Desa FB36NCA User Manual

®
UNVENTED (VENT-FREE)
LogMate™ UNIVERSAL FIREBOX
OWNER’S OPERATION AND INSTALLATION MANUAL
®
FB36NCA and FB42NC Non-circulating Models
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s in­structions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a quali­fied installer, service agency, or the gas supplier.
This firebox may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer (i.e. Installation of this product is permit­ted after the manufactured (mobile) home is sited).
Save this manual for future reference.
FB36CA and FB42C Circulating Models
WARNING: Improper installa­tion, adjustment, alteration, service, or maintenance can cause injury or property dam­age. Refer to this manual for correct installation and opera­tional procedures. For assis­tance or additional informa­tion consult a qualified in­staller, service agency, or the gas supplier.
WARNING: For use only with decorative type unvented room heaters. Do not build a wood fire.
This firebox has been tested and approved by I.A.S. under their REQ. 2-97 for use with any ANSI Z21.11.2 approved gas logs.
VANGUARD UNVENTED (VENT-FREE) LOGMATE™ FIREBOX
SAFETY INFORMATION
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, oper­ate, or service this firebox. Im­proper use of this firebox can cause serious injury or death from burns, fire, explosion, electrical shock, or carbon monoxide poi­soning.
CAUTION: Carefully review the instructions supplied with the decorative type unvented room heater for the minimum fireplace size requirement. Do not install the appliance in this firebox un­less this firebox meets the mini­mum dimensions required for the installation.
WARNING: Any change to this firebox or its controls can be dangerous.
1. This firebox shall not be installed in a bedroom or bathroom.
2. Never install the firebox
• in a recreational vehicle
• where curtains, furniture, clothing, or
other flammable objects are less than 36 inches from the front, top, or sides of the firebox
• in high traffic areas
• in windy or drafty areas
3. Do not use this firebox as a wood-burn­ing fireplace. Use only decorative unvented room heaters (log sets).
4. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause sooting.
5. Y ou must operate this fireplace with the provided fireplace screen, hood, and brick liner in place. Make sure these parts are in place and screens are closed before running firebox.
6. Do not allow fans to blow directly into the firebox. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
7. Do not use a blower insert, heat ex­changer insert or other accessory not approved for use with this heater. Do not use blower accessory with Models FB36NCA or FB42NC. Use only the provided hood, or appropriate polished brass hood accessory. See Accessories on page 13.
8. Vent-free gas log heaters installed in these fireboxes require fresh air venti­lation to run properly. See Air for Com- bustion and Ventilation, pages 4 through 6.
9. Do not run firebox
• where flammable liquids or vapors
are used or stored
• under dusty conditions
10. Do not use this firebox to cook food or burn paper or other objects.
11. Never place any objects in the firebox or on logs.
12. Firebox front and screen becomes very hot when running firebox. Keep chil­dren and adults away from hot surfaces to avoid burns or clothing ignition. Fire­box will remain hot for a time after shut-down. Allow surfaces to cool be­fore touching.
13. Carefully supervise young children when they are in the room with fire­box.
14. Turn firebox off and let cool before servicing. Only a qualified service per­son should service and repair firebox.
15. Operating firebox above elevations of 4,500 feet could cause pilot outage.
16. Do not use the firebox if it has been under water due to the shock hazard that could result with the blower acces­sary (if installed) in place.
LOCAL CODES
Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1, also known as NFPA 54*. Firebox must be electrically grounded in accordance with the National Electrical Code, ANSI/NFPA70 (latest edi­tion).
*Available from: American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
1. Use utility knife to cut carton all the way around above the staples on the bottom tray. Lift carton off the firebox and discard.
2. Remove all protective packaging from inside firebox. Carefully lift the fire­box off the bottom corrugated tray.
3. Check carton contents for the following:
• Screen assembly
• Screen support rod
• Hardware and parts bag containing
the following:
- Owners Operation and Installation Manual
- 2 - Black #10 x 3/8" Phillips screws for mounting screen support rods
If any items are missing, inform dealer where you bought firebox.
