK
LINER MODEL BL32D
WARNING: If replace has been running, turn off and un­plug replace. Let cool before installing brick liner.
This brick liner kit is optional. You may purchase brick liner from your local retailer or see page 37.
CAUTION: Always handle
brick panels with two hands. Do not force brick panels into place. Excessive force will break brick panels.
1. Remove top and bottom louvers to allow access to door latches.
2. Unlock door latches and open glass door. See steps 1 and 2 of Removing/Replacing Glass Door, page 23.
3. If installing brick liner in new replace, go to step 4. If installing brick liner in an existing replace, carefully remove logs, lava rock and ember material.
4. Remove three screws from deector shield on the inside top of rebox. Set shield and screws aside.
5. Install rear brick panel rst. Rest bottom edge of panel on back edge of grate (see Figure 43).
6. Install left side brick panel by sliding it be­tween the grate and the side of the rebox (see Figure 43).
7. Install the right brick panel using the same method described
8. Replace deector shield using screws removed in step 4.
Hinge
Figure 42 - Removing/Replacing Glass
Cleaning Glass Door
See Cleaning and Maintenance on page 31.
Glass Frame Assembly
Door
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Rear Brick Panel
Figure 43 - Installing Rear Brick Panel
116646-01D24
Page 25
FIREPLACE
1
2
3
INSTALLATION
Continued
9. Follow instructions below to install logs, lava rock and ember material.
10. Close glass door, lock latches on top and bottom of door and replace screen (see steps 5 and 6 of Removing Glass Door, page 24).
11. Close top and bottom louvers.
Left Side Brick Panel
Figure 44 - Installing Side Brick Panels
INSTALLING LOGS, LAVA ROCK
AND GLOWING EMBERS
Each log is marked with a number. These numbers will help you identify the log when installing. It is very important to install these logs exactly as instructed. Do not modify logs. Only use logs supplied with replace.
Open louvers, remove screen, unlock door latches and open glass door. See steps 1 and 2 of Remov- ing Glass Door, page 24. Install logs according to instructions for replace model numbers.
1. Place log #1 (rear log) on top of grate. Make sure the notches in the bottom of the log t over the grate (see Figure 45).
2. Rest log #2 (large front log) on the pins on the front part of the grate (see Figure 46).
3. Place log #3 (crossover log) onto the rear and front logs. Make sure it is seated properly on the smooth surface on the front log and on the pin on the back log as shown in Figure 47.
4. Place log #4 (right log) on the pin on the
5. Place log #5 (base log) onto the front left part
right side of front log as shown in Figure 48, page 26.
of the grate making sure the notches t over the prongs of the grate). See Figure 49, page 26.
Figure 45 - Installing Log No. 1
Figure 46 - Installing Log No. 2
Figure 47 - Installing Log No. 3
116646-01D 25
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Page 26
5
6
FIREPLACE
4
INSTALLATION
Continued
6. Place log #6 (left log) onto two pins on the left side of back and front log. See Figure 49.
7. Place lava rock along sides and front of rebox bottom in areas that are visible only. It is not necessary to use all of the lava rock provided.
8. Pull ember material apart into pieces no larger than a dime. Place these pieces loosely and sparingly directly onto the exposed section of the front burner and along the space between the burner and grate prongs (see Figure 50). This will create the glowing ember appearance as the ame touches the ember material. Do not block air slots by using too much ember material in one area. It is not necessary to use all of the ember material provided.
9. Close glass door, lock door latches, replace screen and close louvers (see steps 5 and 7 of Removing Glass Door, page 24).
Figure 48 - Installing Log No. 4
Ember Material
Figure 50 - Placing Ember Material on
Burner

