Desa CSBPT, CSPIPT, CSPBPT, CSBNT, CSPBNT User Manual

...

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Models

CSBNT, CSBPT

CSPBNT, CSPBPT

CSPINT, CSPIPT

Thermostat Control Gas Log Heaters

(Burner System For Cast Iron Stoves)

(VENT-FREE) GAS STOVE HEATER

OWNER’S OPERATION AND INSTALLATION MANUAL

Propane/LP and Natural Gas

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.

-- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

•

Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire

department.

-- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

This appliance may be installed in an aftermarket*, permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

WARNING: This is an unvented gasfired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to

bustion and Ventilation

page 4 of this manual.

Air for Com-

section on

* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer

Save this manual for future reference.

TABLE OF CONTENTS

SAFETY INFORMATION

TABLE OF CONTENTS

SAFETY INFORMATION ............................................................ 2

PRODUCT IDENTIFICATION ..................................................... 3

LOCAL CODES ........................................................................... 4

PRODUCT FEATURES .............................................................. 4

AIR FOR COMBUSTION AND VENTILATION ........................... 4

UNPACKING ............................................................................... 6

INSTALLATION ........................................................................... 6

OPERATING HEATER ............................................................... 11

INSPECTING BURNERS.......................................................... 12

CLEANING AND MAINTENANCE ............................................ 13

SAFETY INFORMATION

TROUBLESHOOTING .............................................................. 14

SPECIFICATIONS .................................................................... 17

REPLACEMENT PARTS .......................................................... 17

SERVICE HINTS....................................................................... 17

TECHNICAL SERVICE ............................................................. 17

ACCESSORIES ........................................................................ 17

ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST ....... 18

PARTS CENTRALS .................................................................. 22

OWNER’S REGISTRATION FORM .......................................... 23

WARRANTY INFORMATION ....................................... Back Page

WARNINGS

WARNING ICON G 001

WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects, or other reproductive harm.

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.

DANGER: Carbon monoxide poisoning may lead to death!

Carbon Monoxide Poisoning: Early signs of carbon monoxide

poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

Propane/LP Gas: Propane/LP gas is odorless. An odor-making

agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.

WARNING: Any change to this heater or its controls can be dangerous.

WARNING: Do not allow fans to blow directly into the stove. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.

WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.

Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.

Stove becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.

Carefully supervise young children when they are in the room with fireplace.

Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

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111487-01C

SAFETY INFORMATION

Continued

SAFETY INFORMATION

PRODUCT IDENTIFICATION

3 3

1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors.

3. If you smell gas

• shut off gas supply

• do not try to light any appliance

• do not touch any electrical switch; do not use any phone in

your building

• immediately call your gas supplier from a neighbor’s phone.

Follow the gas supplier’s instructions

• if you cannot reach your gas supplier, call the fire department

4. This heater shall not be installed in a bedroom or bathroom.

5. Do not place stove directly on carpeting, vinyl tile, or any combustible material other than wood. The stove must set on a metal or wood panel extending the full width and depth of the appliance.

6. Do not use this stove as a wood burning fireplace. Use only model 111485-02/111485-01 vent-free gas log heater.

7. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause sooting.

8. This log heater is designed to be smokeless. If logs ever appear to smoke, turn off heater and call a qualified service person.

Note:

During initial operation, slight smoking could occur due

to log curing and heater burning manufacturing residues.

9. To prevent the creation of soot, follow the instructions in Clean- ing and Maintenance, page 13.

10. Before using furniture polish, wax, carpet cleaners, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.

11. This heater needs fresh, outside air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, page 4. If heater keeps shutting off, see Troubleshooting, page 14.

12. Do not run heater

• where flammable liquids or vapors are used or stored

• when under dusty conditions

13. Do not use this stove to cook food or burn paper or other objects.

14. Do not use heater if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.

15. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-sized or larger).

16. Turn heater off and let cool before servicing. Only a qualified service person should service and repair heater.

17. Operating heater above elevations of 4,500 feet could cause pilot outage.

18. For propane/LP units, do not use propane/LP tank of less than 100 lb. capacity.

19. Provide adequate clearances around air openings.

20. Screen must be completely closed before using heater. Never run heater with screen open.

PRODUCT IDENTIFICATION

Stove Body

Screen

One Piece Log Set Inside Stove Cavity

Piezo Ignitor

Stove Door (Shown in the open position)

Figure 1 - Typical Stove Cabinet Model with Comfort Glow Gas Log Heater

Control Knob

111487-01C

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LOCAL CODES

PRODUCT FEATURES AIR FOR COMBUSTION AND VENTILATION

Providing Adequate Ventilation

LOCAL CODES

Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

PRODUCT FEATURES

OPERATION

This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by realistic, dancing yellow flames. This heater is designed for vent-free operation. State and local codes in some areas prohibit the use of vent-free heaters.