4. Check all items for any shipping dam­age. If damaged, promptly inform dealer where you bought firebox.
Notice: The firebox identification label (including model number, serial number, clearances, etc.) is located either on the left front edge of the firebox or behind the left side firebrick panel. See Fig­ure 15, page 10.
2
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OWNER’S MANUAL
PRODUCT SPECIFICATIONS
Standoffs (Models FB36NCA and FB42NC only)
Built-in Nailing Flanges
Louvers (Models FB36CA and FB42C only)
Figure 1 - Firebox Front View
Standoffs (Models FB36NCA and FB42NC only)
2 3/4"
1 1/2"
41 11/16" (36" models) • 47 11/16" (42" models)
19 3/8"
36" (36" models) • 42" (42" models)
29 1/8" (36" Models) • 35 1/8" (42" Models)
2 5/8"
35"
15 7/8"
2 5/8"
6 5/8"
8 7/16"
Electrical Access Hole (for use when using blower power cord with external electrical outlet. See Blower Kit Instructions)
Diameter Holes
Figure 2 - Firebox Side View
19 1/2"
22 1/4"
Gas Line Access Hole (either side)
6 7/8"
Figure 3 - Firebox Top View
1 1/2"
9 5/8"
3 1/2"
10 3/4"
13 9/16"
Electrical Access Hole Strain relief fitting for electrical cable when hard wiring firebox for built-in installations (strain relief fitting included on circulating models only)
5/8"
30 3/8" (36" Models) • 36 7/8" (42" Models)
36" (36" Models) • 42" (42" Models) 41" (36" Models) • 47" (42" Models)
42 3/8" (36" Models) • 48 3/8" (42" Models)
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3
VANGUARD UNVENTED (VENT-FREE) LOGMATE™ FIREBOX
PRODUCT FEATURES
Operation
This firebox is designed for use with ap­proved ANSI Z21.11.2 decorative type unvented room heaters. (Physical size limi­tations apply. Refer to minimum firebox requirements supplied with log heater.) It requires no outside venting or chimney mak­ing installation easy and inexpensive. When used without the blower (models FB36CA or FB42C only), the firebox requires no electricity making it ideal for emergency back-up heat.
Blower Accessory
The FB36CA or FB42C fireboxes will ac­cept the GA3700 accessory. The variable blower allows you to select the fan speed you desire. The blower circulates heated air from the firebox into the room. Use of blower is optional.
Brick Liner
This firebox features a revolutionary light­weight concrete brick liner. As with all concrete liners, this liner may develop slight cracks when exposed to heat. These cracks will not affect the performance of the fire­place or vent-free gas logs.
LOCATING FIREBOX
Planning
Plan where you will install the firebox. This will save time and money later when you install the firebox. Before installation, con­sider the following:
1. Where the firebox will be located. Al­low for wall and ceiling clearances (see Installation Clearances, page 7).
2. Everything needed to complete instal­lation.
3. These models CANNOT be installed in a bedroom or bathroom.
4. Proper air for combustion and ventila­tion (see below).
AIR FOR COMBUSTION AND VENTILATION
WARNING: This firebox shall not be installed in a confined space unless provisions are pro­vided for adequate combustion and ventilation air. Read the fol­lowing instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi­cient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home own­ers weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as pos­sible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper com­bustion and ventilation.
Exhaust fans, fireboxes, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide ad­equate fresh air for these appliances. This will insure proper venting of vented fuel­burning appliances.
PROVIDING ADEQUATE VENTILATION
The following is exerpts from National Fuel Gas Code. NFPA 54/ANSI Z223.1, Section
5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Contruction;
2. Unconfined Space;
3. Confined Space. The information on pages 4 through 6 will
help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and win­dows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is de­fined as construction where:
a. walls and ceilings exposed to the
outside atmosphere have a con­tinuous water vapor retarder with a rating of one perm (6 x 10 per pa-sec-m2) or less with open­ings gasketed or sealed and
b. weather stripping has been
added on openable windows and doors and
c. caulking or sealants are applied
to areas such as joints around window and door frames, be­tween sole plates and floors, be­tween wall-ceiling joints, be­tween wall panels, at penetra­tions for plumbing, electrical, and gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide ad­ditional fresh air. See
From Outdoors
If your home does not meet all of the three criteria above, proceed to page 5.