OPERATING FIREPLACE

FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not fol-
low these instructions exactly,
a re or explosion may result causing property damage, per­sonal injury or loss of life.
A. This appliance is equipped with an ignition
device which automatically lights the pilot. Do not try to light the pilot by hand.
B. BEFORE LIGHTING smell all around the
appliance area for gas. Be sure to smell next
to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neig h bor ’s phon e. Fo llo w the gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
C. Use only your hand to push in or turn the
gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to
repair it, call a qualied service technician.
Force or attempted repair may result in a
re or explosion.
D. Do not use this appliance if any part has
been under water. Immediately call a
qualied service technician to inspect the
appliance and to replace any part of the control system and any gas control which has been under water.
Figure 49 - Installing Logs No. 5 and No. 6
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Page 27
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OPERATING FIREPLACE
Continued
LIGHTING
INSTRUCTIONS
1. STOP! Read the safety information on page 26, column 2.
2. Open lower louver panel.
3. Turn off all electric power to the fire­place.
4. Push in gas control knob slightly and turn clockwise to OFF.
5. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near the oor.
If you smell gas, STOP! Follow “B” in the safety information on page 26, column 2. If you don't smell gas, go to the next step.
6. The pilot is located by the main burner and should not require accessing for lighting.
7. Turn gas control knob counterclockwise
to PILOT (see Figure 51).
8. Push in gas control knob all the way and hold. Immediately light the pilot by repeat­edly depressing the piezo spark ignitor until
a ame appears. Continue to hold for about
one (1) minute after the pilot is lit. Release gas control knob and it will pop back. Pilot should remain lit. If it goes out, repeat steps 4 through 8.
• If gas control knob does not pop up when
released, stop and immediately call your service technician or gas supplier.
• If the pilot will not stay lit after several
tries, turn the gas control knob to OFF and call your service technician or gas supplier.
9. Turn on all electric power to the replace.
10. Turn gas control knob counterclockwise
to ON.
11. This valve is equipped with a HI/LO fea-
ture. Set replace input as desired.
12. Close lower louver panel.
1. Open lower louver panel.
2. Set selector switch in the OFF position to
3. Turn off all electrical power to the appliance
4. Push in gas control knob slightly and turn
5. Close lower louver panel.
Shutting Off Burners Only (pilot stays lit)
You may shut off the burners and keep the pilot lit by doing one of the following:
1.
2. Set selector switch in the OFF position.
1. Remove glass door (see Removing/Replacing
2. Follow steps 1 through 8 under Lighting In-
3. Depress gas control knob and light pilot
4. Keep gas control knob pressed in for 30 sec-
5. Replace glass door (see Removing/Replacing
Note: All remote control accessories must be purchased separately (see Accessories, page 37). Follow instructions included with the remote control.
NOTICE: You must light the pilot before using the hand-held re­mote control unit. See Lighting
TO TURN OFF GAS
TO APPLIANCE
prevent draining battery.
if service is to be performed.
clockwise to OFF.
Turn gas control knob clockwise to the PILOT position.
MANUAL LIGHTING
PROCEDURE
Glass Door, page 24).
structions.
with match.
onds after lighting pilot. After 30 seconds, release gas control knob. Follow steps 10 through 12 under Lighting Instructions.
Glass Door, page 23).
OPTIONAL HAND-HELD
REMOTE OPERATION
Instructions.
Gas Control Knob
Piezo Ignitor
Figure 51 - Control Valve
116646-01D 27
Variable Control Knob
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After lighting, let pilot ame burn for about
one minute. Turn control knob to ON posi-
tion. Adjust ame adjustment knob anywhere
between HI and LO. Slide the selector switch to the REMOTE position (see Figure 52, page
28). Note: The burner may light if hand-held remote was on when selector switch was last turned off. You can now turn the burner on and off with the hand-held remote control unit.
Page 28
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ON
OFF
REMOTE
ON
OFF
O
N
OPERATING FIREPLACE
LOCK
MANU AUTO
ºC/ºF
TEMP
POWER
ROOM TEMP
SET TEMP
AUTO
Continued
IMPORTANT: Do not leave the selector switch
in the REMOTE or ON position when the pilot is not lit. This will drain the battery.
Blower Control Knob (Optional Accessory)
Selector Switch in Remote Position
Figure 52 - Setting the Selector Switch,
Gas Control Knob and Variable Control
Knob for Remote Operation
ON/OFF SERIES
(Model HRC100 and HRC101)
Hold the control button on the hand-held remote until burner turns on. Hold the control button again until burner turns off (see Figure 53).