SAFETY PILOT

This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.

PIEZO IGNITION SYSTEM

This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.

AIR FOR COMBUSTION AND VENTILATION

WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.

Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.

While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.

Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.

PROVIDING ADEQUATE VENTILATION

The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation.

All spaces in homes fall into one of the three following ventilation classifications:

1. Unusually Tight Construction

2. Unconfined Space

3. Confined Space

The information on pages 4 through 6 will help you classify your space and provide adequate ventilation.

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.

Unusually tight construction is defined as construction where:

a. walls and ceilings exposed to the outside atmo-

sphere have a continuous water vapor retarder with a rating of one perm (6 x 10-11 kg per pa-sec-m2) or less with openings gasketed or sealed

b. weather stripping has been added on openable win-

dows and doors and

c. caulking or sealants are applied to areas such as

joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

If your home meets all of the three criteria above, you must provide additional fresh air. See

From Outdoors

If your home does not meet all of the three criteria above, proceed to

tion

, page 5.

, page 6.

Determining Fresh-Air Flow For Heater Loca-

Confined and Unconfined Space

The National Fuel Gas Code ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.

* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.

and

Ventilation Air

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111487-01C

AIR FOR COMBUSTION AND VENTILATION

Continued

DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION

Determining if You Have a Confined or Unconfined Space

Use this work sheet to determine if you have a confined or unconfined space.

Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.

1. Determine the volume of the space (length x width x height).

Length x Width x Height = cu. ft. (volume of space)

Example:

height) = 2560 cu. ft. (volume of space)

If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.

2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.

(volume of space) x 20 = (maximum Btu/Hr the space can support)

Example: 2560 cu. ft. (volume of space) x 20 = 51,200 (maximum Btu/Hr the space can support)

3. Add the Btu/Hr of all fuel burning appliances in the space.

* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.

4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.

__________________ Btu/Hr (maximum the space can support)

__________________ Btu/Hr (actual amount of Btu/Hr used)

Example:

The space in the above example is a confined space because the actual Btu/ Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:

Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling

Vent-free heater ______________ Btu/Hr

Gas water heater* ______________ Btu/Hr

Gas furnace ______________ Btu/Hr

Vented gas heater ______________ Btu/Hr

Gas fireplace logs ______________ Btu/Hr

Other gas appliances* + _____________ Btu/Hr

Total = _____________ Btu/Hr

Example:

Gas water heater _____________ Btu/Hr

Vent-free heater + _____________ Btu/Hr

Total = _____________ Btu/Hr

51,200 Btu/Hr (maximum the space can support)

70,000 Btu/Hr (actual amount of Btu/Hr used)

40,000

30,000

70,000

AIR FOR COMBUSTION AND VENTILATION

Determining Fresh-Air Flow for Heater Location

Ventilation Air

A. Rework worksheet, adding the space of an adjoining room. If the

extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 6.

B. Vent room directly to the outdoors. See Ventilation Air From Out-

doors, page 6.

C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.

If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.

5 5

WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the

National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3

or applicable local codes.

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.

12"

Ventilation

Grills

Into Adjoining

Room,

Option 1

Figure 2 - Ventilation Air from Inside Building

Remove Door into Adjoining

Room, Option

Ventilation Grills

Into Adjoining Room,

Option 2

12"

111487-01C

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AIR FOR COMBUSTION AND VENTILATION

Ventilation Air (Cont.)

UNPACKING INSTALLATION

AIR FOR COMBUSTION AND VENTILATION

Continued

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code, ANSI

Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation

for required size of ventilation grills or ducts.

IMPORTANT:

into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.

Outlet Air

Inlet Air

Do not provide openings for inlet or outlet air

Outlet Air

Inlet Air

Ventilated Attic

To Attic

Crawl

Space

Ventilated

Crawl Space

STOVE TOP

Top of Wood Frame Enclosure

Back of Wood Frame Enclosure

Back Panel Screws

STOVE BACK

Figure 4 - Unpacking Stove from Wooden Shipping Enclosure

INSTALLATION

Figure 3 - Ventilation Air from Outdoors

UNPACKING

1. Lift off corrugated box enclosing stove body crating.

2. Remove screws fastening back and top of wood frame enclosure. Two or more people must carefully lift stove up and out of wooden crate.