, page 6.
Ventilation Air
-11
kg
Confined and Unconfined Space
The National Fuel Gas Code (ANSIZ223.1, 1992 Section 5.3) defines a confined space
as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are in­stalled*, through openings not furnished with doors, are considered a part of the unconfined space.
* Adjoining rooms are communicating only if there are doorless passageways or ventila­tion grills between them.
Continued
4
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OWNER’S MANUAL
AIR FOR COMBUSTION AND VENTILATION
Continued
DETERMINING AIR FLOW FOR FIREBOX LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install firebox plus any adjoining rooms with doorless passageways or ventilation grills
between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height = ________cu. ft. (volume of space)
Example:
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
_____________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr the space can support)
Example:
3. Add the Btu/Hr of all fuel burning appliances in the space.
* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
______________ Btu/Hr (maximum the space can support) ______________ Btu/Hr (actual amount of Btu/Hr used)
Example:
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework work sheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoin-
ing room or add ventilation grills between rooms. See Ventilation Air from Inside Building, page 6.
B. Vent room directly to the outdoors. See Ventilation Air from Outdoors, page 6. C. Install a lower Btu/Hr firebox, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
Space size 22 ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) = 3168 cu. ft. (volume of space)
3168 cu. ft. (volume of space) ÷ 50 cu. ft. = 63.3 or 63,300 (maximum Btu/Hr the space can support)
Vent-free firebox ____________ Btu/Hr Gas water heater* ____________ Btu/Hr Gas furnace ____________ Btu/Hr Vented gas heater ____________ Btu/Hr Gas firebox logs ____________ Btu/Hr Other gas appliances* +____________ Btu/Hr Total =____________ Btu/Hr
63,300 Btu/Hr (maximum the space can support) 79,000 Btu/Hr (actual amount of Btu/Hr used)
Example:
Gas water heater 40,000 Btu/Hr Vent-free firebox
with log heater + 39,000 Btu/Hr Total = 79,000 Btu/Hr
WARNING: If the area in which the firebox and gas log heater may be operated is smaller than that defined as
an unconfined space, provide adequate combustion and ventillation air by one of the methods described in the
National Fuel Gas Code, ANSI Z223.1, 1992, Section 5.3
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or applicable local codes.
Continued
5
VANGUARD
,
,
,
,
,
,
UNVENTED (VENT-FREE) LOGMATE™ FIREBOX
AIR FOR COMBUSTION AND VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must pro­vide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 4). You can also remove door into adjoining room (see op­tion 3, Figure 4). Follow the National Fuel
Gas Code NFPA 54/ANSI Z223.1, Section
5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
WARNING: Rework work-
sheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
12"
Ventilation
Grills
Into Adjoining
Room,
Option 1
Figure 4 - Ventilation Air from Inside Building
Or
Remove Door into Adjoining
Room, Option
3
12"
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two per­manent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces.
IMPORTANT:
for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Do not provide openings
Outlet Air
Ventilated Attic
Outlet Air
Inlet Air
Inlet Air
Figure 5 - Ventilation Air from Outdoors
6
To Attic
To
Crawl
Space
Ventilated
Crawl Space
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OWNER’S MANUAL
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Do not install this heater as your primary heat source. In the event of a power outage, you can use this heater as your primary heat source.
NOTICE: A qualified service per­son must install firebox. Follow all local codes.
WARNING: Never install the
firebox
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the firebox
• in high traffic areas
• in windy or drafty areas
CAUTION: Log heaters in­stalled in this firebox create warm air currents. These currents move heat to wall surfaces next to fire­box. Installing firebox next to vi­nyl or cloth wall coverings or operating firebox where impuri­ties in the air (such as tobacco smoke) exist, may discolor walls.