TO LOCK press both buttons on hand-held
remote control until light stops ashing. Hand­held remote control is now locked. If the re is
on it will be turned off automatically. In the locked state, the light will not light up when any button is pressed.
TO UNLOCK press both buttons together on
hand-held remote control until the light stops
ashing. The hand-held remote is now unlocked.
Indicator Light
Figure 53 - On/Off Hand-Held Remote
Control Unit (HRC100/HRC101)
Variable Control Knob
Gas Control Knob in ON Position
THERMOSTAT SERIES
(Model HRC200 and HRC201)
The hand-held remote can be operated using either the manual mode (MANU) or thermostatic mode (AUTO) (see Figure 54). To select Fahren­heit/Centigrade mode display, carefully press the
˚C/˚F mode button with the end of a paper clip or
similar blunt object.
Manual Mode
1.
Press the POWER and LOCK buttons togeth­er to turn on the hand-held remote control.
2. Press the MANU button to turn on the
replace.
3. Press the POWER and LOCK buttons
together to turn off the replace.
Auto (Thermostatic) Mode
1.
Press the POWER and LOCK buttons togeth­er to turn on the hand-held remote control.
2. Press AUTO button to select this mode.
3. Set the desired roo m temperatur e by pressing the TEMP + or - buttons.
4. Press the POWER and LOCK buttons
together to turn off the replace.
Note: Do not leave the hand-held remote in the
AUTO mode close to the replace. The radiant heat from the replace will turn off the replace.
Ideally, place the hand-held remote in the center
of the room facing towards the replace.
Note: Do not hold the hand-held remote for a long time. Body temperature will affect its operation in the AUTO mode.
Locks System to Prevent Accidental
Control Button
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Ignition
Turns Burners On or Off
Increases or Decreases Room Temperature in AUTO Mode
Figure 54 - Thermostat Hand-Held
Remote Control Unit (HRC200/HRC201)
Digital Display Shows Temperature and Settings
Turns Hand-Held Remote On or Off and Allows You to Choose the Manual Setting
Selects AUTO Mode
°C/°F Mode Button
116646-01D28
Page 29
OPERATING FIREPLACE
Continued
Safety Features
When away from home for an extended period of time or as a child safety feature to prevent
accidental ignition of the replace, the receiver
ON/OFF/REMOTE switch should be in the OFF position.
Auto Shutoff Feature
1. If the average room temperature exceeds 82 degrees Fahrenheit (28 degrees Centi­grade), the hand-held remote control will perform a safety override and shut the
replace off. This feature is not available
in the MANU mode.
2. The receiver continuously receives signals from the hand-held remote to control the room temperature. If the hand-held remote is misplaced, obstructed or for any reason cannot transmit to the receiver, the receiver
will shut off the replace after 8 minutes.
Key Pad Lock Feature
This feature allows the user to lock/unlock the keypad on the hand-held remote in the MANU or AUTO mode to prevent inadvertent operation (i.e. children operating the hand-held remote control, etc.). The keypad is locked in either on or off. Press the POWER and LOCK buttons together to turn the unit on or off.
OPERATING OPTIONAL
GWMT1 WALL MOUNTED
THERMOSTAT
WARNING: Do not con-
nect the thermostat to a power source. Electrical shock and/or a re hazard will occur.
Light the replace as instructed in Lighting Instructions on page 27. Set wall thermostat to
desired temperature. This thermostat has been electronically cali-
brated at the factory and requires no adjust­ment or leveling.
Upon installation, the thermostat must be al­lowed to stabilize at room temperature for a minimum of 30 minutes for proper operation.
To turn the replace off, adjust thermostat to
the lowest setting and turn the gas control knob back to PILOT. The pilot will remain lit.
IMPORTANT: To turn the pilot off, turn the gas control knob on the heater to the OFF position.
116646-01D 29
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OPERATING OPTIONAL
BLOWER ACCESSORY
Locate the blower controls by opening the lower
louver panel on the replace. Blower controls
are located on the right side of the switch bracket to the left just inside the louver panel.
The BK manual blower and the BKT thermo­statically-controlled blower have an ON setting and an OFF setting. The blower will only run when the switch is in the ON position. In the OFF position, the blower will not operate.
Note for BKT Only: If you are using BKT blower with optional thermostat (wall mounted or remote control) for the replace, your re­place and blower will not turn on and off at the
same time. The replace may run for several
minutes before the blower turns on. After the heater modulates to the pilot position, the blow­er will continue to run. The blower will shut off
after the rebox temperature decreases.
The blower helps distribute heated air from
the replace. Periodically check the louvers of the rebox and remove any dust, dirt or other obstructions that will hinder the ow of air.