3. Remove plastic bag from stove body.

4. Remove back panel from stove (see Figure 4). Use an adjustable wrench or a 10 mm socket. Remove four (4) bolts and washers. Keep bolts and washers to reattach back panel later.

5. Remove bubble-wrapped log set, rod and screen from stove. Remove all protective packaging applied for shipment.

6. Check all items for any shipping damage. If damaged, promptly inform dealer where you bought heater. Some fiber flakes may fall from logs. This is acceptable.

7. Place freestanding stove near desired location in room.

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NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.

WARNING: A qualified service person must in-

stall heater. Follow all local codes.

WARNING: Never install the heater

• in a bedroom or bathroom

• in a recreational vehicle

• where curtains, furniture, clothing, or other flammable objects are less than 42 inches from the front, top, or sides of the heater

• in high traffic areas

• in windy or drafty areas

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Back Wall

Side Wall Side Wall

Minimum

INSTALLATION

Continued

CAUTION: This heater creates warm air currents.

These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.

IMPORTANT:

this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 4 through 6.

CHECK GAS TYPE

Use the correct gas type (natural or propane/LP) for your unit. If your stove heater gas type is different from your house gas type, do not install heater. Call dealer where you bought heater for proper type heater.

Vent-free heaters add moisture to the air. Although

INSTALLATION

Clearances to Combustibles

Ceiling

48"

Minimum

Side Wall Side Wall

12"

Minimum

Check Gas Type

Front View

12"

Minimum

7 7

WARNING: This appliance is equipped for (natural

or propane/LP) gas. Field conversion is not permitted.

CLEARANCES TO COMBUSTIBLES (Vent-Free Operation Only)

WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling, and adjoining side and back walls.

Carefully follow the instructions below. This stove is a freestanding unit designed to set directly on the floor. DO NOT place stove directly on carpeting, vinyl tile or any combustible material other than wood. The stove must be set on a metal or wood panel extending the full width and depth of the stove for these floor coverings.

IMPORTANT:

You must maintain minimum wall and ceiling clearances during installation. The minimum clearances are shown in Figure 5. Measure from outermost point of stove top.

Minimum Wall and Ceiling Clearances (see Figure 5)

A. Clearances from outermost point of stove top to any combus-

tible side wall should not be less than 12 inches.

B. Clearances from outermost point of stove top to any combus-

tible back wall should not be less than 6 inches (includes corner installations).

C. Clearances from the stove top to the ceiling should not be less

than 48 inches.

Corner

Wall

Front of

Stove Unit

Minimum

Ceiling

Minimum

Stove Unit

48"

Front of

Wall

Minimum

Front of

Stove Unit

Top View

Side View

Back Wall

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Floor

Figure 5 - Minimum Clearance to Walls and Ceiling (Stove May Vary Depending on Model)

INSTALLATION

Connecting To Gas Supply

INSTALLATION

Continued

CONNECTING TO GAS SUPPLY

WARNING: This appliance requires a 1/2" NPT (National Pipe Thread) inlet connection to the pressure regulator.

WARNING: A qualified service person must connect heater to gas supply. Follow all local codes.

CAUTION: Never connect propane/LP heater directly to the propane/LP supply. This heater requires an external regulator (not supplied). Install the external regulator between the heater and propane/LP supply.

WARNING: Never connect natural gas heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.

Installation Items Needed

Before installing heater, make sure you have the items listed below.

• external regulator [propane/LP only] (supplied by installer)

• piping to stove location (check local codes)

• sealant (resistant to propane/LP gas)

• equipment shutoff valve *

• test gauge connection *

• sediment trap

• tee joint

• pipe wrench

* A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories, page 17.

The gas inlet connection for the stove heater is located on the lower right-hand side of the stove when viewed from the front of the unit. The gas connection can be made either through the bottom right side or through the lower back opening as illustrated in Figure 6. Make sure gas log heater is secured to the stove cavity assembly.

For propane/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 14 inches of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 7. Pointing the vent down protects it from freezing rain or sleet.

CAUTION: For propane/LP units, use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.

Installation must include an equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 8, page 9).

IMPORTANT:

Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.

Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces.

Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.

Back ViewSide View

Back Stove

Front of Stove Unit

Figure 6 - Gas Regulator Location and Gas Line Access Into Stove Cabinet

Propane/LP Supply Tank

Vent Pointing Down

Figure 7 - External Regulator For Propane/LP Gas With Vent Pointing Down

Panel

Product Identification Label

Gas Inlet Connection Access

Gas Log Heater

External Regulator

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111487-01C

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