INSTALLATION CLEARANCES
WARNING: Maintain the mini­mum clearances. If you can, pro­vide greater clearances from floor, ceiling, and adjoining wall.
Carefully follow the instructions below. This will ensure safe installation.
Minimum Wall and Ceiling Clearances (see Figure 6)
A. Clearances from the side of the firebox
opening to any combustible wall should not be less than 16 inches.
B. Clearances from the top of the firebox
opening to the ceiling should not be less than 42 inches.
C. When the firebox is installed on car-
peting or other combustible material, other than wood flooring, the firebox should be installed on a metal or wood panel extending the full width and depth of the enclosure.
Mantel Clearances for Conventional Installation
D. Clearances from the bottom of firebox
to the floor is 0 inches.
These fireboxes can be installed as free­standing units against a wall with the ap­proved, optional cabinet mantels (see Ac- cessories, page 13) or as a built-in unit. The clearances are the same for either installa­tion method.
CAUTION: Do not install the
firebox directly on carpet or vinyl.
IMPORTANT:
add moisture to the air. Although this is beneficial, installing firebox in rooms with­out enough ventilation air may cause mil­dew to form from too much moisture. See Air for Combustion and Ventilation, pages 4 through 6.
IMPORTANT:
level. If firebox is not level, log set will not work properly.
Note:
Your Vanguard firebox is designed to be used in zero clearance installations. Wall or framing material can be placed against any exterior surface on the rear, sides or top of your firebox, except where stand-off spac­ers are integrally attached. If stand-off spac­ers are attached to your firebox, these spac­ers can be placed directly against wall or framing materials. Use the dimensions shown for rough opening to create the easi­est installation.
103451
Vent-free gas log heaters
Make sure the firebox is
42" to Ceiling
16"
to Side Wall
0" to Floor
Figure 6 - Minimum Clearance to Wall, Ceiling, and Floor
7
16"
to Side Wall
Continued
VANGUARD UNVENTED (VENT-FREE) LOGMATE™ FIREBOX
INSTALLATION
Continued
Mantel Clearances for Built-In Installation
If placing custom mantel above built-in firebox, you must meet the minimum allow­able clearance between mantel shelf and top of firebox opening shown in Figure 7. These are the minimum allowable mantel clear­ances for a safe installation. Use larger clear­ances wherever possible to minimize the heating of objects and materials placed on the mantel.
CAUTION: Do not allow the vent-free gas log heater to touch or extend beyond the fireplace screen.
If your installation dies not meet the above minimum clearances in Figure 7, you must:
• raise the mantel to an acceptable height, OR
• remove the mantel.
BUILT-IN FIREBOX INSTALLATION
Built-in installation of this firebox involves installing firebox into a framed-in enclo­sure. This makes the front of firebox flush with wall. Optional brass trim accessories are available (see Accessories, page 13). The brass trim will extend past sides of firebox approximately 1/2 inch.This will cover the rough edges of the wall opening. If installing a mantel above the firebox, you must follow the clearances shown in Figure
7. Follow the instructions below to install the firebox in this manner.
1. Frame in rough opening. The firebox framing should be constructed of 2 x 4 lumber or heavier. Use dimensions in Table 1 and rough opening layout in Figure 8a. Adjust framing so that fire­box flushes with finished wall surface. If installing in a corner, use dimensions in Figures 8b and 8c for rough opening.
2. Install gas piping to firebox location. See Installing Gas Line on page 10 and Connecting to Gas Supply in log set owners manual.
IMPORTANT:
sory (Models FB36CA and FB42C), see
Hard-Wiring Firebox, page 10.
If installing blower acces-
Non-combustible Material May Project Off this Surface above the Firebox Hood
Facing material (above firebox) may be of combustible material, including decorative mantel ornaments.
Firebox
Wire-mesh Screen
10" 8" 6" 2
Mantel Shelf
1
/2
"
13" 16" 19" 21"
Firebox Hood Must Be Used at All Times
Note: All vertical measurements are from top of fireplace hood opening to bottom of mantel shelf. All measurements are in inches.