INSPECTING BURNERS

Check pilot ame pattern and burner ame pat­terns often.
PILOT ASSEMBLY
The pilot assembly is factory preset for the proper ame height. Alterations may have occurred dur­ing shipping and handling. Call a qualied service person to readjust the pilot if necessary.
The height of the thermopile must be 3/8" to 1/2" above the pilot ame as shown in Figure 54. The thermocouple must be at a height of about 1/8" above the pilot ame. The ame from the pilot burner must extend beyond both the thermocouple and thermopile.
Thermopile
Piezo Ignitor
Figure 55 - Pilot Assembly
3/8" to 1/2"
Pilot Burner
1/8"
Thermocouple
Page 30
INSPECTING BURNERS
Continued
If you pilot assembly does not meet these re­quirements:
• turn replace off (see To Turn Off Gas to Ap-
pliance, page 28)
• see Troubleshooting, page 32
BURNER FLAME PATTERN
Burner ames will be steady; not lifting or oating. Flame patterns will be different from unit to unit and will vary depending on installation type and weather conditions.
If the vent conguration is installed incorrectly, the ames will lift or "ghost". This can be danger­ous. Inspect the ames after installation to ensure proper installation and performance.
Figure 56 shows a typical ame pattern.
If burner ame pattern differs from that described:
• turn replace off (see To Turn Off Gas to Ap-
pliance, page 27)
• see Troubleshooting, page 32
Figure 56 - Typical Flame Pattern
CLEANING AND
MAINTENANCE
WARNING: Turn off replace
and let cool before cleaning.
CAUTION: You must keep control areas, burners and circulating air passageways of replace clean. Inspect these areas of replace before each use. Have replace inspected yearly by a qualied service person. Fireplace may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
GLASS DOOR
WARNING: Handle glass door panel with care. Do not strike, slam or otherwise abuse glass. Do not operate replace with the glass door unlatched, removed, cracked or broken.
WARNING: Do not use abra­sive cleaners as this may damage glass. Use a nonabrasive house­hold glass cleaner to clean glass. Do not clean glass when hot.
Glass must be cleaned periodically. During start­up it is normal for condensation to form on the inside of the glass causing lint, dust and other airborne particles to cling to the glass surface. During initial start-up a slight lm may form on the glass due to paint curing. The glass should be cleaned several times with a non-ammonia, non­abrasive household cleaner and warm water after the rst two weeks of operation. Thereafter, clean the glass two or three times during each heating season, depending on the usage and circumstances present. Refer to Removing/Replacing Glass Door on page 24 of this manual when removing glass door for cleaning.
WARN I NG: On l y p art s supplied by the manufacturer should be used when replacing broken or damaged glass door panel (see Replacement Parts, page 36). This glass door panel is a complete unit. No substitute materials may be used.
CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not re­move if glass is hot. Keep children and pets away from glass.
If glass has been broken, carefully remove glass door (see Removing/Replacing Glass Door, page 23). Vacuum all glass pieces with a shop vac.
CAUTION: Do not vacuum if
pieces are hot.
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116646-01D30
Page 31
CLEANING AND
MAINTENANCE
Continued
Use only the tempered glass door replacement intended for this replace (see Replacement Parts, page 36 for detail on ordering). No substitutions may be made. See Removing/Replacing Glass Door, page 23 for instructions for replacing glass door.
WARNING: Do not operate
replace with the glass door
unlatched, removed, cracked
or broken.
PILOT AND BURNERS
• Remove ember material before cleaning burners and replace when cleaning is complete.
• Burner and controls should be cleaned with compressed air to remove dust, dirt or lint.
• Use a vacuum cleaner or small, soft bristled brush to remove excess dust, dirt or lint.
LOGS
• If you remove logs for cleaning, refer to In­stalling Logs, Lava Rock and Glowing Embers,
page 23, to properly replace logs.
• Use a vacuum cleaner to remove any carbon buildup on logs.
• Replace log(s) if broken. See Replacement Parts on page 36.
• Replace ember material periodically as needed. See Replacement Parts on page 36.
VENTING SYSTEM
Conduct annual inspection of the venting system following these guidelines:
1.
Check areas of venting system that are exposed to the weather for corrosion (rust spots or streaks and, in extreme cases, holes). Have these items replaced immediately by a qualied service person.
2. Remove the vent cap and shine a ashlight into the vent. Remove any foreign material.
3. Check for evidence of excessive condensation. Continuous condensation can cause corrosion of caps, pipes and ttings and can be caused by having excessive lateral runs, too many elbows or exterior portions of the system being exposed to cold weather.
4. Inspect joints to verify that no pipe section or tting has been disturbed and loosened. Check mechanical supports such as wall straps for rigidity.
116646-01D 31
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Page 32