Figure 7 - Minimum Mantel Clearances for Built-In Installation
TABLE 1
ROUGH OPENING DIMENSIONS FOR BUILT-IN INSTALLATION
FRONT WIDTH DEPTH
MODEL # (Inside to Inside) HEIGHT (Minimum)
1
FB36NCA 41 FB36CA 41 FB42NC 47 FB42C 47
Depth
(Minimum)
Height
Width
(Inside to Inside)
/4" 37" 20"
1
/4" 35 1/2" 20"
1
/4" 37" 20"
1
/4" 35 1/2" 20"
36"
39"
50-29/32"
41-1/4"
TOP VIEW
55-5/32"
FOR 36" MODELS Height - 37" for FB36NCA
72"
FOR 42" MODELS Height - 37" for FB42NCA
Figure 8a
47-1/4" 78"
TOP VIEW
Figure 8 - Rough Opening for Installing in Wall
35 1/2" for FB36CA
Figure 8b
45°
35 1/2" for FB42CA
Figure 8c
45°
8
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OWNER’S MANUAL
INSTALLATION
Continued
3. Carefully set firebox in front of rough opening with back of firebox inside wall opening. ing Brass Trim Kit GA6091 or GA6092, see instructions included with brass trim accessory. You must install shoulder screws from brass trim kit now.
4. Carefully insert firebox into rough opening.
5. Attach firebox to wall studs using nails or wood screws through holes in nail­ing flange (see Figure 9).
6. If using optional GA6091 or GA6092 Brass Trim Kit, install the trim after fi­nal finishing and/or painting of wall. See instructions included with brass trim accessory for attaching brass trim.
7. Install and properly test gas log heater. Follow installation instructions in­cluded with the vent-free gas log heater that is being installed.
IMPORTANT:
box, combustible materials such as wall board, gypsum board, sheet rock, drywall, plywood, etc. may be butted up next to the sides and top of the firebox. Combustible materials should never overlap the firebox front facing.
WARNING: Do not allow any combustable materials to over­lap the firebox front facing.
Nails or Wood Screws
Nailing Flanges
Figure 9 - Attaching Firebox to Wall Studs
IMPORT ANT :
If install-
When finishing your fire-
IMPORTANT:
Non-combustible materials such as brick, tile, etc. may overlap the front facing, but should never cover any neces­sary openings like louvered slots.
WARNING: Do not allow non­combustible materials to cover any necessary openings like lou­vered slots.
WARNING: Never modify or cover the louvered slots on the front of the firebox.
WARNING: Use only non-com­bustible mortar or adhesives when overlapping the front fac­ing with non-combustible facing material.
INSTALLING FIREBOX USING OPTIONAL ACCESSORY MANTELS
NOTICE: A qualified service per­son must install firebox. Follow all local codes.
This firebox may be installed using a cabi­net mantel accessory against a wall in your home. The firebox and cabinet mantel can be installed directly on the floor. A brass trim kit is included with the mantel acces­sory GM103U or GM105U (see Accesso- ries, page 13).
1. Assemble cabinet mantel accessory and the brass trim kit. Assembly instruc­tions are included with each accessory .
2. If using an optional GA3700 Blower (circulating models only), install a properly grounded, 120 volt three­prong electrical outlet at firebox loca­tion if an outlet is not there. If possible, locate outlet so cabinet mantel will cover it when installed (see Figure 10).
3. Install gas piping to firebox location. See Installing Gas Line, page 10. You may have to cut an access hole in the floor or wall to run gas line to firebox. Make sure to locate access hole so cabi­net mantel will cover it when installed (see Figure 10).
4. Place cabinet mantel on floor in desired location. Make sure mantel is flush against wall.
5. Break off nailing flanges with hammer or pliers (see Figure 11).
Cabinet Mantel
Electrical Outlet
Gas Line Access Hole (Either Side of Firebox)
Figure 10 - Installing Cabinet Mantel
Nailing Flanges
Figure 11 - Location of Nailing Flanges (Two on Each Side)
Gas Piping
Continued
103451
9
VANGUARD UNVENTED (VENT-FREE) LOGMATE™ FIREBOX
INSTALLATION
Continued
6. Install the brass trim kit furnished with mantel. See instruction sheet included with the mantel now.
7. If installing the optional GA3700 Blower (circulating models only), see instruction sheet included with blower now.
8. Carefully insert firebox into cabinet mantel. Be careful not to scratch fire­box, cabinet mantel, flooring, etc. when installing (see Figure 12).