TROUBLESHOOTING

WARNING: Turn off heater and let cool before servicing. Only a
qualied service person should service and repair heater.
CAUTION: Never use a wire, needle or similar object to clean
pilot. This can damage pilot unit.
Note: All troubleshooting items are listed in order of operation.
OBSERVED PROBLEM
When ignitor button is pressed, there is no spark at pilot
POSSIBLE CAUSE
1. Ignitor electrode not con­nected to ignitor cable
2. Ignitor cable pinched or wet
3. Piezo ignitor nut is loose
4. Broken ignitor cable
5. Bad piezo ignitor
6. Ignitor electrode broken
7. Ignitor electrode positioned wrong
REMEDY
1. Reconnect ignitor cable
2. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry
3. Tigh ten nut holdi ng pie zo ignitor. Nut is located behind the mounting bracket
4. Replace ignitor cable
5. Replace piezo ignitor
6. Replace pilot assembly
7. Tighten electrode. Replace if necessary
When ignitor button is pressed, there is spark at pilot but no ignition
1. Gas supply turned off or equip­ment shutoff valve closed
2. Gas control knob not in PI­LOT position
3. Gas control knob not pressed in while in PILOT position
4. Air in gas lines when in­stalled
5. Depleted gas supply (pro­pane/LP models only)
6. Pilot is clogged
7. Gas regulator setting is not correct
1. Turn on gas supply or open equipment shutoff valve
2. Turn gas control knob to PILOT position
3. Press in gas control knob while in PILOT position
4. Continue holding down control knob. Repeat igniting opera­tion until air is removed
5. Contact local propane/LP gas company
6. Clean pilot (see Cleaning and Ma in ten anc e, page 31) or replace pilot assembly
7. Replace gas regulator
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116646-01D32
Page 33
OBSERVED PROBLEM
Pilot lights but ame goes out when control knob is released
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
1. Gas control knob not fully pressed in
2. Gas control knob not pressed in long enough
3. Equipment shutoff valve not fully open
4. Pil o t fla me no t touc hin g thermocouple, which allows thermocouple to cool, caus­ing pilot ame to go out. This problem could be caused by one or both of the following:
A) Low gas pressure B) Dirty or partially clogged
pilot
5. Th er mo couple connection loose at control valve
6. Thermocouple damaged
7. Control valve damaged
REMEDY
1. Press in gas control knob fully
2. After pilot lights, keep gas control knob pressed in 30 seconds
3. Fully open equipment shutoff valve
4. A) Contact local natural or propane/LP gas company
B) Clean pilot (see Cleaning
and Maintenance, page 30) or replace pilot assembly
5. Hand tighten until snug, then tighten 1/4 turn more
6. Replace pilot assembly
7. Replace control valve
Burner does not light after pilot is lit
Delayed ignition burner
Burner backring during com­bustion
Slight smoke or odor during initial operation
1. Burner orice clogged
2. Inlet gas pressure is too low
3. Thermopile leads disconnect­ed or improperly connected
4. Thermopile is defective
1. Manifold pressure is too low
2. Burne r porti ng or or if ice clogged
1. Burner orice is clogged or damaged
2. Damaged burner
3. Gas regulator defective
1. Residues from manufacturing processes and logs curing
1. Clean burner (see Cleaning and Maintenance, page 30) or replace burner orice
2. Contact local propane/LP or natural gas company
3. Reconnect leads
4. Replace thermopile
1. Contact local propane/LP or natural gas company
2. Clean burner (see Cleaning and Maintenance, page 30) or replace burner orice
1. Clean burner (see Cleaning and Maintenance, page 30) or replace burner orice
2. Replace damaged burner
3. Replace gas control
1. Problem will stop after a few hours of operation
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Page 34
OBSERVED PROBLEM
Heater produces a whistling noise when burner is lit
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
1. Turning gas control knob to HI position when burner is cold
2. Air in gas line
3. Di rty or partially clogged burner orice
REMEDY
1. Turn gas control knob to LO position and let warm up for a minute
2. Op erate burn er until air is removed from line. Have gas line checked by local propane/ LP or natural gas company
3. Clean burner (see Cleaning and Maintenance, page 30) or replace burner orice
Glass soots
Fireplace produces a clicking/ ticking noise just after burners are lit or shut off
Remote does not function
Fireplace shuts off in use
1. Flame impingement on logs
2. Deb ris aro und bur ner air mixer
1. Metal expanding while heating or contracting while cooling
1. Battery is not installed or battery power is low
1. High or gusting winds
2. Low line pressure
3. Pilot is partially clogged
4. Inner vent pipe leaking ex­haust gasses into system
5. Glass too loose and air tight gasket leaks in corners after usage
6.
Bad thermopile or thermo­couple
7. Improper vent cap installa­tion
1.
Adju st log set so that the flame does not excessively impinge in it
2.
Inspect the opening at the base of the burner to see that it is NOT packed with any type of material
1. Thi s is norm al. If noise is excessive, contact qualified service person
1. Repla ce 9-volt bat te ri es in receiver and remote control
1. Fireplace has been tested for up to 40 mph winds. However, extreme conditions may occur. See Lighting Instructions on page 27
2. Contact local propane/LP or natural gas company
3. Clean pilot (see Cleaning and Maintenance, page 30)
4. Locate and correct all leaks (see Checking Gas Connec- tions, page 21)
5. Tighten glass
6. Replace faulty component
7. Check for proper installation and freedom from debris or blockage
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116646-01D34
Page 35
TROUBLESHOOTING Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Fol­low the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
OBSERVED PROBLEM
Fireplace produces unwanted odors
Gas odor even when control knob is in OFF position
Gas odor during combustion
Dark residue on logs or inside of replace
POSSIBLE CAUSE
1. Gas le ak. Se e War n i ng statement above
1. Gas le ak. Se e War n i ng statement above
2. Control valve defective
1. Gas le ak. Se e War n i ng
statement above
1. Improper log placement
2. Air hole s at bur n er inlet blocked
3. Burner ame holes blocked
4. Improper venting or excessive blockage
5. Excessive amounts of embers and pan material
REMEDY
1. Locate and correct all leaks (see Checking Gas Connec- tions, page 21)
1. Locate and correct all leaks (see Checking Gas Connec- tions, page 21)
2. Replace control valve
1. Locate and correct all leaks (see Checking Gas Connec- tions, page 21)
1. Properly locate logs (see In-
stalling Logs, Lava Rock and Glowing Embers, page 25)
2. Clean out air holes at burner inlets. Periodically repeat as needed
3. Remove blockage or replace burner
4. Have the vent system inspect­ed, including the termination cap. Remove any restrictions or obstruction
5. Clear excess embers until a minimum gap of 1/2" remains under the grate
116646-01D 35
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Page 36