9. Install and properly test gas log heater. Follow installation instructions in­cluded with the vent-free gas log heater that is being installed.
Manual Shutoff Valves (Install One)
Knockout Locations (Knock Out One Hole)
Gas Line Hole
Figure 13 - Installing Gas Line and Manual Shutoff Valve
Locate the recessed knockout in one of the firebrick sidewall liners (see Figures 13 and
14). Firmly tap the center of the knockout with a chisel until it is released. Carefully chisel the rough edges of the hole you have made to smooth edges. This hole will line up with the hole in the outer casing.
CAUTION: Do not use exces­sive force to remove the knock­out. Too much force may dam­age the firebrick concrete insert.
HARD-WIRING FIREBOX
For Built-in Installation of Circulating Models Only
Models FB36CA and FB42C can be hard­wired to the duplex outlet located inside the firebox bottom if desired. This allows the GA3700 Blower Accessory to be plugged into the duplex outlet.
NOTICE: A qualified electrician must connect electrical wiring to duplex outlet for built-in installa­tion. Follow all local codes. In absence of local codes follow
National Electric Code ANSI/ NFPA 70.
1. Using Phillips screwdriver, remove the screw and retainer bracket at the top of the firebrick liner panel on the left side. Carefully remove the left panel from the firebox. Repeat for firebrick liner panel on right side.
Left Side Firebrick Liner Panel
The
Retainer Bracket
Figure 12 - Inserting Firebox Into Cabinet Mantel
INSTALLING GAS LINE
NOTICE: A qualified service per­son must connect heater to gas supply. Follow all local codes.
IMPORTANT:
ply in your log set owners manual for details on gas hookup.
You may run the gas line from either side of the firebox (see Figure 13). Decide which side you want to run the gas line from.
Note:
This is one option for installing shutoff valve. Check local codes for shutoff valve location requirements.
See Connecting to Gas Sup-
3/4" Thick Liner
Firebrick Side Wall
Side View
Remove
Chisel
Knockout
Figure 14 - Location of Knockout for Gas Line
this Area
Screw
Product Identification Label
Figure 15 - Removing Side Panel
10
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OWNER’S MANUAL
INSTALLATION
Continued
2. Remove the screw and retainer bracket
at the top of the brick liner panel in the back of the firebox. Do not let the panel fall after the bracket is removed. Care­fully remove the rear firebrick liner panel from the firebox.
CAUTION: Do not let the fire-
brick liner panel fall after the bracket is removed.
3. Carefully lift and remove the bottom
firebrick floor from bottom of firebox.
Bracket
Screw
4. Remove the four Phillips screws in fire­box bottom.
5. Use the two finger holes in the firebox bottom to carefully lift up and remove the firebox bottom.
6. Locate duplex outlet mounted to sup­port bracket in lower right hand side of firebox. Remove screw holding duplex outlet to support bracket in bottom of firebox. Remove duplex outlet (see Fig­ure 19).
7. Clamp electrical cable hard-wiring into firebox through smallest hole using strain relief fitting provided (see Fig­ure 20).
8. Connect electrical cable to duplex out­let. Match wire colors to those on du­plex outlet. Be sure to connect ground wire.