REPLACEMENT PARTS

Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized retailers of this product. If they can not supply original replacement part(s), call DESA’s Technical Service Department at 1-866-672-6040.
When calling DESA, have ready
• your name
• your address
• model and serial numbers of your replace
• how replace was malfunctioning
• type of gas used (propane/LP or natural gas)
• purchase date
Usually, we will ask you to return the part to the factory.
PARTS NOT UNDER WARRANTY
Contact authorized retailers of this product. If they can not supply original replacement part(s), call DESA at 1-866-672-6040 for referral infor­mation.
When calling DESA, have ready
• model number of your replace
• the replacement part number

SPECIFICATIONS

(V)T32N-A Series and CGDV32NR
• Rating: 12,000/18,000 Btu/Hr
• Type Gas: Natural Gas Only
• Ignition: Piezo
• Manifold Pressure: 3.5" W.C.
• Minimum Inlet Gas Pressure (W.C.): 5.5"
• Dimensions (H x W x D) (Firebox only - Does not include nailing flange s or stando ffs):
32 1/4" x 34 1/2" x 16 5/8"
• Fireplace Weight* - 80 lb
• Shipping Weight* - 83 lb
*For refractory lined models add 45 lb
(V)T32P-A Series and CGDV32PR
• Rating: 11,000/17,000 Btu/Hr
• Type Gas: Propane/LP Gas Only
• Ignition: Piezo
• Manifold Pressure: 10" W.C.
• Minimum Inlet Gas Pressure (W.C.): 11"
• Dimensions (H x W x D) (Firebox only - Does not include nailing flange s or stando ffs):
32 1/4" x 34 1/2" x 16 5/8"
• Fireplace Weight*: 80 lb
• Shipping Weight*: 83 lb
*For refractory lined models add 45 lb

SERVICE HINTS

When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• replace will not produce specied heat
• propane/LP gas supply might be low (propane/ LP units only)
You may feel your gas pressure is too low. If so, contact your local gas supplier.