9. Replace duplex outlet with screw.
10. You may now install GA3700 Blower Accessory if desired. See installation instruction sheet included with blower kit.
11. Replace firebox bottom with four Phillips screws.
12. Carefully replace firebrick panels in reverse order (see Figures 15, 16, and 17, pages 10 and 11).
Electric Cables
Duplex Outlet
Support Bracket
Screw
Figure 19 - Removing Duplex Outlet
Strain Relief Fitting
Electric Cables
Small Hole
Rear Firebrick Liner Panel
Figure 16 - Removing Rear Firebrick Liner Panel
Figure 17 - Removing Bottom Firebrick Floor
103451
Figure 20 - Installing Strain Relief Fitting into Electrical Access Hole
Screws
Finger Holes
Firebox Bottom
Screws
Figure 18 - Removing Firebox Bottom
Continued
11
VANGUARD UNVENTED (VENT-FREE) LOGMATE™ FIREBOX
INSTALLATION
Continued
INSTALLING FIREPLACE SCREEN
1. Insert each rod through all rings located at top of screen.
2. Insert first rod into rear hole in left side of firebox. Fasten rod to rear hole near center of firebox using #10 x 3/8" Phillips screw provided.
3. Insert other rod into front hole on right side of firebox and fasten using remain­ing Phillips screw.
Top View of Rod Layout
Rear Hole
Front Hole
Rod
Ring
Screw
TECHNICAL SERVICE
You may have further questions about in­stallation, operation, or troubleshooting.
If so, contact DESA International’s Techni­cal Service Department at
1-800-DESA LOG (1-800-337-2564).
REPLACEMENT PARTS
Note
: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
Parts Under Warranty
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA International’s Techni­cal Service Department at
1-800-DESA LOG (1-800-337-2564). When calling DESA International, have
ready
• your name
• your address
• model number of your firebox
• how firebox was malfunctioning
• type of gas used (propane or natural gas)
• purchase date Usually, we will ask you to return the defec-
tive part to the factory.
Screen
Figure 21 - Installing Fireplace Screen (Models FB36CA and FB42C Shown)
12
Parts Not Under Warranty
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA International’s Parts Department at 1-800-972-7879 for referral information.
When calling DESA International, have ready
• model number of your firebox
• the replacement part number
Note
: The firebox identification label (in­cluding model number, serial number, clear­ances, etc.) is located behind the left side firebrick panel. See Figure 15, page 10.
103451
OWNER’S MANUAL
ACCESSORIES
Purchase these firebox accessories from your local dealer. If they can not supply these accessories, call DESA International’s Sales Department at 1-800-432-2382 for infor­mation. You can also write to the address listed on the back page of this manual.
CABINET MANTEL ACCESSORY WITH FIREBOX PERIMETER BRASS TRIM
GM103U Series - Unfinished (36" Models)
Dimensions (WxHxD): 63" x 51" x 24 1/2"
GM105U Series - Unfinished (42" Models)
Dimensions (WxHxD): 69" x 51" x 24 1/2"
BLOWER ACCESSORY ­GA3700
Use with Models FB36CA or FB42C only. The variable blower allows you to select the desired speed. The blower circulates heated air from the fireplace into the room.
MANUAL SHUTOFF VALVE ­GA5010
Manual shutoff valve with 1/8" NPT tap.
BRASS TRIM ACCESSORY (Not Shown)
GA6091 (36" Models) GA6092 (42" Models)
Optional with built-in installation. Provides a finished appearance covering rough and/ or unfinished mantel or wall opening edges.
BRASS HOOD ACCESSORY (Not Shown)
GA6097 (36" Models) GA6098 (42" Models)
Decorative polished brass hood enhances the appearance of the firebox.
103451
13
VANGUARD UNVENTED (VENT-FREE) LOGMATE™ FIREBOX
ILLUSTRATED PARTS BREAKDOWN
FB36NCA AND FB42NC
3
2
19
20
19
1
2
4
9
17
18
18
13
19
16
17
7
17
17
6
18
5
11
18
17
18
10
14
18
12
8
15
14
103451
OWNER’S MANUAL
PARTS LIST
This list contains replaceable parts used in your firebox. When ordering parts, follow the instructions listed under Replacement Parts on page 12 of this manual.
FIREBOX FB36NCA AND FB42NC
KEY PART NUMBER NO. FB36NCA FB42NC DESCRIPTION QTY.