TECHNICAL SERVICE

You may have further questions about installation, operation or troubleshooting. If so, contact DESA’s Technical Service Department at 1-866-672-6040. When calling, please have your model and serial numbers of your heater ready.
You can also visit DESA’s technical service web site at www.desatech.com.
www.desatech.com
116646-01D36
Page 37

ACCESSORIES

NOTICE: All accessories may
not be available for all replace models.
Purchase these replace accessories from your local retailer. If they can not supply these accessories, call DESA’s Sales Department at 1-866-672-6040. for information. You can also write to the address listed on the back page of this manual.
BRICK LINER (Not Shown)
BL32D - Refractory Brick Liner Kit
This brick liner adds a touch of style to your direct­vent replace. Complete installation instructions included in this manual.
FLEXIBLE GAS LINE CONNECTOR
GA5081 (Not Shown)
For all models.
PROPANE/NATURAL GAS CONVERSION KIT (Not Shown)
PCD-32T - Propane/LP Gas Conversion Kit NCD-32T - Natural Gas Conversion Kit
FACE/LOUVER PANEL KIT (Not Shown)
RLD32 - Rolled Louver Panels, Black
LOUVER TRIM KIT (Rolled Louvers Only) (Not Shown)
LT32B - Brushed Brass LT32P - Platinum LT32PB - Polished Brass
DEFLECTION HOODS (Not Shown)
HD32 - Hood - Black (2" Brow)
PERIMETER TRIM KIT (Not Shown)
PT32 - Black PT32B - Brushed Brass PT32P - Platinum PT32PB - Polished Brass
THERMOSTATICALLY-
CONTROLLED BLOWER KIT - BKT
Provides better heat distribution. Blower turns off and on automatically, as needed. Complete installation and operation instructions included in this manual.
RECEIVER AND HAND-HELD THERMOSTAT REMOTE CONTROL
KIT - HRC200 AND HRC201
For all Remote-Ready Models. Allows the re­place to be operated in a manually or thermostati­cally-controlled mode. You can adjust your heat settings and turn the replace on or off without leaving the comfort of your easy chair. A wall­mount docking station is included.
RECEIVER AND HAND-HELD ON/OFF
REMOTE CONTROL KIT - HRC100 AND HRC101
For all Remote-Re ady Models. Allows the replace to be turned on and off conveniently. A wall-mount docking station is included.
WALL MOUNTED THERMOSTAT
CONTROL KIT - GWMT1 (Not Shown)
Allows easy wall access for thermostatic operation of your replace.
WALL MOUNTED ON/OFF SWITCH GWMS2 (Not Shown)
Allows burner system to be turned on and off with a wall switch.
MANUAL BLOWER KIT - BK
Manual variable control blower accessory provides better heat distribution. Complete installation and operation instructions included in this manual.
116646-01D 37
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6
7
21
18
19
10
13
2
12
20
8
22-2
22-6
22-4
22-5
22-3
22-1
1
14
9
11
17
15
4
16
5
16
3
ILLUSTRATED PARTS BREAKDOWN
MODELS (V)T32N-A, (V)T32NB-A, (V)T32NR-A, (V)T32NRB-A, (V)T32P-A, (V)T32PB-A, (V)T32PR-A, (V)T32PRB-A, CGDV32NR AND CGDV32PR
www.desatech.com
116646-01D38
Page 39
This list contains replaceable parts used in your replace. When ordering parts, follow the instructions
PARTS LIST
listed under Replacement Parts on page 36 of this manual.
PART NUMBER
CGDV32NR
(V)T32N-A (V)T32P-A
KEY
(V)T32NB-A
NO.
(V)T32PB-A
1 ** ** Firebox Assembly 1 2 ** ** Face Weldment 1 3 108892-01 108892-01 Door Assembly (T & CGDV Models Only) 1
108892-02 108892-02 Door Assembly (VT Models Only) 1 4 109155-01 108903-01 Top Louver/Panel Assembly 5 109155-02 108903-02 Bottom Louver/Panel Assembly 1 6 ** ** Fireplace Top 1 7 ** ** Fireplace Top Insulation 1 8 ** ** Fireplace Surround 1 9 108885-01 108885-01 Burner Assembly (Natural Gas) 1
108885-02 108885-02 Burner Assembly (Propane/LP Gas)
10 108890-01 108890-01 Burner Base Gasket 1 11 109082-03 109082-03 Heat Shield 1 12 108897-01 108897-01 Rear Refractory Brick Panel (B Models Only) 1 13 108901-01 108901-01 Right Refractory Brick Panel (B Models Only) 1 14 108901-02 108901-02 Left Refractory Brick Panel (B Models Only) 1 15 11418 11418 Push-On Nut 2 16 108440-01 108440-01 Screen 2 17 109479-01 109479-01 Screen Rod 1 18 14123 14123 Strain Relief 1 19 21171 21171 Gas Knock-Out Cover 2 20 24353 24353 Handy Box Assembly 1 21 24460 24460 Gas Conduit Assembly 1 22 109222-01 109222-01 Log Set 1 22-1 109403-01 109403-01 Front Log (No. 1) 1 22-2 109404-01 109404-01 Rear Log (No. 2) 1 22-3 109407-01 109407-01 Base Log (No. 3) 1 22-4 109406-01 109406-01 Crossover Log (No. 4) 1 22-5 109405-01 109405-01 Left Top Log (No. 5) 1 22-6 109408-01 109408-01 Right Top Log (No. 6) 1
25487 25487 Lava Rock/Bag Assembly 1
** Not a eld replaceable part.
CGDV32PR
(V)T32NR-A (V)T32PR-A (V)T32NRB-A (V)T32PRB-A DESCRIPTION QTY.
1
(See page 38 & 39)
PARTS AVAILABLE - NOT SHOWN
116646-01D 39
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3
2
1
13
14
18
15
16
4
5
7
8
6
9
12
10
11
17
19
ILLUSTRATED PARTS BREAKDOWN
BURNER ASSEMBLY MODELS (V)T32N-A, (V)T32NB-A , (V)T32NR-A, (V)T32NRB-A, (V)T32P-A, (V)T32PB-A, (V)T32PR-A, (V)T32PRB-A, CGDV32NR
AND CGDV32PR
www.desatech.com
116646-01D40
Page 41
PARTS LIST
BURNER ASSEMBLY MODELS (V)T32N-A, (V)T32NB-A , (V)T32NR-A, (V)T32NRB-A, (V)T32P-A, (V)T32PB-A, (V)T32PR-A, (V)T32PRB-A, CGDV32NR
AND CGDV32PR
This list contains replaceable parts used in your replace. When ordering parts, follow the instructions listed under Replacement Parts on page 36 of this manual.
KEY NO. PART NO. DESCRIPTION QTY.
1 11102 Screw #8-32 x 3/8 PPH Zinc 2 2 11105 Screw #10 x 1/2 Zinc 9 3 11179 Screw #10-24 x 1/4 Zinc 4 4 11237 Screw, Trilab M4 x 8 mm 1 5 14389 Millivolt Valve (Natural Gas) 1
14390 Millivolt Valve (Propane/LP Gas) 1
117370-01 Millivolt Valve (NG-High Altitude)) 1 6 14492 Piezo Ignitor 1 7 14500 Brass Fitting 2 8 14253 Flexible Connector 1 9 14511 Ignitor Bracket 1 10 14528 Brass Elbow Fitting 1 11 104506-25 Orice (Natural #47) 1
14514 Orice (Propane/LP #55) 1 12 104509-02 Aluminum Tubing Assy 1 13 26808 Valve Bracket 1 14 26827 Switch Bracket 1 15 108886-01 Brass Grate Assembly 1 16 108891-01 Burner 1 17 108084-02 Pilot Assembly (Natural) 1
108084-03 Pilot Assembly (Propane/LP) 1
108084-05 Pilot Assembly (NG-High Altitude) 1 18 ** Burner Base Assembly 1 19 27113 Air Deector 1
** Not a eld replaceable part.
116646-01D 41
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Page 42
NOTES
_____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________
www.desatech.com
116646-01D42
Page 43
NOTES
_____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________
116646-01D 43
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Page 44
116646 01

WARRANTY INFORMATION

KEEP THIS WARRANTY
Model
Serial No.
Date Purchased
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specications at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
DIRECT-VENT FIREPLACE
DESA warrants this product to be free from defects in materials and components for two (2) years from the date of rst purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition and an allowance for labor when provided by a DESA Authorized Service Center. Warranty part(s) MUST be obtained through authorized retailers of this product and/or DESA who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualied installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO TWO (2) YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE; AND DESA’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties or exclusion or limitation on damages may not apply to you.
This warranty gives you specic legal rights and you may also have other rights that vary from state to state.
For information about this warranty write:
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004 www.desatech.com
NOT A UPC
116646-01 Rev. D 02/06
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