1 103437-01 103437-02 Firebox Top 1 2 103608-01 103608-01 Firebrick Retainer 3 3 103717-01 103717-02 Rear Firebrick 1 4 103718-01 103718-01 Left Side Firebrick 1 5 103719-01 103719-01 Right Side Firebrick 1 6 103720-01 103720-02 Bottom Firebrick 1 7 103796-01 103796-02 Outer Casing 1 8 103440-01 103440-02 Outer Casing Bottom 1 9 103797-01 103797-02 Firebox Wrapper 1 10 103297-02 103297-02 Screen Assembly 2 11 103444-01CJ 103444-02CJ Hood 1 12 103442-02CK 103442-04CK Front Assembly 1 13 103445-01 103445-02 Firebox Bottom 1 14 103452-01 103452-02 Screen Rod 2 15 101348-01 101348-01 Firebox Supports 2 16 103438-01 103438-02 Outer Casing Top 1 17 M11084-26 Hex Head Screw, #10-16 57
18 098304-01 098304-01 Phillips Pan Head Screw 22 19 098194-02 098194-02 Standoff Bracket 3 20 103436-01 103436-02 Deflector 1
M11084-26 Hex Head Screw, #10-16 60
103451
15
VANGUARD UNVENTED (VENT-FREE) LOGMATE™ FIREBOX
ILLUSTRATED PARTS BREAKDOWN
16
FB36CA AND FB42C
3
2
18
17
1
2
4
6
9
17
18
18
13
7
17
19
17
5
11
15
18
17
18
10
14
18
16
12
21
8
20
103451
OWNER’S MANUAL
PARTS LIST
FIREBOX FB36CA AND FB42C
This list contains replaceable parts used in your firebox. When ordering parts, follow the instructions listed under Replacement Parts on page 12 of this manual.
KEY PART NUMBER NO. FB36CA FB42C DESCRIPTION QTY.
1 103437-03 103437-04 Firebox Top 1 2 103608-01 103608-01 Firebrick Retainer 3 3 103717-01 103717-02 Rear Firebrick 1 4 103718-01 103718-01 Left Side Firebrick 1 5 103719-01 103719-01 Right Side Firebrick 1 6 103720-01 103720-02 Bottom Firebrick 1 7 103796-01 103796-02 Outer Casing 1 8 103440-01 103440-02 Outer Casing Bottom 1 9 103797-01 103797-02 Firebox Wrapper 1 10 103297-02 103297-02 Screen Assembly 2 11 103444-01CJ 103444-02CJ Hood 1 12 103442-01CK 103442-03CK Front Assembly 1 13 103445-01 103445-02 Firebox Bottom 1 14 103452-01 103452-02 Screen Rod 2 15 101348-01 101348-01 Firebox Supports 2 16 103438-01 103438-02 Outer Casing Top 1 17 M11084-26 Hex Head Screw, #10-16 50
M11084-26 Hex Head Screw, #10-16 53 18 098304-01 098304-01 Phillips Pan Head Screw 22 19 103771-01 103771-01 Strain Relief Fitting 1 20 103769-01 103769-01 Duplex Outlet 1 21 M12461-2 M12461-2 Outlet Mounting Screw 1
103451
17
VANGUARD UNVENTED (VENT-FREE) LOGMATE™ FIREBOX
NOTES
_______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________
18
103451
OWNER’S MANUAL
NOTES
_______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________
103451
19
WARRANTY INFORMATION
KEEP THIS WARRANTY
Model Serial No. Date Purchased
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
VENT-FREE FIREBOX
DESA International warrants this product to be free from defects in materials and components for three (3) years from the date of first purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition and an allowance for labor when provided by a DESA Authorized Service Center. Warranty part(s) MUST be obtained through authorized dealers of this product and/or DESA International who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. As with all concrete liners, this liner may develop slight cracks when exposed to heat. This cracking is considered normal. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THREE (3) YEARS ON ALL COMPO­NENTS FROM THE DATE OF FIRST PURCHASE; AND DESA INTERNATIONAL’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA INTERNATIONAL SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSE­QUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. For information about this warranty write:
103451 01
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004
NOT A UPC
103451-01 Rev. C 12/97
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